Hitachi DS10DFL Service Manual - Page 17

Reassembly of the drive unit, Fitting of the Click Spring

Page 17 highlights

2. Reassembly of the drive unit (1) Fit Thrust Plate [8] and Spring [7] sequentially onto Gear Case [9]. (2) Align the most convex feature of Nut [6] with the matching mark on Gear Case [9] as shown in the figure below, and then screw in the nut. Turn Nut [6] clockwise about 360 degrees, and then align the convex feature of Nut [6] with the matching mark on Gear Case [9] as shown in the figure below. Confirm that surface Y of Nut [6] and surface Z of Gear Case [9] are almost at the same level. xReassembly of the drive unit Position to start screwing Position to stop screwing Convex feature of Nut [6] Convex feature of Nut [6] Matching mark on Gear Case [9] Surface Y Nut [6] Matching mark on Gear Case [9] Spring [7] Surface Y Surface Z Surface Z Thrust Plate [8] Gear Case [9] Nut [6] Spring [7] Thrust Plate [8] Gear Case [9] (3) While aligning the matching mark on Gear Case [9] with the projecting part of Click Spring [5], fit Click Spring [5] into the notches on Gear Case [9]. Be sure to orient Click Spring [5] correctly as shown in the figure below. x Fitting of the Click Spring Three notches Projecting part Projecting part Gear Case [9] Matching mark Click Spring [5] -14-

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-14-
Spring
[7]
Convex feature of
Nut
[6]
Matching mark on
Gear Case
[9]
Matching mark on
Gear Case
[9]
Surface
Y
Nut
[6]
Gear Case
[9]
Surface
Z
Spring
[7]
Thrust Plate
[8]
Surface
Y
Surface
Z
Gear Case
[9]
Nut
[6]
Thrust Plate
[8]
Convex feature of
Nut
[6]
Position to start screwing
Position to stop screwing
Fitting of the Click Spring
Reassembly of the drive unit
2. Reassembly of the drive unit
(1) Fit Thrust Plate
[8]
and Spring
[7]
sequentially onto Gear Case
[9]
.
(2) Align the most convex feature of Nut
[6]
with the matching mark on Gear Case
[9]
as shown in the figure
below, and then screw in the nut.
Turn Nut
[6]
clockwise about 360 degrees, and then align the convex feature of Nut
[6]
with the matching
mark on Gear Case
[9]
as shown in the figure below.
Confirm that surface Y of Nut
[6]
and surface Z of
Gear Case
[9]
are almost at the same level.
(3) While aligning the matching mark on Gear Case
[9]
with the projecting part of Click Spring
[5]
, fit Click
Spring
[5]
into the notches on Gear Case
[9]
.
Be sure to orient Click Spring
[5]
correctly as shown in the
figure below.
Matching mark
Projecting part
Three notches
Gear Case
[9]
Projecting part
Click Spring
[5]