Hitachi DS10DFL Service Manual - Page 18

Reassembly of the deceleration mechanism, Fit Steel Ball D5

Page 18 highlights

3. Reassembly of the deceleration mechanism (1) Apply appropriate amounts of grease (Hitachi Motor Grease No. 29) to the engaging surfaces of gears and the Ring Gear [12] surface that contacts Steel Ball D5 [10]. (2) Fit Steel Ball D5 [10], Ring Gear [12], Carrier [13], Planet Gear (C) Set [18], and all other parts sequentially into Gear Case [9] as shown in the figure below. x Be careful to correctly orient Ring Gear [12], Carrier [13], Pinion (C) [15], Slide Ring Gear [20], Shift Arm [11], and Pinion (B) [22] as shown in the figure below. Do not fail to fit Washer (C) [21]. x Make sure that two Needles [16] are inserted between Washer (B) [14] and First Ring Gear [24]. xReassembly of the deceleration mechanism Gear Case [9] Ring Gear [12] Washer (B) [14] Shift Arm [11] Carrier [13] Pinion (C) [15] Needle [16] Steel Ball D5 [10] Screw Set D2 X 3.5 [17] Planet Gear (C) Set [18] Planet Gear (B) Set [19] Washer (C) [21] Planet Gear (A) Set [23] Pinion (B) [22] Washer (A) [25] Slide Ring Gear [20] First Ring Gear [24] x Mounting orientation of the Shift Arm Right-hand wind Orientation of Shift Arm [11] Gear Case [9] -15-

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-15-
Orientation of Shift Arm
[11]
Right-hand wind
Gear Case
[9]
Steel Ball D5
[10]
Gear Case
[9]
Needle
[16]
Planet Gear (C) Set
[18]
Ring Gear
[12]
Carrier
[13]
Slide Ring Gear
[20]
Pinion (C)
[15]
Planet Gear (B) Set
[19]
Washer (B)
[14]
Pinion (B)
[22]
Planet Gear (A) Set
[23]
First Ring Gear
[24]
Washer (C)
[21]
Shift Arm
[11]
Screw Set D2 X 3.5
[17]
Washer (A)
[25]
Mounting orientation of the Shift Arm
3. Reassembly of the deceleration mechanism
(1) Apply appropriate amounts of grease (Hitachi Motor Grease No. 29) to the engaging surfaces of gears
and the Ring Gear
[12]
surface that contacts Steel Ball D5
[10]
.
(2) Fit Steel Ball D5
[10]
, Ring Gear
[12]
, Carrier
[13]
, Planet Gear (C) Set
[18]
, and all other parts
sequentially into Gear Case
[9]
as shown in the figure below.
Be careful to correctly orient Ring Gear
[12]
, Carrier
[13]
, Pinion (C)
[15]
, Slide Ring Gear
[20]
, Shift
Arm
[11]
, and Pinion (B)
[22]
as shown in the figure below.
Do not fail to fit Washer (C)
[21]
.
Make sure that two Needles
[16]
are inserted between Washer (B)
[14]
and First Ring Gear
[24]
.
Reassembly of the deceleration mechanism