Craftsman 18178 Operation Manual - Page 7

Check and replace damaged O-ring Fig. 12, No. 36

Page 7 highlights

SYMPTOM Trigger cap leaks air Cap leaks air Nose leaks air Tool will not operate Tool operates slowly or loses power Tool skips fasteners or inconsistent operation POSSIBLE CAUSE(S) 1. O-ring damaged 2. Valve stem, seal or O-rings damaged CORRECTIVE ACTION 1. Check and replace damaged O-ring (Fig. 12, No. 36 2. Check and replace damaged stem, seal or O-rings (Fig. 12. Nos. 31,33, 34 and 36) 1. Cap bolts loose 2. Damaged gasket 1. Tighten bolts (Fig. 12, No. 4) 2. Check and replace damaged gasket (Fig. 12, No. 7) 1. Nose bolts loose 2. Damaged nose O-ring 3. Damaged cylinder O-ring 4. Damaged bumper 5. Ram guide damaged 1. Tighten bolts (Fig. 12, No. 48) 2. Check and replace damaged O-ring(Fig. 12, No. 18) 3. Check and replace damaged O-ring (Fig. 12, No. 18) 4. Check and replace damaged bumper (Fig. 12, No. 21 5. Check and replace guide (Fig. 12, No. 44) 1. Insufficient air supply 2. Damaged or worn head valve O-ring or seal 3. Damaged head valve spring 4. Head valve binding in cap 5. Insufficient lubrication 1. Check air supply 2. Replace damaged or worn O-ring or seal (Fig. 12, Nos. 8 and 13) 3. Replace damaged spring (Fig. 12, No. 10) 4. Clean and grease cap and head valve (Fig. 12, Nos. 6 and 12) 5. Place five or six drops of air tool oil into inlet cap (Fig. 12, No. 24) 1. Damaged head valve spring 2, Damaged or worn O-rings 3, Damaged trigger assembly 4, Build-up on ram 5. Cylinder not sealed on bumper properly 6. Insufficient air supply 7. Head valve poorly lubricated 8. Insufficient lubrication 1. Check and replace damaged spring (Fig. 12, No. 10) 2. Check and replace damaged or worn O-rings 3. Check and replace trigger assembly 4. Clean piston/rem assembly (Fig. 12, No. 16) 5. Disassemble cylinder and assemble properly 6. Check air supply 7. Disassemble head valve (Fig. 12, No. 12), olean, grease, and assemble properly 8. Place five or six drops of air tool oil into inlet cap (Fig. 12, No. 24) 1. Worn or damaged bumper 2. Build-up on ram or nose 3. Insufficientair supply 4. Damaged or worn piston O-ring 5. Damaged magazine spring 6. Magazine nose bolts loose 7. Fasteners too short 8. Damaged fasteners 9. Incorrect fastener size 10. Cap leaks 11. Head valve O-rings leak 12. Damaged trigger valve O-rings 13. Bent or damaged ram 14. Dirty magazine 15. Damaged orworn magazine 16. Insufficient lubrication 1. Check and replace bumper (Fig. 12, No. 21) 2. Clean and grease piston/ram assembly (Fig. 12, No. 1_ 3. Check air supply 4. Check and replace O-ring (Fig. 12, No. 15) 5. Check and replace spring (Fig. 12, No. 64) 6. Align nose with magazine and tighten bolts (Fig. 12, Nos. 47 and 60) 7. Use Sears recommended fasteners only 8. Discard damaged fasteners 9. Use Sears recommended fasteners only 10. Tighten cap bolts (Fig. 12, No. 4). Check and replac_ damaged gasket (Fig. 12, No. 7) 11. Check and replace damaged O-rings (Fig. 12, Nos. 11, 13 and 14) 12. Check and replace damaged seal and O-rings (Fig. 12, Nos. 31, 34 and 36) 13. Check and replace damaged piston/ram assembly (Fig. 12. No. 16) 14. Clean magazine and lubricate with a dry, film lubricant. 15. Check and replace magazine (Fig. 12, No. 60) 16. Place five or six drops of air tool oil into inlet cap (Fig. 12, No. 24) 7

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SYMPTOM
POSSIBLE
CAUSE(S)
CORRECTIVE
ACTION
Trigger cap leaks
air
1. O-ring damaged
1. Check and replace damaged O-ring (Fig. 12, No. 36
2. Valve stem, seal or O-rings damaged
2.
Check and replace damaged stem, seal or O-rings
(Fig. 12. Nos. 31,33,
34 and 36)
Cap leaks air
1.
Cap bolts loose
1. Tighten bolts (Fig. 12, No. 4)
2.
Damaged gasket
2.
Check and replace damaged gasket (Fig. 12, No. 7)
Nose leaks
air
1.
Nose
bolts loose
1.
Tighten
bolts
(Fig. 12, No. 48)
2.
Damaged nose
O-ring
2.
Check
and replace
damaged
O-ring
(Fig.
12,
No.
18)
3.
Damaged cylinder O-ring
3.
Check and replace damaged O-ring (Fig. 12, No. 18)
4.
Damaged bumper
4. Check and replace damaged bumper (Fig. 12, No. 21
5.
Ram guide damaged
5.
Check and replace guide (Fig. 12, No. 44)
Tool will not operate
1.
Insufficient air
supply
1.
2.
Damaged or worn head valve O-ring
2.
Tool operates slowly
or loses
power
Toolskips
fasteners or
inconsistent
operation
or seal
3.
Damaged head valve spring
4.
Head valve binding
in
cap
5.
Insufficient lubrication
1. Damaged head valve spring
2,
Damaged or worn O-rings
3,
Damaged trigger assembly
4,
Build-up on ram
5.
Cylinder not sealed on bumper
properly
6. Insufficient air supply
7.
Head valve poorly lubricated
8.
Insufficient lubrication
1.
Worn
or damaged
bumper
2.
Build-up on ram
or
nose
3.
Insufficientair supply
4.
Damaged
or worn piston
O-ring
5.
Damaged
magazine
spring
6.
Magazine nose bolts loose
7.
Fasteners
too
short
8.
Damaged fasteners
9.
Incorrect
fastener
size
10.
Cap leaks
11.
Head valve O-rings
leak
12.
Damaged trigger valve O-rings
13.
Bent or damaged
ram
14.
Dirty
magazine
15.
Damaged orworn magazine
16.
Insufficient lubrication
3.
4.
5.
Check air
supply
Replace damaged
or
worn
O-ring
or seal
(Fig. 12, Nos. 8 and 13)
Replace
damaged spring (Fig. 12, No. 10)
Clean and grease cap and head valve
(Fig. 12, Nos. 6 and 12)
Place five or six drops of air tool oil into inlet
cap
(Fig.
12, No. 24)
1. Check and replace damaged spring (Fig. 12, No.
10)
2.
Check
and replace damaged or worn O-rings
3.
Check
and replace trigger assembly
4.
Clean
piston/rem assembly (Fig. 12, No. 16)
5.
Disassemble cylinder
and
assemble properly
6.
Check
air supply
7.
Disassemble
head
valve
(Fig.
12,
No.
12),
olean,
grease, and
assemble
properly
8.
Place five or
six
drops of
air
tool oil into inlet
cap
(Fig. 12, No. 24)
1.
Check
and
replace
bumper (Fig. 12,
No. 21)
2.
Clean
and grease
piston/ram
assembly
(Fig. 12, No. 1_
3.
Check
air supply
4.
Check and
replace O-ring
(Fig. 12, No. 15)
5.
Check
and replace spring (Fig.
12,
No. 64)
6. Align nose with
magazine
and tighten
bolts
(Fig.
12,
Nos. 47 and 60)
7.
Use Sears
recommended
fasteners
only
8.
Discard
damaged fasteners
9. Use Sears recommended
fasteners
only
10.
Tighten cap bolts (Fig.
12,
No. 4). Check and replac_
damaged gasket (Fig. 12, No. 7)
11.
Check
and
replace damaged O-rings
(Fig. 12, Nos. 11, 13 and 14)
12.
Check
and replace damaged seal
and
O-rings
(Fig.
12, Nos. 31, 34 and 36)
13. Check and replace damaged piston/ram assembly
(Fig. 12. No. 16)
14.
Clean
magazine and lubricate with a
dry,
film lubricant.
15. Check
and replace
magazine
(Fig.
12,
No. 60)
16.
Place
five
or six
drops
of air tool oil into inlet cap
(Fig. 12, No. 24)
7