E-Z-GO Shuttle 22 TXT - Electric Owner Manual - Page 51

MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERIODIC SERVICE SCHEDULE ✓ Check ♦ Clean, Adjust, etc. ▲ Replace To perform service that is listed in this schedule but not described in this manual, contact a local Service Representative or see the Repair and Service Manual for this vehicle. NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions DAILY BEFORE USE: ✓ Check service brake general operation ✓ Check park brake function ✓ Check warning device function in reverse ✓ Check tire condition ✓ Check overall vehicle condition ♦ Recharge batteries to full state of charge after each day's use ✓ Inspect charger connector and receptacle at each charge TIRES WHEELS WEEKLY ✓ Examine for cuts, excessive wear and pressure (See GENERAL SPECIFICATIONS) ✓ Check for bent rims, missing or loose lug nuts MONTHLY - 20 HOURS (includes items listed in previous table & the following) BATTERIES ♦ Clean batteries & terminals. See BATTERY CLEANING. ✓ Check charge condition and all connections WIRING ✓ Check all wiring for loose connections and broken/missing insulation CHARGER / RECEPTACLE ♦ Clean connections, keep receptacles free of dirt and foreign matter ACCELERATOR ✓ Check for smooth movement SERVICE BRAKE (MECHANICAL BRAKES) (HYDRAULIC BRAKES) ✓ Conduct brake performance test PARK BRAKE ✓ Check brake performance and adjust if required DIRECTION SELECTOR ✓ Check attachment, tighten if required STEERING ASSEMBLY ✓ Check for abnormal play, tightness of all hardware TIE ROD/LINKAGES ✓ Check for excessive play, bent components or loose connections CONTROLLER ✓ Check for Controller braking force for proper operation of system REAR AXLE ✓ Check for leakage, add SAE 30 oil as required QUARTERLY - 50 HOURS (includes items listed in previous tables & the following) FRONT AXLE FRONT SHOCK ABSORBERS FRONT SPRINGS FRONT WHEEL ALIGNMENT PARK BRAKE REAR SHOCK ABSORBERS HARDWARE AND FASTENERS ✓ Check for damage to axle and loose or missing hardware ✓ Check for oil leakage and loose fasteners ✓ Check for loose hardware, cracks at attachments ✓ Check for unusual tire wear, align if required ✓ Check for bent/binding linkage rod ✓ Check for damage or wear to latch arm or catch bracket ♦ Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE LATCH ✓ Check for oil leakage, loose mounting hardware ✓ Check for loose or missing hardware and components ♦ Tighten or replace missing hardware SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following) DIRECTION SELECTOR ✓ Check for wear and smooth movement (lubricate shaft with light oil if required) Fig. 1 Periodic Service Schedule Owner's Guide Page 45