Hayward Universal H-Series Low NOx Service/Installation: H150FDN H200FDN H25 - Page 55

Hayward Universal H-Series Low NOx Manual

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55 Figure 53: Troubleshooting Code None Fault Diagnosis Step Open FC3 and/or 1. Check for faulty Gas F1 Fuses Valve wiring. 2. Verify that Gas Valve is not defective. 3. Check for faulty Control Module wiring. 4. Control Module is defective. Remedy Inspect Gas Valve wiring. Ensure insulation on wiring is not worn. If OK, proceed to step 2. Mesure for resistance across Gas Valve terminals and between each terminal and ground. If short exists, replace Gas Valve. If OK, proceed to step 3. Inspect Control Module wiring. Ensure insulation on wiring is not worn. If OK proceed to step 4. Replace Control Module. None bD EE CE IO Sb Open FC4 Fuse. 1. Check for faulty Igniter wiring. 2. Check for faulty Blower wiring. 3. Check for defective Igniter. 4. Check for defective Blower. 5. Control Module is defective. Inspect Igniter wiring. Ensure insulation on wiring is not worn. If OK, proceed to step 2. Inspect Blower wiring. Ensure insulation on wiring is not worn. If OK, proceed to step 3. Disconnect Igniter plug from Control Module. Measure resistance across Igniter. Resistance should be 10.9-19.7 ohms at at 77°F. If out of this range, replace igniter. If OK, proceed to step 4 Disconnect Blower plug from Control Module. Measure resistance across Blower windings. Winding resistance across lead should be in the following range: Red-to-White: 8 to 9 ohms. If measured values vary substantially from these values, blower is defective. Replace. Otherwise proceed to step 5. Replace Control Module. Bad Board or Secondary Hig Voltage Fault Bad Board 1. Verify that FC4 Fuse on Fuse Board is not open. Remove FC from fuseholder. Mesure continuity across fuse. If OK, reinstall fuse and proceed to step 2. If Fuse is open, proceed to section titled ''Open FC4 Fuse''. 2. Verify high voltage output Disconnect plug from P6 connector of Fuse Board. Measure for from Fuse Board. 120VAC across pins 3 and 5 of P6 receptacle on Fuse Board. If OK, reconnect plug and proceed to step 3. If not OK, go to step 4. 3. Check for defective Harness. Disconnect plug from E10 connector of Contol Module. Measure for 120VAC across pins 1 and 3 of Plug on Harness. If OK, replace Control Module. If not OK, replace Harness. 4. Check for defective Transformer. Disconnect plug from P4 connector of Fuse Board. Measure for 120VAC between pins 4 and 6 of plug from Transformer. If OK, proceed to step 5. If not OK, replace Transformer. 5. Fuse Board is defective Replace Fuse Board. 1. Defective Control Module Replace Control Module. Communication Error between Control Module and Display Interface Assembly Igniter Failure Keypad Failure 1. Disconnect and then reconnect power to heater. 2. Check for faulty wiring or Inspect Display Interface Wiring. Ensure Display Interface Plug is connection. securely attached to Control Module. If OK, proceed to step 2. 3. Control Module and/or Replace Control Module and/or Display Interface Assembly. Display Interface Assembly are defective. 1. Check for faulty wiring or Inspect Igniter wiring. Ensure Igniter Plug is securely attached to connection. USE COoNntrLoYl MHodAuYleW. IAf ORKD, pGroEceNedUtoINsteEp 2R.EPLACEMENT PARTS 2. Igniter is defective Replace Ignitier. Pomona, CA Clemmons, NC Nashville, TN 1. Keypad is defective Replace DisplaTyeIln:te9rf0ac8e-3A5ss1e-m5b4ly0.0 www.haywardpool.com

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55
Code
Fault
Diagnosis Step
Remedy
None
Open FC3 and/or
F1 Fuses
1. Check for faulty Gas
Valve wiring.
Inspect Gas Valve wiring.
Ensure insulation on wiring is not worn.
If
OK, proceed to step 2.
2. Verify that Gas Valve is
not defective.
Mesure for resistance across Gas Valve terminals and between each
terminal and ground.
If short exists, replace Gas Valve.
If OK, proceed
to step 3.
3. Check for faulty Control
Module wiring.
Inspect Control Module wiring. Ensure insulation on wiring is not worn.
If OK proceed to step 4.
4. Control Module is
defective.
Replace Control Module.
None
Open FC4 Fuse.
1. Check for faulty Igniter
wiring.
Inspect Igniter wiring.
Ensure insulation on wiring is not worn.
If OK,
proceed to step 2.
2. Check for faulty Blower
wiring.
Inspect Blower wiring.
Ensure insulation on wiring is not worn.
If OK,
proceed to step 3.
3. Check for defective
Igniter.
Disconnect Igniter plug from Control Module.
Measure resistance
across Igniter.
Resistance should be 10.9-19.7 ohms at at 77
°F
. If out of
this range, replace igniter. If OK, proceed to step 4
4. Check for defective
Blower.
Disconnect Blower plug from Control Module.
Measure resistance
across Blower windings.
Winding resistance across lead should be in
the following range:
Red-to-White: 8 to 9 ohms.
If measured values
vary substantially from these values, blower is defective.
Replace.
Otherwise proceed to step 5.
5. Control Module is
defective.
Replace Control Module.
bD
Bad Board or
Secondary Hig
Voltage Fault
1. Verify that FC4 Fuse on
Fuse Board is not open.
Remove FC from fuseholder.
Mesure continuity across fuse.
If OK,
reinstall fuse and proceed to step 2.
If Fuse is open, proceed to section
titled ‘‘Open FC4 Fuse’’.
2. Verify high voltage output
from Fuse Board.
Disconnect plug from P6 connector of Fuse Board.
Measure for
120VAC across pins 3 and 5 of P6 receptacle on Fuse Board.
If OK,
reconnect plug and proceed to step 3.
If not OK, go to step 4.
3. Check for defective
Harness.
Disconnect plug from E10 connector of Contol Module.
Measure for
120VAC across pins 1 and 3 of Plug on Harness.
If OK, replace Control
Module.
If not OK, replace Harness.
4. Check for defective
Transformer.
Disconnect plug from P4 connector of Fuse Board.
Measure for
120VAC between pins 4 and 6 of plug from Transformer.
If OK,
proceed to step 5.
If not OK, replace Transformer.
5. Fuse Board is defective
Replace Fuse Board.
EE
Bad Board
1. Defective Control Module
Replace Control Module.
CE
Communication
Error between
Control Module
and Display
Interface
Assembly
1. Disconnect and then re-
connect power to heater.
2. Check for faulty wiring or
connection.
Inspect Display Interface Wiring.
Ensure Display Interface Plug is
securely attached to Control Module.
If OK, proceed to step 2.
3. Control Module and/or
Display Interface Assembly
are defective.
Replace Control Module and/or Display Interface Assembly.
IO
Igniter Failure
1. Check for faulty wiring or
connection.
Inspect Igniter wiring.
Ensure Igniter Plug is securely attached to
Control Module.
If OK, proceed to step 2.
2. Igniter is defective
Replace Ignitier.
Sb
Keypad Failure
1. Keypad is defective
Replace Display Interface Assembly.
Figure 53:
TROubLESHOOTING