Weider 9645 Instruction Manual - Page 13

Cable Assembly

Page 13 highlights

CABLE ASSEMBLY CABLE ASSEMBLY 34. Wrap the Military Press Cable (72) around a 34 "V"-Pulley (50). Attach the "V"-Pulley to the Top Frame (55) with a 3/8" x 2 1/2" Bolt (86) and a 3/8" Nylon Locknut (21). Wrap the Military Press Cable (72) around a 3 1/2" Pulley (15). Attach the Pulley to the indicated bracket on the Assist Arm (105) with a 3/8" x 1 3/4" Bolt (76) and a 3/8" Nylon Locknut (21). Be sure that the Cable is between the Pulley and the Assist Arm and that the Cable and Pulley move smoothly. 55 50 21 86 72 76 21 15 Bracket 35. Wrap the Military Press Cable (72) around a "V"-Pulley (50). Attach the "V"-Pulley and a Long Cable Trap (31) to the Assist Upright (74) with a 3/8" x 4 1/2" Bolt (112), a 3/8" Flat Washer (9), and a 3/8" Nylon Locknut (21). Be sure that the Long Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Wrap the Military Press Cable (72) around a 3 1/2" Pulley (15). Attach the Pulley to the other bracket on the Assist Arm (105) with a 3/8" x 1 3/4" Bolt (76) and a 3/8" Nylon Locknut (21). Be sure that the Cable is between the Pulley and the Assist Arm and that the Cable and Pulley move smoothly. 105 35 74 50 9 112 105 Bracket 21 31 21 72 76 15 16 24. See the inset drawing. Attach a 3 1/2" Pulley (15) and a Cable Trap (66) to the upper hole in a Long "U"-Bracket (57) with a 3/8" x 2" Bolt (12) and a 3/8" Nylon Locknut (21). Be sure that the Cable Trap is inside the Long "U"Bracket. Note: This may come pre-assembled. Route the High Cable (58) through the Long "U"-Bracket (57) and the 3 1/2" Pulley (15) shown in the inset drawing. Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly. 25. Wrap the High Cable (58) around a 3 1/2" Pulley (15). Attach the Pulley to the bracket on the Top Frame (55) with a 3/8" x 2" Bolt (12) and a 3/8" Nylon Locknut (21). Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly. 24 66 21 57 25 55 58 15 12 57 Bracket 58 15 58 12 15 21 26. Note: This assembly step shows how to complete the assembly of several pre- 26 attached parts. The 5/8" x 9/16" Spacer (7) has been preattached on the outside of the 3 1/2" Low Pulley (102) for shipping purposes. Remove the 3/8" Nylon Locknut (21), the Spacer, and the Pulley from the 3/8" x 3 3/4" Bolt (88). Do not remove the Bolt. The Bolt has been shown removed for part identification. Reattach the 3 1/2" Low Pulley (102), with the 5/8" x 9/16" Spacer (7) between the Pulley and the Press Frame (17). Do not tighten the 3/8" Nylon Locknut (21) yet. Be sure that the 3/8" x 3 3/4" Bolt (88), the 3/8" Flat Washer (9), the 5/8" x 9/16" Spacer (7), the 3 1/2" Low Pulley (102), and the 3/8" Nylon Locknut (21) are oriented as shown. 13 9 88 7 17 102 21

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24. See the inset drawing. Attach a 3 1/2” Pulley
(15) and a Cable Trap (66) to the upper hole in
a Long “U”-Bracket (57) with a 3/8” x 2” Bolt
(12) and a 3/8” Nylon Locknut (21).
Be sure
that the Cable Trap is inside the Long “U”-
Bracket. Note: This may come pre-assem-
bled.
Route the High Cable (58) through the Long
“U”-Bracket (57) and the 3 1/2” Pulley (15)
shown in the inset drawing.
Be sure that the
Cable is in the groove of the Pulley and that
the Cable and Pulley move smoothly.
25. Wrap the High Cable (58) around a 3 1/2”
Pulley (15). Attach the Pulley to the bracket on
the Top Frame (55) with a 3/8” x 2” Bolt (12)
and a 3/8” Nylon Locknut (21).
Be sure that
the Cable is in the groove of the Pulley and
that the Cable and Pulley move smoothly.
26.
Note: This assembly step shows how to
complete the assembly of several pre-
attached parts.
The 5/8” x 9/16” Spacer (7) has been pre-
attached on the outside of the 3 1/2” Low
Pulley (102) for shipping purposes. Remove
the 3/8” Nylon Locknut (21), the Spacer, and
the Pulley from the 3/8” x 3 3/4” Bolt (88).
Do
not remove the Bolt. The Bolt has been
shown removed for part identification.
Reattach the 3 1/2” Low Pulley (102), with the
5/8” x 9/16” Spacer (7) between the Pulley and
the Press Frame (17).
Do not tighten the 3/8”
Nylon Locknut (21) yet. Be sure that the
3/8” x 3 3/4” Bolt (88), the 3/8” Flat Washer
(9), the 5/8” x 9/16” Spacer (7), the 3 1/2”
Low Pulley (102), and the 3/8” Nylon
Locknut (21) are oriented as shown.
24
58
15
15
66
21
12
57
Bracket
55
21
12
15
58
25
26
CABLE ASSEMBLY
16
34. Wrap the Military Press Cable (72) around a
“V”-Pulley (50). Attach the “V”-Pulley to the
Top Frame (55) with a 3/8” x 2 1/2” Bolt (86)
and a 3/8” Nylon Locknut (21).
Wrap the Military Press Cable (72) around a 3
1/2” Pulley (15). Attach the Pulley to the indi-
cated bracket on the Assist Arm (105) with a
3/8” x 1 3/4” Bolt (76) and a 3/8” Nylon
Locknut (21).
Be sure that the Cable is
between the Pulley and the Assist Arm and
that the Cable and Pulley move smoothly.
35. Wrap the Military Press Cable (72) around a
“V”-Pulley (50). Attach the “V”-Pulley and a
Long Cable Trap (31) to the Assist Upright
(74) with a 3/8” x 4 1/2” Bolt (112), a 3/8” Flat
Washer (9), and a 3/8” Nylon Locknut (21).
Be sure that the Long Cable Trap is turned
to hold the Cable in place and that the
Cable is routed around the Pulley as
shown.
Wrap the Military Press Cable (72) around a
3 1/2” Pulley (15). Attach the Pulley to the
other bracket on the Assist Arm (105) with a
3/8” x 1 3/4” Bolt (76) and a 3/8” Nylon
Locknut (21).
Be sure that the Cable is
between the Pulley and the Assist Arm and
that the Cable and Pulley move smoothly.
34
CABLE ASSEMBLY
Bracket
105
76
50
15
21
21
55
86
72
58
57
21
17
102
7
9
88
35
105
9
21
21
74
50
31
15
76
72
Bracket
112