E-Z-GO RXV - Gas Owner Manual
E-Z-GO RXV - Gas Manual
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- E-Z-GO RXV - Gas | Owner Manual - Page 1
GAS OWNER'S MANUAL RXV FLEET FREEDOM ® SHUTTLE ™ 2+2 ISSUED FEBRUARY 2011 REVISED AUGUST 2012 615262 - E-Z-GO RXV - Gas | Owner Manual - Page 2
25% DO NOT DRIVE ACROSS SLOPES IN EXCESS OF 14˚ Be sure that this manual remains as part of the permanent service record should the vehicle be sold. NOTES, CAUTIONS, WARNINGS AND DANGERS Throughout this guide NOTE, CAUTION and WARNING and DANGER will be used. NOTICE Address practices not related - E-Z-GO RXV - Gas | Owner Manual - Page 3
OWNER'S MANUAL AND SERVICE GUIDE GASOLINE POWERED FLEET GOLF CARS RXV GOLF CAR RXV FREEDOM™ RXV SHUTTLE 2 + 2 STARTING MODEL YEAR 2011 E-Z-GO Division of TEXTRON Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the information - E-Z-GO RXV - Gas | Owner Manual - Page 4
(OEM) approved parts may void the warranty. Overfilling the battery may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components - E-Z-GO RXV - Gas | Owner Manual - Page 5
AND DRIVING 5 STARTING VEHICLE ON A HILL 6 COASTING ...6 FUEL...6 BATTERY ...7 STARTING A VEHICLE WITH A DISCHARGED BATTERY 7 LABELS AND PICTOGRAMS 7 SUN TOP AND WINDSHIELD 7 VEHICLE CLEANING & CARE 7 VEHICLE CLEANING 7 REPAIR...8 LIFTING THE VEHICLE 9 WHEELS AND TIRES ...9 TIRE REPAIR - E-Z-GO RXV - Gas | Owner Manual - Page 6
21 BATTERY REMOVAL AND INSTALLATION 21 PERIODIC BRAKE PERFORMANCE TEST 25 GENERAL SPECIFICATIONS 27 RXV GAS - FLEET VEHICLE SPECIFICATIONS 28 RXV GAS - FREEDOM VEHICLE SPECIFICATIONS 29 RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS 30 DECLARATION OF CONFORMITY 35 Page iv Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 7
and troubleshooting tips will ensure the best possible service from the product. To reduce the chance of personal injury or property damage, the following must be carefully observed: Certain replacement parts can be used independently and/or in combination with other accessories to modify an EZ-GO - E-Z-GO RXV - Gas | Owner Manual - Page 8
NEVER get under a vehicle that is supported by a jack, lift the vehicle in accordance with the manufacturer's instructions • maintain the vehicle in an area that is free of both vehicular and pedestrian traffic • keep complete records of the maintenance history of the vehicle Page vi Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 9
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane water heaters and furnaces. Never work around or operate a vehicle in an environment that - E-Z-GO RXV - Gas | Owner Manual - Page 10
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page viii Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 11
B LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B LABELS & PICTOGRAMS Owner's Guide Page ix - E-Z-GO RXV - Gas | Owner Manual - Page 12
'. On Gas vehicle,move the direction selector to"FORWARD"and engage park brake. 608522 608522 FLEET VEHICLES OPERATING INSTRUCTIONS 608529 BEFORE OPERATING READ all warning labels and the owner's manual. Contact an authorized E-Z-GO dealer or visit www.ezgo.com for a replacement manual. This - E-Z-GO RXV - Gas | Owner Manual - Page 13
is ONLY to be used for towing E-Z-GO vehicles. NEVER tow other vehicles or equipment. READ Owner's Manual before towing. FULLY ENGAGE coupling. Rubber parts. CHECK alignment of wheels on towed cars. 608525 608525 Owner's Guide WARNING Windshields do not provide protection from golf balls - E-Z-GO RXV - Gas | Owner Manual - Page 14
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY. to remain properly seated and holding on. 608537 608537 Page xii Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 15
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Owner's Guide Page xiii - E-Z-GO RXV - Gas | Owner Manual - Page 16
OPERATION * TURN KEY TO 'R' * GENTLY PRESS ACCELERATOR PEDAL PARK VEHICLE * TURN KEY TO 'OFF' READ THE MANUAL REPLACEMENT AVAILABLE AT www.ezgo.com WARNING: NEGATIVE GROUND ELECTRICAL SYSTEM 608818 608818 WARNING: SHORTING ACROSS TERMINALS MAY CAUSE BATTERY EXPLOSION Page xiv Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 17
ONLY OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS MAINTAIN ACCORDING TO SERVICE & REPAIR MANUAL AVAILABLE AT www.ezgo.com MINIMUM HEIGHT TO OPERATE VEHICLE IS 150 CM DO NOT OPERATE * PRESS ACCELERATOR PEDAL GENTLY PEDAL GENTLY PARK VEHICLE * TURN KEY TO 'OFF' Owner's Guide Page xv - E-Z-GO RXV - Gas | Owner Manual - Page 18
all of manual to become TERRAIN 10% MAX SLOPE FOR TOWING VEHICLES READ THE MANUAL REPLACEMENT AVAILABLE AT www.ezgo.com WARNING ENGAGE LOCKING COLLAR MAX 10% WARNING DO DO NOT TOW MORE THAN 3 VEHICLES * 12 mph (19 kph) MAX SPEED TOWING 1 VEHICLE * DO NOT DRIVE IN REVERSE WHEN TOWING VEHICLES * NO - E-Z-GO RXV - Gas | Owner Manual - Page 19
READ THE MANUAL REPLACEMENT AVAILABLE AT www.ezgo.com WARNING OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS www.ezgo.com : CHILDREN MUST BE ACCOMPANIED BY AN ADULT 608537 608820 DO NOT ALLOW CHILDREN TO RIDE ALONE 608820 DO NOT GET ON OR OFF A MOVING VEHICLE Owner's Guide Page xvii - E-Z-GO RXV - Gas | Owner Manual - Page 20
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page xviii Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 21
the vehicle in accordance with the Periodic Service Schedule. Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch or the E-Z-GO Service Parts Department. When ordering parts or requesting information for your vehicle, provide - E-Z-GO RXV - Gas | Owner Manual - Page 22
the operator. Hydrogen gas is generated as a natural part of the lead acid battery charging process. A 4% concentration of hydrogen gas is explosive and could in service . ITEM SERVICE OPERATION Battery Charge battery Seats Remove protective plastic covering Brakes Check operation and adjust if - E-Z-GO RXV - Gas | Owner Manual - Page 23
before moving the direction selector. Located on the seat support panel, this lever permits the selection of either 'F' (forward) or 'R' (reverse). Neutral can be locked by following the instructions under 'Neutral Lock' in the Towing section of this guide. The vehicle should be left in 'F' when - E-Z-GO RXV - Gas | Owner Manual - Page 24
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with designated areas and avoid extremely rough terrain. Maintain a safe speed when driving down hill. Use the service brake to control speed when traveling down an incline. A sudden stop or starts and Page 4 Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 25
parts are run-in, oil consumption should gradually decrease until the rate of consumption stabilizes. Check the oil level per the Periodic Service Schedule off position, set the park brake and determine the cause of the problem. If the vehicle has been running and the engine does not start within - E-Z-GO RXV - Gas | Owner Manual - Page 26
). Limit vehicle speed by applying the service brake. FUEL To reduce the possibility of severe injury or death from improper fuel handling. DO NOT smoke near the fuel tank. DO NOT refuel near an open flame or electrical items which could produce a spark. Page 6 Owner's Guide Fig. 11 - E-Z-GO RXV - Gas | Owner Manual - Page 27
B OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. BATTERY SUN TOP AND WINDSHIELD B Excessive use of accessories may drain the battery and leave insufficient reserve to start the vehicle. The - E-Z-GO RXV - Gas | Owner Manual - Page 28
SERVICE INFORMATION Read all of manual parts LIFTING THE VEHICLE Tool List Qty. Floor jack 1 Jack stands 4 Wheel Chocks 4 Some servicing instrument panel support is attached by reversing the lifting sequence. To reduce a vehicle while it is supported by a jack. Use lifting process. When lifting - E-Z-GO RXV - Gas | Owner Manual - Page 29
SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. T Fig. 13 Lifting GO vehicle. DO NOT use any tire which has a recommended inflation pressure less than the inflation pressure recommended in the owner's guide - E-Z-GO RXV - Gas | Owner Manual - Page 30
SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B NOTICE Tire plug tools and plugs are available at most automotive parts in accordance with manufacturer's instructions Valve Stem Cap . To Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 31
B OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B 5. Turn the a factory approved tow bar. DO NOT tow the vehicle on highways. DO NOT tow a single vehicle at speeds in Owner's Guide Page 11 - E-Z-GO RXV - Gas | Owner Manual - Page 32
speed may result in severe injury and/or damage to the vehicle and other property. Tow bars are not intended for road use. Never use ropes or chains to tow vehicle(s). Tow bars are available from the E-Z-GO Service Parts brake and secure the vehicle using ratchet tiedowns. Page 12 Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 33
: Repair & Service Manual C&A Cylinder Head & Piston - remove carbon CL Choke Cable - smooth movement & adjustment C&A C&A C&A C&A Cooling Fan - build-up of foreign matter inside housing & fins CL CL CL CL Fig. 19 **Initial oil change after 8 hours of run time. Owner's Guide Page 13 - E-Z-GO RXV - Gas | Owner Manual - Page 34
P/N 607462) Starter/Gen. Belt E-Z-GO P/N 606138 Clutch Belt E-Z-GO P/N 606136 Fuse ATC 10A (E-Z-GO P/N 35212G07) Headlight Bulb 894 (E-Z-GO P/N 74004G01) Turn Signal Bulb 912-NA (E-Z-GO P/N 74005G01) Tail Light Bulb 2057 (E-Z-GO P/N 604311) Fig. 21 Replacement Parts Page 14 Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 35
' a battery, which could result in an Reduce the possibility of accidental starting by removing and grounding spark plug wires and disconnecting battery at negative terminal before servicing. The electrolyte in a battery is an acid solution which can cause severe burns to the Owner's Guide Page - E-Z-GO RXV - Gas | Owner Manual - Page 36
of both vehicle owner and service technician to carefully follow the procedures recommended in this manual. Preventative maintenance, Service Schedule for appropriate service intervals. Some service procedures may require the vehicle to be lifted. Refer to LIFTING THE VEHICLE for proper lifting - E-Z-GO RXV - Gas | Owner Manual - Page 37
manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Remove the dipstick and wipe off the entire area with a lint-free as part of spring maintenance. This will remove any moisture that has accumulated during storage. Owner's Guide Page 17 - E-Z-GO RXV - Gas | Owner Manual - Page 38
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this engage the parking brake and remove the key. Place a drain pan under the engine. Wipe the top of the engine clean with a cloth. Remove the oil dipstick and cap. Oil Dipstick & Cap oil. Page 18 Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 39
SERVICE INFORMATION Read all of manual any part of cover the same way they were removed. Be sure the positioning arrow on cover is pointing upward and all clips are fastened securely Air Cleaner Air Filter Element Air Cleaner Dust Cover Collector Fig. 33 .Air Cleaner Assembly Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 40
AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. BIf the element is in acceptable condition, loose dirt may be removed by tapping the filter lightly. Do not use oil on the filter element or any part of - E-Z-GO RXV - Gas | Owner Manual - Page 41
be caused by a dirty air filter element or other restrictions in the air intake system. Incorrectly adjusted valves, a spark plug wire in poor condition or poor quality fuel could also contribute to the problem. Use care not to over-tighten the plug. Over-tightening can cause damage to the aluminum - E-Z-GO RXV - Gas | Owner Manual - Page 42
over time and as part of troubleshooting a problem vehicle. Before performing this test, inspect the brake pedal and linkage; correct any problems found, including adjusting the brake pedal free travel if required. and the range of stopping locations or distances recorded. Page 22 Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 43
while refueling to prevent possible eye injury from gasoline or gasoline vapor. Keep hands, clothing and jewelry away from moving parts. Use care not to contact hot objects. Raise the rear of the vehicle and support it on jack stands before attempting to run the engine. Owner's Guide Page 23 - E-Z-GO RXV - Gas | Owner Manual - Page 44
SERVICE INFORMATION Read all of manual support it on jack stands. Refer to 'Lifting the Vehicle' for proper lifting procedure and safety information. • Turn the fuel shut-off valve the cylinder. Replace the spark plug, ground the spark plug wire and use the starter to turn the engine over for a few - E-Z-GO RXV - Gas | Owner Manual - Page 45
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Owner's Guide Page 25 - E-Z-GO RXV - Gas | Owner Manual - Page 46
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page 26 Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 47
GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner's Guide Page 27 - E-Z-GO RXV - Gas | Owner Manual - Page 48
GENERAL SPECIFICATIONS RXV GAS - FLEET VEHICLE SPECIFICATIONS BATTERY ENGINE AIR CLEANER TRANSAXLE TRANSMISSION FUEL TANK BRAKES PARKING BRAKE FRONT SUSPENSION REAR SUSPENSION STEERING STEERING WHEEL SEATING SEATING CAPAPCITY TOTAL LOAD CAPACITY SPEED CHASSIS BODY STANDARD COLORS DASH PANEL TIRES - E-Z-GO RXV - Gas | Owner Manual - Page 49
GENERAL SPECIFICATIONS RXV GAS - FREEDOM VEHICLE SPECIFICATIONS BATTERY ENGINE Air Cleaner TRANSAXLE TRANSMISSION FUEL TANK BRAKES PARKING BRAKE FRONT SUSPENSION REAR SUSPENSION STEERING STEERING WHEEL SEATING SEATING CAPAPCITY TOTAL LOAD CAPACITY SPEED CHASSIS BODY STANDARD COLORS DASH PANEL - E-Z-GO RXV - Gas | Owner Manual - Page 50
SPECIFICATIONS RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS BATTERY ENGINE AIR CLEANER TRANSAXLE TRANSMISSION FUEL TANK BRAKES PARKING BRAKE FRONT SUSPENSION REAR SUSPENSION STEERING STEERING WHEEL SEATING SEATING CAPAPCITY TOTAL LOAD CAPACITY SPEED CHASSIS BODY STANDARD COLORS DASH PANEL - E-Z-GO RXV - Gas | Owner Manual - Page 51
GENERAL SPECIFICATIONS 65.7" (167 cm) 94.5" (240 cm) 68.50" (174 cm) 45.7" (116 cm) 35.5" (90 cm) 38" (97 cm) 47" (119 cm) Fig. 42 Flee & Freedom Vehicle Dimensions Owner's Guide Page 31 - E-Z-GO RXV - Gas | Owner Manual - Page 52
GENERAL SPECIFICATIONS Page 32 65.7" (167 cm) 105.5" (268 cm) 74" (188 cm) 45.7" (116 cm) 35.5" (90 cm) 38" (97 cm) 47" (119 cm) Fig. 42 Shuttle 2 + 2 Vehicle Dimensions Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 53
GENERAL SPECIFICATIONS RECOMMENDED MAX RAMP 25% GRADE OR 14° MAX RECOMMENDED MAX SIDE TILT 25% GRADE OR 14° MAX 19('52.8" m) Fig. 43 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter Owner's Guide Page 33 - E-Z-GO RXV - Gas | Owner Manual - Page 54
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings. Notes: Page 34 Owner's Guide - E-Z-GO RXV - Gas | Owner Manual - Page 55
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY Page 35 - E-Z-GO RXV - Gas | Owner Manual - Page 56
DECLARATION OF CONFORMITY Page 36 - E-Z-GO RXV - Gas | Owner Manual - Page 57
DECLARATION OF CONFORMITY Page 37 - E-Z-GO RXV - Gas | Owner Manual - Page 58
DECLARATION OF CONFORMITY Page 38 - E-Z-GO RXV - Gas | Owner Manual - Page 59
parts. Use care not to touch hot objects. Raise rear of vehicle and support on jack stands before attempting to run or adjust powertrain. Wear eye protection when working on or around the vehicle. In particular, use care when working around batteries, using solvents or compressed air. Hydrogen gas - E-Z-GO RXV - Gas | Owner Manual - Page 60
Service Parts International: Phone: 1-800-774-3946, FAX: 1-800-448-8124 Phone: 1-888-GET-E-Z-GO (1-888-438-3946), FAX: 1-800-752-6175 Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material This manual may not be reproduced in whote or in part without the express permission of E-Z-GO
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RXV
FLEET
FREEDOM
®
SHUTTLE
™
2+2
ISSUED FEBRUARY 2011
REVISED AUGUST 2012
GAS OWNER’S MANUAL
615262