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E-Z-GO RXV - Gas Owner Manual - Page 24

Operating The Vehicle

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OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Bcle until the oil pressure is corrected. DO NOT over fill the engine. Too much oil may cause smoking or allow oil to enter the air filter enclosure. HEADLIGHT SWITCH (IF SO EQUIPPED) If the vehicle is equipped with lights, the head light ON/ OFF switch (3) is located on the instrument panel to the left of the key switch (1). TURN SIGNAL SWITCH (IF SO EQUIPPED) If the vehicle is equipped with turn signals, the switch (4) is mounted on the steering column. HORN (IF SO EQUIPPED) If the vehicle is equipped with a horn, the horn button (5) is located on the driver's side floorboard; depressing the button will sound the vehicle's horn. NOTICE If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the 'OFF' position. OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance. Read and understand the following warnings before attempting to operate the vehicle. To reduce the possibility of severe injury or death resulting from loss of vehicle control, the following warnings must be observed: When driving vehicle, consider the terrain, traffic conditions and the environmental factors that effect the terrain and the ability to control the vehicle. Use extra care and reduced speed when driving on poor surfaces, such as loose dirt, wet grass, gravel, etc. Stay in designated areas and avoid extremely rough terrain. Maintain a safe speed when driving down hill. Use the service brake to control speed when traveling down an incline. A sudden stop or change of direction may result in loss of control. To prevent loss of control, do not move the direction selector while the vehicle is in motion. Moving the direction selector will result in a sudden slowing of the vehicle. Slow down before and during turns. All turns should be made at reduced speed. Never drive vehicle up, down, or across an incline that exceeds 14° (25% grade). To reduce the possibility of severe injury or death resulting from improper vehicle operation, the following warnings must be observed: Refer to GENERAL SPECIFICATIONS for seating capacity. Depressing the accelerator pedal will release the foot operated park brake and may cause inadvertent vehicle movement. Turn the key to the 'OFF' position whenever the vehicle is parked. To prevent inadvertent movement when the vehicle is to be left unattended, engage the park brake, move the direction selector to the forward (F) position, turn the key to the 'OFF' position and remove the key. Make sure that the direction selector is in the correct position before attempting to start the vehicle. Always bring the vehicle to a complete stop before shifting the direction selector. DO NOT take the vehicle out of 'gear' while in motion (coast). Check the area behind the vehicle before operating in reverse. All occupants must be seated. Keep entire body inside vehicle and hold on while vehicle is in motion. RUN-IN Check for oil or fuel leaks that could have developed in shipment from the factory. Avoid full throttle starts and Page 4 Owner's Guide

Section	Page
C_Model_Info-05Feb2010.pdf	3
E-Z-GO Division of TEXTRON Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.	3
These are the original instructions as defined by 2006/42/EC.	3
OWNER’S MANUAL AND SERVICE GUIDE	3
GASOLINE POWERED	3
FLEET GOLF CARS	3
RXV GOLF CAR	3
RXV FREEDOM™	3
RXV SHUTTLE 2 + 2	3
STARTING MODEL YEAR 2011	3
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.	4
BATTERY PROLONGED STORAGE	4
E_Operation_Service_Info1-28APR10.pdf	21
In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering service parts.	21
Fig. 1 Serial Number Location on Steering Column	21
Fig. 2 Serial Number on Front Frame	21
Fig. 3 Serial Number on Rear Frame	21
BEFORE INITIAL USE	22
.	22
Fig. 4 Initial Service Chart	22
CONTROLS AND INDICATORS	22
1. Key Switch	22
2. Fuel Gauge (optional)	22
3. Head Light Switch (optional)	22
4. Turn Signal Switch (optional)	22
5. Horn Button (optional)	22
6. Accelerator Pedal	22
7. Service Brake Pedal	22
8. Park Brake	22
Fig. 5 Operator Controls & Gauges	22
9. Hour Meter (optional)	22
10. Direction Selector	22
11. Choke	22
Fig. 6 Hour Meter	22
Key Switch	23
Direction Selector	23
Fig. 7 Direction Selector	23
Accelerator Pedal	23
Combination SERVICE Brake & Park Brake Pedal	23
Choke	23
Fig. 8 Choke	23
Fuel Gauge (IF SO EQUIPPED)	23
Low Oil Pressure Indicator (IF SO EQUIPPED)	23
Headlight Switch (IF SO EQUIPPED)	24
Turn Signal Switch (IF SO EQUIPPED)	24
Horn (IF SO EQUIPPED)	24
OPERATING THE VEHICLE	24
Run-In	24
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil becoming contaminated and/or being discharged into the engine compartment.	25
Fig. 9 Oil Dipstick and Cap	25
Fig. 10 Check Oil Level	25
Cold Starting	25
Starting and Driving	25
Starting Vehicle On A Hill	26
Coasting	26
Fuel	26
Fig. 11 Fueling	26
Battery	27
Starting a Vehicle with a Discharged Battery	27
Labels and Pictograms	27
Sun Top And Windshield	27
VEHICLE CLEANING AND CARE	27
Vehicle Cleaning	27
REPAIR	28
Lifting The Vehicle	28
Fig. 12 Chock Wheels	28
T	29
Fig. 13 Lifting the Vehicle	29
WHEELS AND TIRES	29
Tire Repair	29
Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel.	30
.	30
Wheel Installation	30
It is important to follow the ‘cross sequence’ pattern when installing lug nuts. This will assure even seating of the wheel against the hub.	30
Fig. 14 Wheel Installation	30
Light Bulb Replacement	30
Head Light Bulb Replacement	30
1. Turn the headlight bulb (3) clockwise and pull to remove.	30
2. Disconnect the accessory harness (5) from the light bulb.	30
Fig. 15 Head Light Bulb Replacement	31
3. Connect the accessory harness (5) to the light bulb (3).	31
4. Align the bulb with the opening in the back of the headlight assembly.	31
5. Turn the bulb (3) counter clockwise until it stops.	31
Turn signal Bulb Replacement	31
1. Remove the phillips head screw (7) and turn the retaining collar (8) to align with the turn signal bulb housing (9).	31
2. Grip the turn signal bulb housing (9) and pull backward to remove housing from the headlight assembly.	31
Fig. 16 Turn Signal Bulb Replacement	31
3. Remove the bulb from the housing and replace with a new one.	31
4. Push turn signal housing (9) into headlight assembly firmly, making sure that it is seated completely.	31
5. Turn the retaining collar (8) to secure the bulb housing and install the phillips head screw (7) to secure in place.	31
Tail Light/Brake Light Bulb Replacement	31
1. Remove the two phillips head screws (8) that secure the lens (9) to the tail light assembly.	31
2. Remove the light bulb.	31
3. Install the new light bulb.	31
4. Install the lens (9) and secure in place with the two phillips head screws. (8)	31
Fig. 17 Tail and Brake Light Bulb Replacement	31
TRANSPORTING VEHICLE	31
Towing	31
Neutral Lock	32
.	32
Fig. 18 Neutral Lock	32
Hauling	32
SERVICE AND MAINTENANCE	33
PERIODIC SERVICE SCHEDULE	33
P - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE	33
Fig. 19	33
CAPACITIES AND REPLACEMENT PARTS	35
Fig. 22 Torque Specifications and Bolt Grades	35
Tire Inspection	36
Rear Axle	36
Checking the Lubricant Level	36
Fig. 23 Add, Check and Drain Axle Lubricant	36
Checking the Oil Level	36
Fig. 24 Oil Dipstick & Cap	37
Fig. 25 Check Oil Level on Dipstick	37
When adding oil between oil changes, do not mix brands and viscosity grades of oil.	37
Changing the Oil	37
Fig. 26 Oil Viscosity Chart	37
Fig. 27 Cleaning Top of Engine	38
Fig. 28 Remove Oil Filter	38
Fig. 29 Inspect Oil Filter	38
Fig. 30 Oil Drain Plug	38
Fig. 31 Add Engine Oil	39
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil being discharged into the engine compartment.	39
AIR CLEANER INSPECTION and REPLACEMENT	39
The air cleaner unit on the vehicle is a dry unit. DO NOT use oil on the filter element or any part of the unit.	39
Fig. 32 Air Cleaner	39
Cleaning the Air Filter Element	39
Fig. 33 .Air Cleaner Assembly	39
A loose belt can cause audible vibration and squeal.	40
Fig. 34 Checking Belt Tension with Gauge	40
Fig. 35 Checking Belt Tension with Finger	40
Adjusting the Belt	40
Fig. 36 Adjusting the Belt Tension	40
COOLING SYSTEM CLEANING	40
Fig. 37 Cleaning Cooling System with Air	40
SPARK PLUG	41
Fig. 38 Gapping the Spark Plug	41
Cleaning the Battery	41
Fig. 39 Preparing Acid Neutralizing Solution	41
Battery Removal and Installation	41
Fig. 40 Battery Removal	42
.	42
Periodic Brake Performance Test (PBPT)	42
Fig. 41 Periodic Brake Performance Test	43
Over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle.	43
PROLONGED STORAGE	43
F Specification--gas-10Feb10.pdf	48
RXV GAS - FREEDOM VEHICLE SPECIFICATIONS	49
RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS	50
Fig. 42 Flee & Freedom Vehicle Dimensions	51
Fig. 42 Shuttle 2 + 2 Vehicle Dimensions	52

Match case Limit results 1 per page

Page 4

OPERATION AND SERVICE INFORMATION

Owner’s Guide

Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.

cle until the oil pressure is corrected. DO NOT over fill

the engine. Too much oil may cause smoking or allow

oil to enter the air filter enclosure.

HEADLIGHT SWITCH (IF SO EQUIPPED)

If the vehicle is equipped with lights, the head light ON/

OFF switch (3) is located on the instrument panel to the

left of the key switch (1).

TURN SIGNAL SWITCH (IF SO EQUIPPED)

If the vehicle is equipped with turn signals, the switch (4)

is mounted on the steering column.

HORN (IF SO EQUIPPED)

If the vehicle is equipped with a horn, the horn button (5)

is located on the driver’s side floorboard; depressing the

button will sound the vehicle’s horn.

If the vehicle is equipped with factory installed custom acces-

sories, some accessories remain operational with the key

switch in the ‘OFF’ position.

OPERATING THE VEHICLE

Improper use of the vehicle or the lack of proper main-

tenance may result in damage or decreased perfor-

mance.

Read and understand the following warnings before

attempting to operate the vehicle.

To reduce the possibility of severe injury or

death resulting from loss of vehicle control, the

following warnings must be observed:

When driving vehicle, consider the terrain, traf-

fic conditions and the environmental factors

that effect the terrain and the ability to control

the vehicle.

Use extra care and reduced speed when driv-

ing on poor surfaces, such as loose dirt, wet

grass, gravel, etc.

Stay in designated areas and avoid extremely

rough terrain.

Maintain a safe speed when driving down hill.

Use the service brake to control speed when

traveling down an incline. A sudden stop or

change of direction may result in loss of con-

trol.

To prevent loss of control, do not move the

direction selector while the vehicle is in

motion. Moving the direction selector will result

in a sudden slowing of the vehicle.

Slow down before and during turns. All turns

should be made at reduced speed.

Never drive vehicle up, down, or across an

incline that exceeds 14° (25% grade).

To reduce the possibility of severe injury or

death resulting from improper vehicle opera-

tion, the following warnings must be observed:

Refer to GENERAL SPECIFICATIONS for

seating capacity.

Depressing the accelerator pedal will release

the foot operated park brake and may cause

inadvertent vehicle movement. Turn the key to

the ’OFF’ position whenever the vehicle is

parked.

To prevent inadvertent movement when the

vehicle is to be left unattended, engage the

park brake, move the direction selector to the

forward (F) position, turn the key to the ‘OFF’

position and remove the key.

Make sure that the direction selector is in the

correct position before attempting to start the

vehicle.

Always bring the vehicle to a complete stop

before shifting the direction selector.

DO NOT take the vehicle out of ‘gear’ while in

motion (coast).

Check the area behind the vehicle before

operating in reverse.

All occupants must be seated. Keep entire

body inside vehicle and hold on while vehicle

is in motion.

RUN-IN

Check for oil or fuel leaks that could have developed in

shipment from the factory. Avoid full throttle starts and

NOTICE