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E-Z-GO RXV - Gas Owner Manual - Page 25

Cold Starting, Starting And Driving

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B OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. rapid acceleration until the engine has achieved operating temperature. All engines consume more oil than normal during the first hours of operation. As internal moving parts are run-in, oil consumption should gradually decrease until the rate of consumption stabilizes. Check the oil level per the Periodic Service Schedule. Add oil if the level on the dipstick indicates that oil is in the add oil range. Do not overfill the engine. Too much oil may cause smoking or allow oil to enter the air filter enclosure or foul the spark plugs. NOTICE The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil becoming contaminated and/or being discharged into the engine compartment. B COLD STARTING Starting a cold engine may require the use of the choke. Depress the accelerator approximately 1" (2.5 cm) or until the starter just begins to operate. Pull the choke out as required. Accelerate slowly and push the choke in completely when the engine runs smoothly. Do not allow the starter to operate continuously for more than 10 seconds. Allow 30 seconds before attempting to start the vehicle a second time. If the vehicle does not start on the third attempt, turn the key switch to the off position, set the park brake and determine the cause of the problem. If the vehicle has been running and the engine does not start within 10 seconds, use the choke. STARTING AND DRIVING To reduce the possibility of roll-back that could result in severe injury or vehicle damage, do not release the service brake until the engine has started. Fig. 9 Oil Dipstick and Cap The oil should be changed in accordance with the Periodic Service Schedule. When changing the oil, allow the engine to warm up before draining the oil. See the section on Service and Maintenance for checking the oil level and the procedure for changing the oil. Fill Cold Engine To This Point Maximum Oil Level For Hot Engine Do Not Overfill Add Oil Safe Operating Range Hot Engine Fig. 10 Check Oil Level To operate vehicle: • Apply the service brake, place the key in the key switch and turn it to the 'ON' position. • Move the direction selector to the direction desired. • Release the park brake by depressing the service brake pedal until the park brake releases. • Slowly depress the accelerator pedal to start the engine. Release service brake when engine starts. • When the accelerator pedal is released, the engine circuit is de-energized and the engine stops. To stop the vehicle more quickly, depress the service brake pedal NOTICE When the direction selector is in the reverse position, a warning signal will sound to indicate that the vehicle is ready to run in reverse. Owner's Guide Page 5

Section	Page
C_Model_Info-05Feb2010.pdf	3
E-Z-GO Division of TEXTRON Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.	3
These are the original instructions as defined by 2006/42/EC.	3
OWNER’S MANUAL AND SERVICE GUIDE	3
GASOLINE POWERED	3
FLEET GOLF CARS	3
RXV GOLF CAR	3
RXV FREEDOM™	3
RXV SHUTTLE 2 + 2	3
STARTING MODEL YEAR 2011	3
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.	4
BATTERY PROLONGED STORAGE	4
E_Operation_Service_Info1-28APR10.pdf	21
In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering service parts.	21
Fig. 1 Serial Number Location on Steering Column	21
Fig. 2 Serial Number on Front Frame	21
Fig. 3 Serial Number on Rear Frame	21
BEFORE INITIAL USE	22
.	22
Fig. 4 Initial Service Chart	22
CONTROLS AND INDICATORS	22
1. Key Switch	22
2. Fuel Gauge (optional)	22
3. Head Light Switch (optional)	22
4. Turn Signal Switch (optional)	22
5. Horn Button (optional)	22
6. Accelerator Pedal	22
7. Service Brake Pedal	22
8. Park Brake	22
Fig. 5 Operator Controls & Gauges	22
9. Hour Meter (optional)	22
10. Direction Selector	22
11. Choke	22
Fig. 6 Hour Meter	22
Key Switch	23
Direction Selector	23
Fig. 7 Direction Selector	23
Accelerator Pedal	23
Combination SERVICE Brake & Park Brake Pedal	23
Choke	23
Fig. 8 Choke	23
Fuel Gauge (IF SO EQUIPPED)	23
Low Oil Pressure Indicator (IF SO EQUIPPED)	23
Headlight Switch (IF SO EQUIPPED)	24
Turn Signal Switch (IF SO EQUIPPED)	24
Horn (IF SO EQUIPPED)	24
OPERATING THE VEHICLE	24
Run-In	24
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil becoming contaminated and/or being discharged into the engine compartment.	25
Fig. 9 Oil Dipstick and Cap	25
Fig. 10 Check Oil Level	25
Cold Starting	25
Starting and Driving	25
Starting Vehicle On A Hill	26
Coasting	26
Fuel	26
Fig. 11 Fueling	26
Battery	27
Starting a Vehicle with a Discharged Battery	27
Labels and Pictograms	27
Sun Top And Windshield	27
VEHICLE CLEANING AND CARE	27
Vehicle Cleaning	27
REPAIR	28
Lifting The Vehicle	28
Fig. 12 Chock Wheels	28
T	29
Fig. 13 Lifting the Vehicle	29
WHEELS AND TIRES	29
Tire Repair	29
Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel.	30
.	30
Wheel Installation	30
It is important to follow the ‘cross sequence’ pattern when installing lug nuts. This will assure even seating of the wheel against the hub.	30
Fig. 14 Wheel Installation	30
Light Bulb Replacement	30
Head Light Bulb Replacement	30
1. Turn the headlight bulb (3) clockwise and pull to remove.	30
2. Disconnect the accessory harness (5) from the light bulb.	30
Fig. 15 Head Light Bulb Replacement	31
3. Connect the accessory harness (5) to the light bulb (3).	31
4. Align the bulb with the opening in the back of the headlight assembly.	31
5. Turn the bulb (3) counter clockwise until it stops.	31
Turn signal Bulb Replacement	31
1. Remove the phillips head screw (7) and turn the retaining collar (8) to align with the turn signal bulb housing (9).	31
2. Grip the turn signal bulb housing (9) and pull backward to remove housing from the headlight assembly.	31
Fig. 16 Turn Signal Bulb Replacement	31
3. Remove the bulb from the housing and replace with a new one.	31
4. Push turn signal housing (9) into headlight assembly firmly, making sure that it is seated completely.	31
5. Turn the retaining collar (8) to secure the bulb housing and install the phillips head screw (7) to secure in place.	31
Tail Light/Brake Light Bulb Replacement	31
1. Remove the two phillips head screws (8) that secure the lens (9) to the tail light assembly.	31
2. Remove the light bulb.	31
3. Install the new light bulb.	31
4. Install the lens (9) and secure in place with the two phillips head screws. (8)	31
Fig. 17 Tail and Brake Light Bulb Replacement	31
TRANSPORTING VEHICLE	31
Towing	31
Neutral Lock	32
.	32
Fig. 18 Neutral Lock	32
Hauling	32
SERVICE AND MAINTENANCE	33
PERIODIC SERVICE SCHEDULE	33
P - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE	33
Fig. 19	33
CAPACITIES AND REPLACEMENT PARTS	35
Fig. 22 Torque Specifications and Bolt Grades	35
Tire Inspection	36
Rear Axle	36
Checking the Lubricant Level	36
Fig. 23 Add, Check and Drain Axle Lubricant	36
Checking the Oil Level	36
Fig. 24 Oil Dipstick & Cap	37
Fig. 25 Check Oil Level on Dipstick	37
When adding oil between oil changes, do not mix brands and viscosity grades of oil.	37
Changing the Oil	37
Fig. 26 Oil Viscosity Chart	37
Fig. 27 Cleaning Top of Engine	38
Fig. 28 Remove Oil Filter	38
Fig. 29 Inspect Oil Filter	38
Fig. 30 Oil Drain Plug	38
Fig. 31 Add Engine Oil	39
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil being discharged into the engine compartment.	39
AIR CLEANER INSPECTION and REPLACEMENT	39
The air cleaner unit on the vehicle is a dry unit. DO NOT use oil on the filter element or any part of the unit.	39
Fig. 32 Air Cleaner	39
Cleaning the Air Filter Element	39
Fig. 33 .Air Cleaner Assembly	39
A loose belt can cause audible vibration and squeal.	40
Fig. 34 Checking Belt Tension with Gauge	40
Fig. 35 Checking Belt Tension with Finger	40
Adjusting the Belt	40
Fig. 36 Adjusting the Belt Tension	40
COOLING SYSTEM CLEANING	40
Fig. 37 Cleaning Cooling System with Air	40
SPARK PLUG	41
Fig. 38 Gapping the Spark Plug	41
Cleaning the Battery	41
Fig. 39 Preparing Acid Neutralizing Solution	41
Battery Removal and Installation	41
Fig. 40 Battery Removal	42
.	42
Periodic Brake Performance Test (PBPT)	42
Fig. 41 Periodic Brake Performance Test	43
Over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle.	43
PROLONGED STORAGE	43
F Specification--gas-10Feb10.pdf	48
RXV GAS - FREEDOM VEHICLE SPECIFICATIONS	49
RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS	50
Fig. 42 Flee & Freedom Vehicle Dimensions	51
Fig. 42 Shuttle 2 + 2 Vehicle Dimensions	52

Match case Limit results 1 per page

OPERATION AND SERVICE INFORMATION

Page 5

Owner’s Guide

Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.

rapid acceleration until the engine has achieved operat-

ing temperature.

All engines consume more oil than normal during the

first hours of operation. As internal moving parts are

run-in, oil consumption should gradually decrease until

the rate of consumption stabilizes.

Check the oil level per the Periodic Service Schedule.

Add oil if the level on the dipstick indicates that oil is in

the add oil range.

Do not overfill the engine. Too much oil may cause

smoking or allow oil to enter the air filter enclosure or

foul the spark plugs.

The oil dipstick and cap must be in place before operating the

engine. Failure to install the dipstick and cap will result in oil

becoming contaminated and/or being discharged into the

engine compartment.

Fig. 9

Oil Dipstick and Cap

The oil should be changed in accordance with the Peri-

odic Service Schedule. When changing the oil, allow the

engine to warm up before draining the oil. See the sec-

tion on Service and Maintenance for checking the oil

level and the procedure for changing the oil.

Fig. 10

Check Oil Level

COLD STARTING

Starting a cold engine

may

require the use of the choke.

Depress the accelerator approximately 1" (2.5 cm) or

until the starter just begins to operate. Pull the choke

out as required. Accelerate slowly and push the choke

in completely when the engine runs smoothly.

Do not allow the starter to operate continuously for

more than 10 seconds. Allow 30 seconds before

attempting to start the vehicle a second time. If the

vehicle does not start on the third attempt, turn the key

switch to the off position, set the park brake and deter-

mine the cause of the problem.

If the vehicle has been running and the engine does not

start within 10 seconds, use the choke.

STARTING AND DRIVING

To reduce the possibility of roll-back that could

result in severe injury or vehicle damage, do

not release the service brake until the engine

has started.

To operate vehicle:

•

Apply the service brake, place the key in the key

switch and turn it to the ‘ON’ position.

•

Move the direction selector to the direction

desired.

•

Release the park brake by depressing the service

brake pedal until the park brake releases.

•

Slowly depress the accelerator pedal to start the

engine. Release service brake when engine starts.

•

When the accelerator pedal is released, the engine

circuit is de-energized and the engine stops. To

stop the vehicle more quickly, depress the

service

brake pedal

When the direction selector is in the reverse position, a warn-

ing signal will sound to indicate that the vehicle is ready to run

in reverse.

NOTICE

Maximum Oil Level

For Hot Engine

Do Not Overfill

Fill Cold Engine

To This Point

Safe

Operating Range

Hot Engine

Add Oil

NOTICE