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E-Z-GO RXV - Gas Owner Manual - Page 32

Neutral Lock, Hauling

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OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B excess of 12 mph (19 kph). DO NOT tow more than three vehicles at a time. DO NOT exceed 5 mph (8 kph) while towing multiple vehicles. Place the direction selector in neutral and engage the neutral lock to secure the direction selector in the neutral position. Do not tow a single vehicle at speeds in excess of 12 mph (19 kph). Do not tow more than three vehicles at a time. Do not exceed 5 mph (8 kph) while towing multiple vehicles. Towing the vehicle above the recommended speed may result in severe injury and/or damage to the vehicle and other property. Tow bars are not intended for road use. Never use ropes or chains to tow vehicle(s). Tow bars are available from the E-Z-GO Service Parts Department. Tow bars are not intended for highway use. Before towing, place direction selector in neutral and engage the neutral lock. Do not ride on the vehicle being towed. Tow bars are designed to tow only one vehicle at a maximum speed of 12 mph (19 kph) and up to three vehicles at a maximum speed of 5 mph (8 kph). mechanism, hold the direction selector lever when releasing the neutral lock pin handle. To activate the direction selector, pull the neutral lock pin handle out and rotate it until the pointed portion of the handle fits into the hole (3) in the direction selector cam. . 2 3 1 HAULING Fig. 18 Neutral Lock NEUTRAL LOCK To prevent the driven clutch from turning the rear wheels during service operations and to prevent wear to the belt while being towed, a neutral lock is located on the direction selector. To operate the neutral lock, turn the key switch to 'OFF', place the direction selector in 'R' and remove the seat. Pull out (1) and rotate (2) the neutral lock pin handle so that the pointed portion of the handle is over the side of the direction selector cam (Ref. Fig. 18). Move direction selector lever towards the area between 'F' and 'R'. During that motion, the pin will snap into the hole in the direction selector mounting bracket, preventing any movement of the lever. When in this position, the direction selector remains locked in the neutral position. The direction selector is a spring-loaded mechanism. To prevent the possibility of fingers becoming pinched in the direction selector To reduce the possibility of severe injury or death while transporting the vehicle: Secure the vehicle and contents. Never ride on the vehicle being transported. Always remove the windshield before transporting. Maximum speed with a sun top installed is 50 mph (80 kph). If the vehicle is to be transported at highway speeds, the sun top must be removed and the seat bottom secured. When transporting the vehicle below highway speeds, check for tightness of hardware and cracks in sun top at mounting points. Always remove the windshield when transporting. Always check that the vehicle and contents are adequately secured before transporting. The rated capacity of the trailer or truck must exceed the weight of the vehicle (see GENERAL SPECIFICATIONS for vehicle weight) and load plus 1000 lbs. (454 kg). Lock the park brake and secure the vehicle using ratchet tiedowns. Page 12 Owner's Guide

Section	Page
C_Model_Info-05Feb2010.pdf	3
E-Z-GO Division of TEXTRON Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.	3
These are the original instructions as defined by 2006/42/EC.	3
OWNER’S MANUAL AND SERVICE GUIDE	3
GASOLINE POWERED	3
FLEET GOLF CARS	3
RXV GOLF CAR	3
RXV FREEDOM™	3
RXV SHUTTLE 2 + 2	3
STARTING MODEL YEAR 2011	3
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.	4
BATTERY PROLONGED STORAGE	4
E_Operation_Service_Info1-28APR10.pdf	21
In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering service parts.	21
Fig. 1 Serial Number Location on Steering Column	21
Fig. 2 Serial Number on Front Frame	21
Fig. 3 Serial Number on Rear Frame	21
BEFORE INITIAL USE	22
.	22
Fig. 4 Initial Service Chart	22
CONTROLS AND INDICATORS	22
1. Key Switch	22
2. Fuel Gauge (optional)	22
3. Head Light Switch (optional)	22
4. Turn Signal Switch (optional)	22
5. Horn Button (optional)	22
6. Accelerator Pedal	22
7. Service Brake Pedal	22
8. Park Brake	22
Fig. 5 Operator Controls & Gauges	22
9. Hour Meter (optional)	22
10. Direction Selector	22
11. Choke	22
Fig. 6 Hour Meter	22
Key Switch	23
Direction Selector	23
Fig. 7 Direction Selector	23
Accelerator Pedal	23
Combination SERVICE Brake & Park Brake Pedal	23
Choke	23
Fig. 8 Choke	23
Fuel Gauge (IF SO EQUIPPED)	23
Low Oil Pressure Indicator (IF SO EQUIPPED)	23
Headlight Switch (IF SO EQUIPPED)	24
Turn Signal Switch (IF SO EQUIPPED)	24
Horn (IF SO EQUIPPED)	24
OPERATING THE VEHICLE	24
Run-In	24
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil becoming contaminated and/or being discharged into the engine compartment.	25
Fig. 9 Oil Dipstick and Cap	25
Fig. 10 Check Oil Level	25
Cold Starting	25
Starting and Driving	25
Starting Vehicle On A Hill	26
Coasting	26
Fuel	26
Fig. 11 Fueling	26
Battery	27
Starting a Vehicle with a Discharged Battery	27
Labels and Pictograms	27
Sun Top And Windshield	27
VEHICLE CLEANING AND CARE	27
Vehicle Cleaning	27
REPAIR	28
Lifting The Vehicle	28
Fig. 12 Chock Wheels	28
T	29
Fig. 13 Lifting the Vehicle	29
WHEELS AND TIRES	29
Tire Repair	29
Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel.	30
.	30
Wheel Installation	30
It is important to follow the ‘cross sequence’ pattern when installing lug nuts. This will assure even seating of the wheel against the hub.	30
Fig. 14 Wheel Installation	30
Light Bulb Replacement	30
Head Light Bulb Replacement	30
1. Turn the headlight bulb (3) clockwise and pull to remove.	30
2. Disconnect the accessory harness (5) from the light bulb.	30
Fig. 15 Head Light Bulb Replacement	31
3. Connect the accessory harness (5) to the light bulb (3).	31
4. Align the bulb with the opening in the back of the headlight assembly.	31
5. Turn the bulb (3) counter clockwise until it stops.	31
Turn signal Bulb Replacement	31
1. Remove the phillips head screw (7) and turn the retaining collar (8) to align with the turn signal bulb housing (9).	31
2. Grip the turn signal bulb housing (9) and pull backward to remove housing from the headlight assembly.	31
Fig. 16 Turn Signal Bulb Replacement	31
3. Remove the bulb from the housing and replace with a new one.	31
4. Push turn signal housing (9) into headlight assembly firmly, making sure that it is seated completely.	31
5. Turn the retaining collar (8) to secure the bulb housing and install the phillips head screw (7) to secure in place.	31
Tail Light/Brake Light Bulb Replacement	31
1. Remove the two phillips head screws (8) that secure the lens (9) to the tail light assembly.	31
2. Remove the light bulb.	31
3. Install the new light bulb.	31
4. Install the lens (9) and secure in place with the two phillips head screws. (8)	31
Fig. 17 Tail and Brake Light Bulb Replacement	31
TRANSPORTING VEHICLE	31
Towing	31
Neutral Lock	32
.	32
Fig. 18 Neutral Lock	32
Hauling	32
SERVICE AND MAINTENANCE	33
PERIODIC SERVICE SCHEDULE	33
P - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE	33
Fig. 19	33
CAPACITIES AND REPLACEMENT PARTS	35
Fig. 22 Torque Specifications and Bolt Grades	35
Tire Inspection	36
Rear Axle	36
Checking the Lubricant Level	36
Fig. 23 Add, Check and Drain Axle Lubricant	36
Checking the Oil Level	36
Fig. 24 Oil Dipstick & Cap	37
Fig. 25 Check Oil Level on Dipstick	37
When adding oil between oil changes, do not mix brands and viscosity grades of oil.	37
Changing the Oil	37
Fig. 26 Oil Viscosity Chart	37
Fig. 27 Cleaning Top of Engine	38
Fig. 28 Remove Oil Filter	38
Fig. 29 Inspect Oil Filter	38
Fig. 30 Oil Drain Plug	38
Fig. 31 Add Engine Oil	39
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil being discharged into the engine compartment.	39
AIR CLEANER INSPECTION and REPLACEMENT	39
The air cleaner unit on the vehicle is a dry unit. DO NOT use oil on the filter element or any part of the unit.	39
Fig. 32 Air Cleaner	39
Cleaning the Air Filter Element	39
Fig. 33 .Air Cleaner Assembly	39
A loose belt can cause audible vibration and squeal.	40
Fig. 34 Checking Belt Tension with Gauge	40
Fig. 35 Checking Belt Tension with Finger	40
Adjusting the Belt	40
Fig. 36 Adjusting the Belt Tension	40
COOLING SYSTEM CLEANING	40
Fig. 37 Cleaning Cooling System with Air	40
SPARK PLUG	41
Fig. 38 Gapping the Spark Plug	41
Cleaning the Battery	41
Fig. 39 Preparing Acid Neutralizing Solution	41
Battery Removal and Installation	41
Fig. 40 Battery Removal	42
.	42
Periodic Brake Performance Test (PBPT)	42
Fig. 41 Periodic Brake Performance Test	43
Over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle.	43
PROLONGED STORAGE	43
F Specification--gas-10Feb10.pdf	48
RXV GAS - FREEDOM VEHICLE SPECIFICATIONS	49
RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS	50
Fig. 42 Flee & Freedom Vehicle Dimensions	51
Fig. 42 Shuttle 2 + 2 Vehicle Dimensions	52

Match case Limit results 1 per page

Page 12

OPERATION AND SERVICE INFORMATION

Owner’s Guide

Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.

excess of 12 mph (19 kph).

DO NOT tow more than three vehicles at a

time.

DO NOT exceed 5 mph (8 kph) while tow-

ing multiple vehicles.

Place the direction selector in neutral and engage the

neutral lock to secure the direction selector in the neu-

tral position.

Do not tow a single vehicle at speeds in excess of 12

mph (19 kph). Do not tow more than three vehicles at a

time. Do not exceed 5 mph (8 kph) while towing multi-

ple vehicles. Towing the vehicle above the recom-

mended speed may result in severe injury and/or

damage to the vehicle and other property.

Tow bars are not intended for road use.

Never use ropes or chains to tow vehicle(s). Tow bars

are available from the E-Z-GO Service Parts Depart-

ment.

Tow bars are not intended for highway use. Before tow-

ing, place direction selector in neutral and engage the

neutral lock. Do not ride on the vehicle being towed.

Tow bars are designed to tow only one vehicle at a max-

imum speed of 12 mph (19 kph) and up to three vehicles

at a maximum speed of 5 mph (8 kph).

NEUTRAL LOCK

To prevent the driven clutch from turning the rear wheels

during service operations and to prevent wear to the belt

while being towed, a neutral lock is located on the direc-

tion selector.

To operate the neutral lock, turn the key switch to ‘OFF’,

place the direction selector in ‘R’ and remove the seat.

Pull out (1) and rotate (2) the neutral lock pin handle so

that the pointed portion of the handle is over the side of

the direction selector cam (Ref. Fig. 18). Move direction

selector lever towards the area between ‘F’ and ‘R’. Dur-

ing that motion, the pin will snap into the hole in the

direction selector mounting bracket, preventing any

movement of the lever. When in this position, the direc-

tion selector remains locked in the neutral position.

The direction selector is a spring-loaded mech-

anism. To prevent the possibility of fingers

becoming pinched in the direction selector

mechanism, hold the direction selector lever

when releasing the neutral lock pin handle.

To activate the direction selector, pull the neutral lock

pin handle out and rotate it until the pointed portion of

the handle fits into the hole (3) in the direction selector

cam.

Fig. 18

Neutral Lock

HAULING

To reduce the possibility of severe injury or

death while transporting the vehicle:

Secure the vehicle and contents.

Never ride on the vehicle being transported.

Always remove the windshield before trans-

porting.

Maximum speed with a sun top installed is

50 mph (80 kph).

If the vehicle is to be transported at highway speeds, the

sun top must be removed and the seat bottom secured.

When transporting the vehicle below highway speeds,

check for tightness of hardware and cracks in sun top at

mounting points. Always remove the windshield when

transporting. Always check that the vehicle and contents

are adequately secured before transporting. The rated

capacity of the trailer or truck must exceed the weight of

the vehicle (see GENERAL SPECIFICATIONS for vehi-

cle weight) and load plus 1000 lbs. (454 kg). Lock the

park brake and secure the vehicle using ratchet tie-

downs.