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Bcapacities And Replacement Parts

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OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B REMARKS before each use DAILY WEEKLY 20 rnds/20 hrs 100 miles/160 kms MONTHLY 60 rnds/60 hrs 300 miles/500 kms QUARTERLY 125 rnds/125 hrs 600miles/1000 kms SEMI-ANNUAL 250 rnds/250 hrs 1200miles/2000 kms ANNUAL 5 YEARS PAGE Steering Assembly - excessive play, loose or missing hardware  Tie Rods - excessive play, bent rods, loose or missing hardware  Rear Axle - fluid level, oil leakage, noise, loose or missing hardware  Rear Axle - drain & replace fluid Rear Suspension - shock oil leakage, worn bushings, loose or missing hardware Front Suspension - strut oil leakage, excessive play in hubs or kingpins, worn bushings, loose or missing  hardware Front Wheel Alignment - unusual tire wear Fuel Level  R   C&A C&A C&A  Fuel System - leaks at tank, cap, system lines for cracks/deterioration, filters, pump Fuel Filter Spark Plug Throttle/Governor Linkage - operation & governed speed Air Filter Element - check & replace as necessary Drive Belt - cracks, frayed, excessive wear  R R **Initial oil change after 8 hours of run time. Fig. 19 CAPACITIES AND REPLACEMENT PARTS FLUID QUANTITY Fuel Tank 5.1 gal (19.3 liters) 87 Octane minimum Engine Oil 1.25 L (1.3 qt.) Rear Axle Lubricant Oil SAE 30 1.5 L. (51 oz.) Fig. 20 Capacities ITEM PART NUMBER Oil Filter E-Z-GO P/N 607454 Air Filter E-Z-GO P/N 28463G01 Spark Plug NGK BPR2ES (E-Z-GO P/N 607462) Starter/Gen. Belt E-Z-GO P/N 606138 Clutch Belt E-Z-GO P/N 606136 Fuse ATC 10A (E-Z-GO P/N 35212G07) Headlight Bulb 894 (E-Z-GO P/N 74004G01) Turn Signal Bulb 912-NA (E-Z-GO P/N 74005G01) Tail Light Bulb 2057 (E-Z-GO P/N 604311) Fig. 21 Replacement Parts Page 14 Owner's Guide

Section	Page
C_Model_Info-05Feb2010.pdf	3
E-Z-GO Division of TEXTRON Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.	3
These are the original instructions as defined by 2006/42/EC.	3
OWNER’S MANUAL AND SERVICE GUIDE	3
GASOLINE POWERED	3
FLEET GOLF CARS	3
RXV GOLF CAR	3
RXV FREEDOM™	3
RXV SHUTTLE 2 + 2	3
STARTING MODEL YEAR 2011	3
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.	4
BATTERY PROLONGED STORAGE	4
E_Operation_Service_Info1-28APR10.pdf	21
In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering service parts.	21
Fig. 1 Serial Number Location on Steering Column	21
Fig. 2 Serial Number on Front Frame	21
Fig. 3 Serial Number on Rear Frame	21
BEFORE INITIAL USE	22
.	22
Fig. 4 Initial Service Chart	22
CONTROLS AND INDICATORS	22
1. Key Switch	22
2. Fuel Gauge (optional)	22
3. Head Light Switch (optional)	22
4. Turn Signal Switch (optional)	22
5. Horn Button (optional)	22
6. Accelerator Pedal	22
7. Service Brake Pedal	22
8. Park Brake	22
Fig. 5 Operator Controls & Gauges	22
9. Hour Meter (optional)	22
10. Direction Selector	22
11. Choke	22
Fig. 6 Hour Meter	22
Key Switch	23
Direction Selector	23
Fig. 7 Direction Selector	23
Accelerator Pedal	23
Combination SERVICE Brake & Park Brake Pedal	23
Choke	23
Fig. 8 Choke	23
Fuel Gauge (IF SO EQUIPPED)	23
Low Oil Pressure Indicator (IF SO EQUIPPED)	23
Headlight Switch (IF SO EQUIPPED)	24
Turn Signal Switch (IF SO EQUIPPED)	24
Horn (IF SO EQUIPPED)	24
OPERATING THE VEHICLE	24
Run-In	24
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil becoming contaminated and/or being discharged into the engine compartment.	25
Fig. 9 Oil Dipstick and Cap	25
Fig. 10 Check Oil Level	25
Cold Starting	25
Starting and Driving	25
Starting Vehicle On A Hill	26
Coasting	26
Fuel	26
Fig. 11 Fueling	26
Battery	27
Starting a Vehicle with a Discharged Battery	27
Labels and Pictograms	27
Sun Top And Windshield	27
VEHICLE CLEANING AND CARE	27
Vehicle Cleaning	27
REPAIR	28
Lifting The Vehicle	28
Fig. 12 Chock Wheels	28
T	29
Fig. 13 Lifting the Vehicle	29
WHEELS AND TIRES	29
Tire Repair	29
Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel.	30
.	30
Wheel Installation	30
It is important to follow the ‘cross sequence’ pattern when installing lug nuts. This will assure even seating of the wheel against the hub.	30
Fig. 14 Wheel Installation	30
Light Bulb Replacement	30
Head Light Bulb Replacement	30
1. Turn the headlight bulb (3) clockwise and pull to remove.	30
2. Disconnect the accessory harness (5) from the light bulb.	30
Fig. 15 Head Light Bulb Replacement	31
3. Connect the accessory harness (5) to the light bulb (3).	31
4. Align the bulb with the opening in the back of the headlight assembly.	31
5. Turn the bulb (3) counter clockwise until it stops.	31
Turn signal Bulb Replacement	31
1. Remove the phillips head screw (7) and turn the retaining collar (8) to align with the turn signal bulb housing (9).	31
2. Grip the turn signal bulb housing (9) and pull backward to remove housing from the headlight assembly.	31
Fig. 16 Turn Signal Bulb Replacement	31
3. Remove the bulb from the housing and replace with a new one.	31
4. Push turn signal housing (9) into headlight assembly firmly, making sure that it is seated completely.	31
5. Turn the retaining collar (8) to secure the bulb housing and install the phillips head screw (7) to secure in place.	31
Tail Light/Brake Light Bulb Replacement	31
1. Remove the two phillips head screws (8) that secure the lens (9) to the tail light assembly.	31
2. Remove the light bulb.	31
3. Install the new light bulb.	31
4. Install the lens (9) and secure in place with the two phillips head screws. (8)	31
Fig. 17 Tail and Brake Light Bulb Replacement	31
TRANSPORTING VEHICLE	31
Towing	31
Neutral Lock	32
.	32
Fig. 18 Neutral Lock	32
Hauling	32
SERVICE AND MAINTENANCE	33
PERIODIC SERVICE SCHEDULE	33
P - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE	33
Fig. 19	33
CAPACITIES AND REPLACEMENT PARTS	35
Fig. 22 Torque Specifications and Bolt Grades	35
Tire Inspection	36
Rear Axle	36
Checking the Lubricant Level	36
Fig. 23 Add, Check and Drain Axle Lubricant	36
Checking the Oil Level	36
Fig. 24 Oil Dipstick & Cap	37
Fig. 25 Check Oil Level on Dipstick	37
When adding oil between oil changes, do not mix brands and viscosity grades of oil.	37
Changing the Oil	37
Fig. 26 Oil Viscosity Chart	37
Fig. 27 Cleaning Top of Engine	38
Fig. 28 Remove Oil Filter	38
Fig. 29 Inspect Oil Filter	38
Fig. 30 Oil Drain Plug	38
Fig. 31 Add Engine Oil	39
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil being discharged into the engine compartment.	39
AIR CLEANER INSPECTION and REPLACEMENT	39
The air cleaner unit on the vehicle is a dry unit. DO NOT use oil on the filter element or any part of the unit.	39
Fig. 32 Air Cleaner	39
Cleaning the Air Filter Element	39
Fig. 33 .Air Cleaner Assembly	39
A loose belt can cause audible vibration and squeal.	40
Fig. 34 Checking Belt Tension with Gauge	40
Fig. 35 Checking Belt Tension with Finger	40
Adjusting the Belt	40
Fig. 36 Adjusting the Belt Tension	40
COOLING SYSTEM CLEANING	40
Fig. 37 Cleaning Cooling System with Air	40
SPARK PLUG	41
Fig. 38 Gapping the Spark Plug	41
Cleaning the Battery	41
Fig. 39 Preparing Acid Neutralizing Solution	41
Battery Removal and Installation	41
Fig. 40 Battery Removal	42
.	42
Periodic Brake Performance Test (PBPT)	42
Fig. 41 Periodic Brake Performance Test	43
Over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle.	43
PROLONGED STORAGE	43
F Specification--gas-10Feb10.pdf	48
RXV GAS - FREEDOM VEHICLE SPECIFICATIONS	49
RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS	50
Fig. 42 Flee & Freedom Vehicle Dimensions	51
Fig. 42 Shuttle 2 + 2 Vehicle Dimensions	52

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Page 14

OPERATION AND SERVICE INFORMATION

Owner’s Guide

Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.

CAPACITIES AND REPLACEMENT PARTS

Steering Assembly - excessive play, loose or missing

hardware



Tie Rods - excessive play, bent rods, loose or missing

hardware



Rear Axle - fluid level, oil leakage, noise, loose or

missing hardware



Rear Axle - drain & replace fluid

Rear Suspension - shock oil leakage, worn bushings,

loose or missing hardware



Front Suspension - strut oil leakage, excessive play in

hubs or kingpins, worn bushings, loose or missing

hardware



Front Wheel Alignment - unusual tire wear

C&A

Fuel Level



Fuel System - leaks at tank, cap, system lines for

cracks/deterioration, filters, pump



Fuel Filter

Spark Plug

Throttle/Governor Linkage - operation & governed

speed



Air Filter Element - check & replace as necessary



Drive Belt - cracks, frayed, excessive wear



REMARKS

before each use

DAILY

WEEKLY

20 rnds/20 hrs

100 miles/160 kms

MONTHLY

60 rnds/60 hrs

300 miles/500 kms

QUARTERLY

125 rnds/125 hrs

600miles/1000 kms

SEMI-ANNUAL

250 rnds/250 hrs

1200miles/2000 kms

ANNUAL

5 YEARS

PAGE

Fig. 19

**Initial oil change after 8 hours of run time.

FLUID

QUANTITY

Fuel Tank

5.1 gal (19.3 liters) 87

Octane minimum

Engine Oil

1.25 L (1.3 qt.)

Rear Axle Lubricant Oil SAE 30

1.5 L. (51 oz.)

Fig. 20

Capacities

ITEM

PART NUMBER

Oil Filter

E-Z-GO P/N 607454

Air Filter

E-Z-GO P/N 28463G01

Spark Plug

NGK BPR2ES (E-Z-GO P/N 607462)

Starter/Gen. Belt

E-Z-GO P/N 606138

Clutch Belt

E-Z-GO P/N 606136

Fuse

ATC 10A (E-Z-GO P/N 35212G07)

Headlight Bulb

894 (E-Z-GO P/N 74004G01)

Turn Signal Bulb

912-NA (E-Z-GO P/N 74005G01)

Tail Light Bulb

2057 (E-Z-GO P/N 604311)

Fig. 21

Replacement Parts