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E-Z-GO RXV - Gas Owner Manual - Page 49

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GENERAL SPECIFICATIONS RXV GAS - FREEDOM VEHICLE SPECIFICATIONS BATTERY ENGINE Air Cleaner TRANSAXLE TRANSMISSION FUEL TANK BRAKES PARKING BRAKE FRONT SUSPENSION REAR SUSPENSION STEERING STEERING WHEEL SEATING SEATING CAPAPCITY TOTAL LOAD CAPACITY SPEED CHASSIS BODY STANDARD COLORS DASH PANEL TIRES TIRE PRESSURE* LIGHTS GROUND CLEARANCE WEIGHT OPERATING CONTROLS & INSTRUMENTATION NOISE VIBRATION, WBV VIBRATION, HAV One 12 Volt Maintenance Free 13 hp (9.7 kW) rated 24.5 cu. inch (401 cc), single cylinder, air cooled, overhead valve, pressure fed lubrication, cartridge type full flow oil filter, transistor type flywheel magneto Replaceable dry cartridge element 11.42:1 Helical geared with neutral lock & ground speed governor Automatic continuously variable transmission (CVT) 5.1 gallon (19 liter) tank, 36 lbs. (16 kg) fuel weight Dual rear wheel, self-adjusting mechanical drum brakes Automatic parking brake release with self-compensating system Coil springs over hydraulic shock absorbers Leaf springs with hydraulic shock absorbers Single reduction rack & pinion Dual handgrips, scorecard holder & pencil holder Foam cushion with vinyl cover and hip restraints/hand holds Operator & 1 passenger 800 lbs. (360 kg) including operator, passenger, accessories & cargo 19 mph (31 kph) in forward on flat ground Welded tubular steel, powder coated (DuraShield™) Flexible, Impact resistant, Injection Molded TPO (Thermoplastic Polyolefin) with Base Coat / Clear Coat Ivory & Forest Green Scuff resistant plastic with 4 drink holders & storage for balls & tees 18 x 8.5 - 8 (4 ply rated)** 18 - 22 psi (124 - 152 kPa)** HEAD LIGHTS, TAIL LIGHTS, BRAKE LIGHTS 3.3 inches (8 cm) at differential 697 lbs (747 kg) dry weight Removable key, 'deadman' accelerator control, direction selector, audible reverse warning Sound pressure; continued A-weighted equal to or less than 70 db(A) The highest RMS value of weighted acceleration is: less than 2.5 m/s2 The highest RMS value of weighted acceleration is: less than 2.5 m/s2 The uncertainty of mesurement is 0.98 m/s2 Measurement methods were applied per the ISO 2631 and ISO 5349 stan- dards under conditions of typical vehicle surfaces. ** DO NOT use low inflation pressure tires on any E-Z-GO vehicle. DO NOT use any tire which has a recommended inflation pressure less than the inflation pressure recommended in the Owner's Guide Owner's Guide Page 29

Section	Page
C_Model_Info-05Feb2010.pdf	3
E-Z-GO Division of TEXTRON Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.	3
These are the original instructions as defined by 2006/42/EC.	3
OWNER’S MANUAL AND SERVICE GUIDE	3
GASOLINE POWERED	3
FLEET GOLF CARS	3
RXV GOLF CAR	3
RXV FREEDOM™	3
RXV SHUTTLE 2 + 2	3
STARTING MODEL YEAR 2011	3
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.	4
BATTERY PROLONGED STORAGE	4
E_Operation_Service_Info1-28APR10.pdf	21
In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering service parts.	21
Fig. 1 Serial Number Location on Steering Column	21
Fig. 2 Serial Number on Front Frame	21
Fig. 3 Serial Number on Rear Frame	21
BEFORE INITIAL USE	22
.	22
Fig. 4 Initial Service Chart	22
CONTROLS AND INDICATORS	22
1. Key Switch	22
2. Fuel Gauge (optional)	22
3. Head Light Switch (optional)	22
4. Turn Signal Switch (optional)	22
5. Horn Button (optional)	22
6. Accelerator Pedal	22
7. Service Brake Pedal	22
8. Park Brake	22
Fig. 5 Operator Controls & Gauges	22
9. Hour Meter (optional)	22
10. Direction Selector	22
11. Choke	22
Fig. 6 Hour Meter	22
Key Switch	23
Direction Selector	23
Fig. 7 Direction Selector	23
Accelerator Pedal	23
Combination SERVICE Brake & Park Brake Pedal	23
Choke	23
Fig. 8 Choke	23
Fuel Gauge (IF SO EQUIPPED)	23
Low Oil Pressure Indicator (IF SO EQUIPPED)	23
Headlight Switch (IF SO EQUIPPED)	24
Turn Signal Switch (IF SO EQUIPPED)	24
Horn (IF SO EQUIPPED)	24
OPERATING THE VEHICLE	24
Run-In	24
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil becoming contaminated and/or being discharged into the engine compartment.	25
Fig. 9 Oil Dipstick and Cap	25
Fig. 10 Check Oil Level	25
Cold Starting	25
Starting and Driving	25
Starting Vehicle On A Hill	26
Coasting	26
Fuel	26
Fig. 11 Fueling	26
Battery	27
Starting a Vehicle with a Discharged Battery	27
Labels and Pictograms	27
Sun Top And Windshield	27
VEHICLE CLEANING AND CARE	27
Vehicle Cleaning	27
REPAIR	28
Lifting The Vehicle	28
Fig. 12 Chock Wheels	28
T	29
Fig. 13 Lifting the Vehicle	29
WHEELS AND TIRES	29
Tire Repair	29
Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel.	30
.	30
Wheel Installation	30
It is important to follow the ‘cross sequence’ pattern when installing lug nuts. This will assure even seating of the wheel against the hub.	30
Fig. 14 Wheel Installation	30
Light Bulb Replacement	30
Head Light Bulb Replacement	30
1. Turn the headlight bulb (3) clockwise and pull to remove.	30
2. Disconnect the accessory harness (5) from the light bulb.	30
Fig. 15 Head Light Bulb Replacement	31
3. Connect the accessory harness (5) to the light bulb (3).	31
4. Align the bulb with the opening in the back of the headlight assembly.	31
5. Turn the bulb (3) counter clockwise until it stops.	31
Turn signal Bulb Replacement	31
1. Remove the phillips head screw (7) and turn the retaining collar (8) to align with the turn signal bulb housing (9).	31
2. Grip the turn signal bulb housing (9) and pull backward to remove housing from the headlight assembly.	31
Fig. 16 Turn Signal Bulb Replacement	31
3. Remove the bulb from the housing and replace with a new one.	31
4. Push turn signal housing (9) into headlight assembly firmly, making sure that it is seated completely.	31
5. Turn the retaining collar (8) to secure the bulb housing and install the phillips head screw (7) to secure in place.	31
Tail Light/Brake Light Bulb Replacement	31
1. Remove the two phillips head screws (8) that secure the lens (9) to the tail light assembly.	31
2. Remove the light bulb.	31
3. Install the new light bulb.	31
4. Install the lens (9) and secure in place with the two phillips head screws. (8)	31
Fig. 17 Tail and Brake Light Bulb Replacement	31
TRANSPORTING VEHICLE	31
Towing	31
Neutral Lock	32
.	32
Fig. 18 Neutral Lock	32
Hauling	32
SERVICE AND MAINTENANCE	33
PERIODIC SERVICE SCHEDULE	33
P - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE	33
Fig. 19	33
CAPACITIES AND REPLACEMENT PARTS	35
Fig. 22 Torque Specifications and Bolt Grades	35
Tire Inspection	36
Rear Axle	36
Checking the Lubricant Level	36
Fig. 23 Add, Check and Drain Axle Lubricant	36
Checking the Oil Level	36
Fig. 24 Oil Dipstick & Cap	37
Fig. 25 Check Oil Level on Dipstick	37
When adding oil between oil changes, do not mix brands and viscosity grades of oil.	37
Changing the Oil	37
Fig. 26 Oil Viscosity Chart	37
Fig. 27 Cleaning Top of Engine	38
Fig. 28 Remove Oil Filter	38
Fig. 29 Inspect Oil Filter	38
Fig. 30 Oil Drain Plug	38
Fig. 31 Add Engine Oil	39
The oil dipstick and cap must be in place before operating the engine. Failure to install the dipstick and cap will result in oil being discharged into the engine compartment.	39
AIR CLEANER INSPECTION and REPLACEMENT	39
The air cleaner unit on the vehicle is a dry unit. DO NOT use oil on the filter element or any part of the unit.	39
Fig. 32 Air Cleaner	39
Cleaning the Air Filter Element	39
Fig. 33 .Air Cleaner Assembly	39
A loose belt can cause audible vibration and squeal.	40
Fig. 34 Checking Belt Tension with Gauge	40
Fig. 35 Checking Belt Tension with Finger	40
Adjusting the Belt	40
Fig. 36 Adjusting the Belt Tension	40
COOLING SYSTEM CLEANING	40
Fig. 37 Cleaning Cooling System with Air	40
SPARK PLUG	41
Fig. 38 Gapping the Spark Plug	41
Cleaning the Battery	41
Fig. 39 Preparing Acid Neutralizing Solution	41
Battery Removal and Installation	41
Fig. 40 Battery Removal	42
.	42
Periodic Brake Performance Test (PBPT)	42
Fig. 41 Periodic Brake Performance Test	43
Over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle.	43
PROLONGED STORAGE	43
F Specification--gas-10Feb10.pdf	48
RXV GAS - FREEDOM VEHICLE SPECIFICATIONS	49
RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS	50
Fig. 42 Flee & Freedom Vehicle Dimensions	51
Fig. 42 Shuttle 2 + 2 Vehicle Dimensions	52

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Page 29

Owner’s Guide

GENERAL SPECIFICATIONS

RXV GAS - FREEDOM VEHICLE SPECIFICATIONS

** DO NOT use low inflation pressure tires on any E-Z-GO vehicle. DO NOT use any tire which has a recommended infla-

tion pressure less than the inflation pressure recommended in the Owner’s Guide

BATTERY

One 12 Volt Maintenance Free

ENGINE

13 hp

(9.7 kW) rated 24.5 cu. inch (401 cc), single cylinder, air cooled, over-

head valve, pressure fed lubrication, cartridge type full flow oil filter, transis-

tor type flywheel magneto

Air Cleaner

Replaceable dry cartridge element

TRANSAXLE

11.42:1 Helical geared with neutral lock & ground speed governor

TRANSMISSION

Automatic continuously variable transmission (CVT)

FUEL TANK

5.1 gallon (19 liter) tank, 36 lbs. (16 kg) fuel weight

BRAKES

Dual rear wheel, self-adjusting mechanical drum brakes

PARKING BRAKE

Automatic parking brake release with self-compensating system

FRONT SUSPENSION

Coil springs over hydraulic shock absorbers

REAR SUSPENSION

Leaf springs with hydraulic shock absorbers

STEERING

Single reduction rack & pinion

STEERING WHEEL

Dual handgrips, scorecard holder & pencil holder

SEATING

Foam cushion with vinyl cover and hip restraints/hand holds

SEATING CAPAPCITY

Operator & 1 passenger

TOTAL LOAD CAPACITY

800 lbs. (360 kg) including operator, passenger, accessories & cargo

SPEED

19 mph (31 kph) in forward on flat ground

CHASSIS

Welded tubular steel, powder coated (DuraShield™)

BODY

Flexible, Impact resistant, Injection Molded TPO (Thermoplastic Polyolefin)

with Base Coat / Clear Coat

STANDARD COLORS

Ivory & Forest Green

DASH PANEL

Scuff resistant plastic with 4 drink holders & storage for balls & tees

TIRES

18 x 8.5 - 8 (4 ply rated)**

TIRE PRESSURE*

18 - 22 psi (124 - 152 kPa)**

LIGHTS

HEAD LIGHTS, TAIL LIGHTS, BRAKE LIGHTS

GROUND CLEARANCE

3.3 inches (8 cm) at differential

WEIGHT

697 lbs (747 kg) dry weight

OPERATING CONTROLS &

INSTRUMENTATION

Removable key, ’deadman’ accelerator control, direction selector, audible

reverse warning

NOISE

VIBRATION, WBV

VIBRATION, HAV

Sound pressure; continued A-weighted equal to or less than 70 db(A)

The highest RMS value of weighted acceleration is:

less than 2.5 m/s

The highest RMS value of weighted acceleration is: less than 2.5 m/s

The uncertainty of mesurement is 0.98 m/s

Measurement methods were applied per the ISO 2631 and ISO 5349 stan-

dards under conditions of typical vehicle surfaces.