Intermec PX4i Industrial/Serial Interface Kit Installation Instructions
Intermec PX4i Manual
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- Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 1
Installation Instructions Serial/Industrial Interface Kit (for EasyCoder PF2i, PF4i, PF4i Compact Industrial, PM4i, PX4i and PX6i) - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 2
Duratherm, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 3
Contents Contents 1 Introduction Description 2 Printer Firmware 2 Installation Kit 2 2 Physical Installation EasyCoder PF2/4i printers 4 EasyCoder PM4i printers 9 EasyCoder PX4/6i printers 15 3 Serial Interface RS-232 Non-isolated 20 RS-422 Isolated, Full duplex 22 RS-485 Isolated, - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 4
Contents iv Serial/Industrial Interface Kit Installation Instructions - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 5
1 Introduction This chapter describes the Serial/Industrial Interface Kit for EasyCoder PF2/4i-, PM4i-, and PX4/6i-series printers. Serial/Industrial Interface Kit Installation Instructions 1 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 6
, PM4i, PX4i, or PX6i printer. The installation instructions describes how to physically install the interface board in a printer and how to configure the two serial communication ports. This interface kit must only be physically installed by an authorized service technician. Intermec assumes - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 7
Installation This chapter describes how to physically install the Serial/Industrial Interface Kit in an EasyCoder PF2/4i-, PM4i-, or PX4/6i-series printer. Take precautions against electrostatic discharges, for example by wearing grounded bracelets. Serial/Industrial Interface Kit Installation - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 8
). Make sure that the printer is switched off and the power cord is disconnected before the part of the cover so you can disconnect the console cable from the CPU board. • Put the cover aside on a soft cloth or similar to avoid scratches. 4 Serial/Industrial Interface Kit Installation Instructions - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 9
4. • Attach the flat cable included in the kit to connector J62 (marked "EXP BOARD") on the CPU board (see page 7). Serial/Industrial Interface Kit Installation Instructions 5 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 10
Component side #T10 Torx screw Interface board #T10 Torx screw • Attach the interface board to the printer's rear plate using the two screws left over when you removed the original cover plate. • Using the board, see the next page. 6 Serial/Industrial Interface Kit Installation Instructions - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 11
Hexagonal spacer • The flat cable should run as illustrated below. $16#PBSE 4QBDFS FYJTUJOH $BCMF *OOFS*OUFSGBDF#PBSE 4DSFX FYJTUJOH Serial/Industrial Interface Kit Installation Instructions 7 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 12
compartment. Take care so the console cable runs above the ribbon motor (if any) and does not become entangled in the headlift mechanism. • Connect the communication cables to the connectors on the printer's rear plate. • Connect the power cord and switch on the power. • Enter the Setup Mode to - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 13
compartment contains wires and components with dangerous voltage (up to 380V). Make sure that the printer is switched off and the power cord is disconnected before the cover is removed. • Put the cover aside taking care to avoid scratches. Serial/Industrial Interface Kit Installation Instructions 9 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 14
included in the kit to connector J62 (marked "EXP BOARD") on the CPU board (see illustration on page 12). 10 Serial/Industrial Interface Kit Installation Instructions - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 15
. Component side #T10 Torx screw Interface board #T10 Torx screw • Attach the interface board to the printer's rear plate using the two screws left over when you removed the original cover plate. • Using the also see the next two pages. Serial/Industrial Interface Kit Installation Instructions 11 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 16
board, the flat cable should run as illustrated below. $16#PBSE 4QBDFS FYJTUJOH $BCMF *OOFS*OUFSGBDF#PBSE 4DSFX FYJTUJOH 12 Serial/Industrial Interface Kit Installation Instructions - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 17
and put back the cover over the electronics compartment. Take care so the console cable runs above the ribbon motor and does not become entangled in the headlift mechanism. • Connect the power cord and switch on the power. • Enter the Setup Mode to set the proper communication parameters for new - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 18
Installation Allowed interface combinations (Fingerprint v8.30 or later) supported by "uart2:" Industrial interface Industrial interface "uart2:" "uart3:" Example of EasyCoder PM4i with two serial/industrial interface boards. 14 Serial/Industrial Interface Kit Installation Instructions - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 19
- Physical Installation EasyCoder PX4i and PX6i Printers • Switch off the power and disconnect the power cord. • Disconnect all The electronics compartment contains high voltage components and wires. Do not open the electronics compartment before the printer is safely disconnected from Instructions 15 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 20
of one IEEE 1284 and one Serial/Industrial interface board. • Installation of one board: Attach the interface board in the innermost slot in the printer's rear plate using the two screws left over when you removed the original cover plate. Using the #T20 Torx screw you previously removed, attach - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 21
4QBDFS GSPNLJU 0VUFS*OUFSGBDF#PBSE 4DSFX FYJTUJOH • Put back the cover over the electronics compartment. • Connect the communication cables to the connectors on the printer's rear plate. Serial/Industrial Interface Kit Installation Instructions 17 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 22
- Physical Installation • Connect the power cord and switch on the power. • In case the interface board provides additional serial communication ports, enter the Setup Mode to set the proper communication parameters for these ports. Allowed interface combinations (Fingerprint v8.30 or later) Left - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 23
:" port and explains the configuration of the interface connector. When fitting driver circuit and straps before installing the interface board, make sure that the circuit is socket and are not bent. Take ample precautions to protect the board and circuits from electrostatic discharges. - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 24
F4 F5 R6 R17 R1 IC1 R7 IC5 IC9 R3 R2 C52 R11 R4 C30 P2 C54 C55 J1 20 Serial/Industrial Interface Kit Installation Instructions - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 25
to send Not used 5 GND 9 4 DSR RTS 8 CTS 3 7 RXD 2 TXD DTR 6 1 +5V (0.5 RS-232 socket as seen from the outside. Serial/Industrial Interface Kit Installation Instructions 21 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 26
Isolated, Full Duplex (reconfiguration required) Remove strap on J2 A Fit straps on J3 and J4 UARTB IC23 BA J6 F13 J10 R35 R30 circuit on IC11 Fit RS-422 circuit on IC12 The RS-422 circuit is available as a spare part, see the Spare Parts Catalog. 22 Serial/Industrial Interface Kit Installation - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 27
on J2:A which spoils the galvanical isolation +Transmit data +Receive data Ground -Receive data -Transmit data 5 9 GNDE 4 -TXD 8 -RXD 3 7 +RXD 2 6 +TXD 1 +5V (0.5 A) if GND strap fitted RS-422 socket as seen from the outside. Serial/Industrial Interface Kit Installation - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 28
required) Remove strap on J2 A Remove RS-232 circuit on IC11 Fit RS-485 driver circuit on IC13 Fit strap on J4 if end of cable (terminator) UARTB IC23 BA J6 Fit strap on J1 The RS-485 circuit is available as a spare part, see the Spare Parts Catalog. 24 Serial/Industrial Interface - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 29
) provided strap is fitted on J2:A which spoils the galvanical isolation Ground 7 - 8 -DATA 9 - 5 9 GNDE 4 -DATA 8 3 7 2 6 +DATA 1 +5V (0.5 A) if GND strap fitted RS-422 socket as seen from the outside. Note: The increased use of LAN networks has made the RS485 interface somewhat - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 30
Chapter 3 - Serial Interface 26 Serial/Industrial Interface Kit Installation Instructions - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 31
or circuits to be fitted or removed. All signals are available on a DB44pin socket and the various ports are controlled by the Intermec Fingerprint instructions PORTIN and PORTOUT ON/OFF (see Intermec Fingerprint v8.xx, Programmer's Reference Manual). Serial/Industrial Interface Kit Installation - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 32
status of the digital IN ports can be read using PORTIN functions. If a current is led through the optocoupler of the port, PORTIN returns the value -1 (true), else it returns the value 0 (false). Signal Description Min. Vin [High] Input Voltage High Fingerprint Ref. No. 101 (301) Fingerprint - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 33
on and off using PORTOUT ON/OFF statements. The status of the ports can be read using PORTIN functions Connector Configuration Pin Signal Description Fingerprint Ref. No. 20 Out1c Collector Out8e Emitter Opto Out Channel 8 The Fingerprint reference numbers inside the parentheses refer to - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 34
ports can be individually activated using PORTOUT ON/OFF statements. The status of the ports can be read by means of PORTIN functions. AC Load Breaking Capacity Signal I Psw AC Usw AC Description Current Switching power Switching voltage Max. 1A 100VA AC 100V AC Max DC Load Breaking Capacity - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 35
Ref. No. 201 (401) 202 (402) 203 (403) 204 (404) The Fingerprint reference numbers inside the parentheses refer to a second Serial/Industrial interface board. VCC REL no REL nc REL com Simplified schematics of a relay OUT port. Serial/Industrial Interface Kit Installation Instructions 31 - Intermec PX4i | Industrial/Serial Interface Kit Installation Instructions - Page 36
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Intermec Technologies Corporation Corporate Headquarters 6001 36th Avenue West Everett, WA 98203 tel 425.348.2600 fax 425.355.9551 www.intermec.com Serial/Industrial Interface Kit Installation Instructions *1-960591-01* *1-960591-01*
Installation
Instructions
Serial/Industrial
Interface Kit
(for EasyCoder PF2i,
PF4i, PF4i Compact
Industrial, PM4i, PX4i
and PX6i)