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Combining Perfect Binder PB-503

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4 4.13 Combining Perfect Binder PB-503 4.13 Combining Perfect Binder PB-503 The machine with Perfect Binder PB-503 installed automatically attaches a printed set with a cover to make a perfect-bound book, applying a dab of glue to the spine. If Saddle Stitcher SD-513 is combined, the following functions are available. - Cover Fore-edge Trim - If [ON] is selected, the machine trims the cover by the amount automatically estimated from the following formula, in the range from 5 mm to 40 mm in 0.1 mm increments. Trimming width = (Cover width) - (Body width e 2) - (Spine width) - If the estimated amount exceeds 10 mm, the machine will automatically trim the cover whether this function is activated or not. - Cover 2-Side Slit - This function is available when using Trimmer Unit TU-503 equipped in Saddle Stitcher SD-513. - Perform 2-side slitting on the head and the foot of cover loaded in a tray other than the cover tray of a perfect binder. 2-side slitting cannot be performed for body. - Slitting can be specified within the range from 8.0 mm to 26.0 mm in increments of 0.1 mm. - The difference of specified 2-side slitting between the head and the foot must be within 10.0 mm. - Crease - This function is available when using Creaser Unit CR-101 equipped in Saddle Stitcher SD-513. - Selecting [(3)Spine] will add 2 creases on the fold part of the spine. - Selecting [(4)Gutter] will add 2 creases on the gutter of the front cover and the back cover, making bound pages easier to flip. The crease side is fixed to [Back]. - Selecting [(3) Spine + (4) Gutter] will add 2 creases each on the back cover and the gutter. 4.13.1 Making Perfect-Bound Booklets dReference See the User's Guide supplied with this machine for details on how to normally use perfect-bound booklets. 1 On the Copy screen, specify the tray with body paper loaded, then press [Output Setting] and [Perfect Bind] in sequence. 4-68 The Perfect Bind Screen will be displayed. The heater of the perfect binder automatically starts warming up. The warmup takes approximately 20 minutes. NOTICE Perfect Binder PB-503 will not stop warming up even if [Default Set] is pressed on the Output Setting Screen or Reset is pressed on the Control panel. To stop using Perfect Binder PB-503, return to the Machine Screen, then press [OFF] of PB heater switch. When you stop using the perfect binder, be sure to turn off the heater so as to prevent the degradation of glue pellets. Saddle Stitcher SD-513

Section	Page
Table of contents	2
1 Introduction	7
1.1 Intended Use of this Machine	7
1.2 Users of this Machine	8
1.3 Objectives of this Manual	9
2 Preparation for Use	11
2.1 Machine Configuration	11
2.2 Warning Label and Caution Label	16
2.3 Optional Devices	20
2.4 Paper Information	21
2.4.1 Available Paper Weights	21
2.4.2 Exit Tray Capacity	22
2.4.3 Paper Size	26
2.5 Machine Screen	27
2.5.1 Screen with SD-513 installed	27
2.5.2 Setting Screen with SD-513 installed	28
3 Supplies and Disposals	31
3.1 Replenishing Staple Supply	31
3.1.1 Replenishing Staple Supply in Saddle Stitcher SD-513	31
3.2 Disposing Trimmings	33
3.2.1 Emptying Trim Scrap Box of Saddle Stitcher SD-513	33
3.2.2 Emptying Slit Scrap Box of Saddle Stitcher SD-513	35
4 Using Saddle Stitcher SD-513	39
4.1 Basic Functions of Saddle Stitcher SD-513	39
4.2 Additional Functions of Saddle Stitcher SD-513	42
4.2.1 Creaser Unit CR-101	42
4.2.2 Trimmer Unit TU-503	47
4.2.3 Combination of Creaser Unit CR-101 and Trimmer Unit TU-503	52
4.2.4 Folding Unit FD-504	56
4.2.5 Combination of Basic Functions and Additional Functions	58
4.3 Making Folded Booklets: Fold & Staple/Multi Half-Fold	59
4.3.1 Functional Overview	59
4.3.2 Settings on the Copy Screen	60
4.3.3 Settings in Printer Driver	63
4.4 Folding Copies in Three: Multi Tri-Fold	64
4.4.1 Functional Overview	64
4.4.2 Settings on the Copy Screen	65
4.4.3 Settings in Printer Driver	66
4.5 Adding Fold Lines (Creases) on Paper	67
4.5.1 Functional Overview	67
4.5.2 Settings on the Copy Screen	69
4.5.3 Settings in Printer Driver	72
4.6 Adding Fold Lines (Creases) for Fold & Stapled/Multi Half-Folded Cover	73
4.6.1 Functional Overview	73
4.6.2 Settings on the Copy Screen	74
4.6.3 Settings in Printer Driver	78
4.7 Adding Fold Lines (Creases) for Multi Tri-Folded Paper	79
4.7.1 Functional Overview	79
4.7.2 Settings on the Copy Screen	80
4.7.3 Settings in Printer Driver	81
4.8 Performing 2-Side Slitting	82
4.8.1 Functional Overview	82
4.8.2 Settings on the Copy Screen	83
4.8.3 Settings in Printer Driver	84
4.9 Performing 2-Side Slitting on Fold & Stapled/Multi Half-Folded Paper	85
4.9.1 Functional Overview	85
4.9.2 Settings on the Copy Screen	87
4.9.3 Settings in Printer Driver	92
4.10 Performing 2-Side Slitting on Multi Tri-Folded Paper	93
4.10.1 Functional Overview	93
4.10.2 Settings on the Copy Screen	94
4.10.3 Settings in Printer Driver	96
4.11 Forming Spine Corners on Fold & Stapled Sets	97
4.11.1 Functional Overview	97
4.11.2 Settings on the Copy Screen	98
4.11.3 Settings in Printer Driver	101
4.12 Manually Using Folding Unit FD-503 or Saddle Stitcher SD-513	102
4.13 Combining Perfect Binder PB-503	105
4.13.1 Making Perfect-Bound Booklets	105
4.14 Functions of Printer Driver	110
4.14.1 PS Plug-in driver (Windows/Mac OS X)	110
4.14.2 PPD driver (Windows)	117
4.14.3 PPD Driver (Mac OS X)	119
4.14.4 PCL driver (Windows)	121
4.15 Job Operations	128
4.15.1 Operating Prior Print	128
4.15.2 Printing a Sample during Output and Checking it: Sample Print	128
5 Various Settings and Adjustment	131
5.1 Tray Setting	131
5.1.1 PI-PFU Tray Setting (bizhub PRESS 1250/1250P/1052)	131
5.1.2 Tray Setting for PI Trays: Post Inserter of Folding Unit FD-503	138
5.2 [Saddle Stitcher Adjustment] - [Staple Center Adjustment]	145
5.2.1 Center Position of 2 Position Staples	145
5.2.2 Center Position of Front 2 Positions of 4 Position Staple	146
5.2.3 Center Position of Rear 2 Positions of 4 Position Staple	148
5.3 [Saddle Stitcher Adjustment] - [Staple Paper Width Adj.]	150
5.4 [Saddle Stitcher Adjustment] - [Staple Pitch Adjustment]	152
5.4.1 Staple Pitch of 2 Position Staple	152
5.4.2 Staple Pitch of Front 2 Positions of 4 Position Staple	153
5.4.3 Staple Pitch of Rear 2 Positions of 4 Position Staple	155
5.5 [Saddle Stitcher Adjustment] - [Tri-Fold Position Adj.]	157
5.6 [Saddle Stitcher Adjustment] - [Fold Skew Adjustment]	159
5.7 [Saddle Stitcher Adjustment] - [Half-Fold Position Adjustment]	161
5.8 [Saddle Stitcher Adjustment] - [Fold Paper Width Adjustment]	163
5.9 [Saddle Stitcher Adjustment] - [Fore-edge Trimming Adjustment]	165
5.10 [Saddle Stitcher Adjustment] - [Parallel Trimming Adjustment]	167
5.11 [Saddle Stitcher Adjustment] - [2-Side Slitting Adjustment]	169
5.12 [Saddle Stitcher Adjustment] - [Crease Position Adjustment]	171
5.12.1 Half-Fold Crease Position	171
5.12.2 Tri-Fold Crease Position	173
5.12.3 Perfect Bind Cover Crease Position	175
5.13 [Saddle Stitcher Adjustment] - [Flattening a Fold (Strength)]	177
5.14 [Saddle Stitcher Adjustment] - [Flattening a Fold (Frequency)]	178
5.15 [Saddle Stitcher Adjustment] - [Staple Offset Adjustment]	179
5.16 [Saddle Stitcher Adjustment] - [Staple Tip Adjustment]	180
5.17 [Saddle Stitcher Adjustment] - [2-Side Slitting Finishing Adj.]	181
5.18 [Saddle Stitcher Adjustment] - [Trimmer Receiver Adjustment]	182
5.18.1 Count Select for Move	182
5.18.2 Moving Pitch Select	183
5.18.3 Forcibly Move	184
6 Troubleshooting	187
6.1 If [Mishandled paper] Message Is Displayed	187
6.1.1 Precautions for Removing Mishandled Paper from Saddle Stitcher SD-513	187
6.2 Troubleshooting Tips	188
7 Cleaning	191
7.1 Cleaning the conveyance belt of the bundle exit tray	191
8 Appendix	195
8.1 Typical Specifications	195
8.1.1 Saddle Stitcher SD-513	195
8.1.2 Creaser Unit CR-101 (equipped in Saddle Stitcher SD-513)	197
8.1.3 Trimmer Unit TU-503 (equipped in Saddle Stitcher SD-513)	198

Match case Limit results 1 per page

4-68

Saddle Stitcher SD-513

Combining Perfect Binder PB-503

4.13

Combining Perfect Binder PB-503

The machine with

Perfect Binder PB-503

installed automatically attaches a printed set with a cover to make

a perfect-bound book, applying a dab of glue to the spine.

Saddle Stitcher SD-513

is combined, the following functions are available.

Cover Fore-edge Trim

If [ON] is selected, the machine trims the cover by the amount automatically estimated from the follow-

ing formula, in the range from 5 mm to 40 mm in 0.1 mm increments.

Trimming width = (Cover width) - (Body width

2) - (Spine width)

If the estimated amount exceeds 10 mm, the machine will automatically trim the cover whether this

function is activated or not.

Cover 2-Side Slit

This function is available when using

Trimmer Unit TU-503

equipped in

Saddle Stitcher SD-513

Perform 2-side slitting on the head and the foot of cover loaded in a tray other than the cover tray of a

perfect binder. 2-side slitting cannot be performed for body.

Slitting can be specified within the range from 8.0 mm to 26.0 mm in increments of 0.1 mm.

The difference of specified 2-side slitting between the head and the foot must be within 10.0 mm.

Crease

This function is available when using

Creaser Unit CR-101

equipped in

Saddle Stitcher SD-513

Selecting [(3)Spine] will add 2 creases on the fold part of the spine.

Selecting [(4)Gutter] will add 2 creases on the gutter of the front cover and the back cover, making

bound pages easier to flip. The crease side is fixed to [Back].

Selecting [(3) Spine + (4) Gutter] will add 2 creases each on the back cover and the gutter.

4.13.1

Making Perfect-Bound Booklets

Reference

See the User's Guide supplied with this machine for details on how to normally use perfect-bound booklets.

On the Copy screen, specify the tray with body paper loaded, then press [Output Setting] and [Perfect

Bind] in sequence.

The Perfect Bind Screen will be displayed.

The heater of the perfect binder automatically starts warming up. The warmup takes approximately 20

minutes.

NOTICE

Perfect Binder PB-503

will not stop warming up even if [Default Set] is pressed on the Output Setting

Screen or

Reset

is pressed on the

Control panel

To stop using

Perfect Binder PB-503

, return to the Machine Screen, then press [OFF] of PB heater

switch. When you stop using the perfect binder, be sure to turn off the heater so as to prevent the deg-

radation of glue pellets.