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JETVARNISH 3D One Safety Instructions

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JETVARNISH 3D One 3.10 JETVARNISH 3D One Safety Instructions General operating rules Rules related to presence of UV system UV radiation For safety reasons, always disconnect power connectors prior to performing any maintenance or repair operation. Any person authorized to intervene shall be called for any important setting or repair operations, especially for electrical repair purposes. Handling UV varnish and cleaning agent require the following rules to be complied with in order to prevent any risks to health: Refer to MSDS - Material Safety Datasheet: Steps 2 - 7 - 8 - 15, delivered together with the consumables. The use of UV systems may entail a few risks. These risks are eliminated when these systems are used under normal circumstances. The risks to humans when using UV systems are the following: • Skin and eye exposure to UV radiation. • Contact between skin, eyes and UV varnish. • As regards the environment, two elements have to be taken into account: UV varnish and UV LED. Exposure to UV radiation causes skin and eye injury. High doses cause sunburns. As eyes are the most sensitive to UV radiation, it is recommended to not directly look at a UV LED. The symptoms are actinic conjunctivitis and snow blindness. Although such disorders may be very painful, they disappear without leaving permanent damage. A good UV system features a device which masks direct radiation of the lamp or reflectors through protective plates and narrow beam. UV varnishes and cleaning agent Waste treatment Fire extinguisher Tips and tricks Legislation UV varnish and the cleaning agent bearing a safety sign which warns that eye and skin irritation may occur upon any contact. Residues of UV varnish are chemical residues which shall therefore be transformed by a specialized company. Do not discharge into drains or watercourses Waste and packaging waste must be treated in accordance with federal, state and local environmental regulations. As any machine using elements heating up to more than 70°C, the JETVARNISH 3D ONE shall have a fire extinguisher nearby - adapted Class E (Electrical) fire-extinguisher (CO2 or Powder). "Post curing" (that could be termed delayed drying) is a well-known phenomenon in UV printing processes. It is recognized that, regardless of the power of the UV LED used for drying, the polymerization reaction is not complete. It is therefore better to wait for 24 hours prior to performing any finishing (cutting or scoring) or lamination operation. As regards glossy varnishes, it is also better to wait for 24 hours before delivery in order to prevent any fingerprints during handling. Industrial safety legislation concerning control of hazardous materials makes the user fully responsible for safety during use and application of inks; this includes by-product treatment and waste disposal. The ink supplier's responsibility consists in transmitting Material Safety Data Sheet (MSDS) relating to products or groups of products; the latter contains information in condensed form. User Manual - 20 -

Section	Page
1 Revision History	6
1.1 JETVARNISH 3D One Generations	7
1.2 Serial Number Identification	7
2 Conventions and remarks about this document	8
2.1 Conventions	8
2.2 Symbols used in this manual	9
2.3 Colors used in the CAD/CAM drawings	9
3 Security and Safety Rules	10
3.1 Safety and important warning items	10
3.2 Outline	10
3.3 Important notices	10
3.4 Security signs affixed on the equipment	11
3.4.1 Descriptions for safety and important warning items	11
3.5 Emergency stop button locations	13
3.6 Safety & warning label locations – Operator Side [O.S]	14
3.7 Safety & warning label locations – Maintenance Side [M.S]	16
3.8 Safety & warning label locations – Top view	17
3.9 Beacon	18
3.10 JETVARNISH 3D One Safety Instructions	20
3.11 LED Flashlights used nearby the UV Printheads	22
4 JETVARNISH 3D One Specifications and Configurations	23
4.1 Machine specifications	23
4.2 Production speeds	25
4.3 Machine configurations	27
4.4 Working Conditions	30
4.4.1 Installation	30
4.4.2 Electrical Tension	30
4.4.3 Temperature & Humidity	30
4.4.4 Sun	30
4.4.5 Workplace	30
4.4.6 Storage	30
4.4.7 Precautions when handling varnish	31
4.4.8 Precautions against the UV rays	31
4.4.9 Internet Access	32
4.4.10 Prohibition of the Use of Expired Consumable	32
4.4.11 Fire protection	32
4.4.12 Running the machine	32
4.4.13 JETVARNISH 3D ONE varnish	33
4.4.14 Noise emissions	33
4.4.15 Risk of sliding. stumbling of fall	33
5 Overall Descriptions	34
5.1 The Paper Feeder module	35
5.1.1 Paper Feeder	35
5.1.2 Monitor	35
5.1.3 The Pilot	36
5.1.4 The Performance Workstation	36
5.1.5 VDP camera option	36
5.2 The Printer module	37
5.2.1 Inkjet cabinet	37
5.2.2 Dryer cabinet	37
5.2.3 AIS SmartScanner	37
5.2.4 Lighting option	38
5.2.5 Paper Exit tray	38
5.3 Automatic PDF converter (option)	38
5.4 Digital hot foiling – iFOIL One module (option)	40
5.5 Corona Treatment – CTS S module (option)	41
6 Functional descriptions	42
6.1 The Paper Feeder Type 1	42
6.1.1 Specifications	44
6.1.2 Description of main components	45
6.1.2.1 Global views	45
6.1.2.2 Paper Feeder main components	46
6.1.3 Operating instructions	53
6.1.3.1 Loading a new paper pile	53
6.1.4 Paper Feeder settings through the JVTi interface	56
6.1.4.1 Feeder tab	56
6.2 The Paper Feeder Type 2	58
6.2.1 Description of main components	59
6.2.1.1 Global views	59
6.2.1.2 Paper Feeder main components	61
6.2.1.3 Feeding principle	63
6.2.2 Paper Feeder specifications	64
6.2.3 Paper adjustment components	65
6.2.4 Mouse, keyboard and operator panel buttons	67
6.2.5 Paper Feeder Control panel	68
6.2.6 The USB port	71
6.2.7 Operating instructions	71
6.2.8 Paper Feeder settings through the JVTi interface	76
6.2.8.1 The Feeder tab	76
6.2.8.2 Usual and most common settings	78
6.2.8.3 Paper Jam	80
6.3 The Paper Exit Tray Type 1	83
6.3.1 Paper Exit Tray main components	84
6.3.2 Paper Exit Tray/Stacker settings through the JVTi interface	89
6.4 The Paper Exit Tray Type 2 & 2.1	90
6.4.1 Paper Exit Tray main components	91
6.4.2 Paper Exit Tray/Stacker settings through the JVTi interface	94
6.4.3 Paper Exit Tray main components	97
7 MGI software & graphical user interfaces	102
7.1 Advices about your Cyber Security	102
7.2 MGI Software Suite	103
7.3 JVTI – Graphical User Interface	104
7.3.1 STARTING UP THE JVTi	104
7.3.2 LOGON STRUCTURE	105
7.4 The Pilot – Graphical touch screen interface	108
7.4.1 How to access it	108
7.4.2 Pilot Main screen or Home screen	110
7.4.2.2 Symbolic varnish circuit diagram	111
7.4.2.3 System Information screen	112
7.4.2.4 Machine parameter screen	113
7.4.2.5 Printheads maintenance screen	114
7.4.2.6 Disable/Enable buzzer	115
7.4.2.7 Technical menu	115
7.4.2.8 Consumables life	116
8 Installing the Consumables	122
8.1 Installation of the containers	122
[1] Varnish container	122
[2] Waste container	122
[3] Cleaning agent container (flush)	122
1.1.1 Cleaning agent container	123
8.1.2 Waste container	124
8.1.3 Varnish container	125
1. Varnish container	126
2. Waste container	126
3. Cleaning agent container (flush)	126
9 Varnish container	128
9.1 Intake pipe settings	129
9.1.1 Angle setting	129
10 Varnish registration procedure	131
10.1 Purpose of the registration	131
10.2 Varnish Registration Procedure	133
11 Starting up & shutting down procedures	136
11.1 Procedure details	136
11.2 Starting up	137
11.3 Shutting down	140
11.3.1 Closing the JVTi	140
11.3.2 Print head Cleaning	141
[1] Start the cleaning	141
[2] Switch off the ON/OFF 24V ② and press on the emergency button ①	142
[3] Shutdown the computer once you have finished, to close everything on it	142
[4] Wait for the machine extinction	143
12 How to run a production	144
12.1 Printable areas and Q-Zone	144
12.2 How to use the JVTi	145
12.2.1 Main menu	145
12.3 Standard conditions	149
12.4 Print menu	151
12.4.1 Position tab	153
12.4.2 Quality Tab	155
12.4.3 The dithering function in details	157
12.4.4 How to activate the Dithering function?	161
12.4.5 Machine settings	162
12.4.5.1 Summary of settings	162
12.4.5.2 Overview tab	163
12.4.5.3 Feeder tab	164
12.4.5.4 Printer tab	164
12.4.5.5 Curing tab	166
12.4.6 Monitoring screen	167
12.4.7 Machine start button	168
12.5 Printing summary	169
12.5.1 Summary window	169
12.6 History	169
12.7 Supervision menu	173
1.1.1 Bar chart	174
12.7.1 Pie chart	175
12.7.2 Excel export	176
12.8 Settings menu	177
12.8.1 General settings tab	177
12.8.2 VDP settings	178
12.8.3 AIS settings tab	179
12.8.4 PF settings tab	180
12.8.5 About/information tab	181
12.9 Cost Calculator	182
12.10 The MGI Spot Varnish Editor	185
12.11 Remote access	190
12.12 Automatic cleaning of the print heads	191
[1]	191
Print heads selectionYou can select the entire print head by clicking on the / icon. You can also select or deselect individually / a print head by clicking on its icon.	191
[2]	191
Cleaning maintenance selection	191
[3]	194
Depressurization displayThe actual and standard value of depressurization into the Air/Varnish circuit.//	194
[4]	194
Starting and Stopping button//	194
[5]	194
Close icon/	194
13 The Pilot interface	195
13.1 Pilot Error Screens	195
13.1.1 Graphical conventions	195
13.1.2 Errors from E533 to E563	195
13.1.3 Errors from E564 to E575	196
13.1.4 Errors from E578 to E581	197
14 MGI AIS SmartScanner System	198
15 Linear or coaxial lighting?	199
15.1 Linear lighting	199
15.2 Coaxial lighting	200
16 Working method with the JETVARNISH 3D ONE	202
17 Wettability & dyne level	208
17.1 What is the “dyne level”?	208
17.2 Dyne level (wettability)	208
17.3 Dyne pen results	209
18 Periodical Maintenance	210
18.1 Operator cleaning table	210
18.2 Cleaning the print heads	211
18.3 JETvarnish containers & possible error	213
18.4 Printing belt cleaning	215
18.5 Cleaning of the top cell reflectors	216
[1] Printing belt	216
[2] Reflector	216
19 Troubleshooting	218
19.1 Error codes	218
19.2 Abnormal images or Communication error troubleshooting	222
19.3 Other error messages	226
19.4 Jam procedure	227
19.4.1 Jam detection principle	227
19.4.2 How to remove jam substrate	229
19.5 Emergency stop procedure	230
19.6 Power failure procedure	232
19.7 File troubleshooting	233
19.7.1 Image size	233
19.7.2 Colors	233
19.7.3 Bits per pixels	233
19.7.4 Resolution	233
19.8 Varnish image troubleshooting	234
19.8.1 Problem 1 - Varnish spreads on the print. which renders the text and designs excessively bold	234
19.8.1.1 Explanation	234
19.8.1.2 Solution	234
19.8.2 Problem 2 - Lines or bumps appear on the print	235
19.8.2.1 Explanation	235
19.8.2.2 Solution	235
19.8.3 Problem 3 - Dots appear in varnish	235
19.8.3.1 Explanation	235
19.8.3.2 Solution	235
19.8.4 Problem 4 - Lines are present on the print page at a given position	236
19.8.4.1 Explanation	236
19.8.4.2 Solution	236
19.8.5 Problem 5 - More and more lines are present on the print	237
19.8.5.1 Explanation	237
19.8.5.2 Solution	237
19.8.6 Problem 6 - Varnish \	237
19.8.6.1 Explanation	237
19.8.6.2 Solution	237
19.8.7 Problem 5 - Varnish \	238
19.8.7.1 Explanation	238
19.8.7.2 Solution	238
19.9 Too dark or too light image – metallized substrate	239
20 Glossary	240
21 Appendix	243
21.1 EC Declaration of Conformity – JETVARNISH 3D One	243
21.2 EC Declaration of Conformity – Universal Feeder	244

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JETVARNISH 3D One

User Manual

- 20 -

3.10 JETVARNISH 3D One Safety Instructions

General operating rules

For safety reasons, always disconnect power connectors prior to performing

any maintenance or repair operation. Any person authorized to intervene

shall be called for any important setting or repair operations, especially for

electrical repair purposes.

Handling UV varnish and cleaning agent require the following rules to be

complied with in order to prevent any risks to health: Refer to MSDS –

Material Safety Datasheet: Steps 2 - 7 - 8 - 15, delivered together with the

consumables.

Rules related to presence of

UV system

The use of UV systems may entail a few risks. These risks are eliminated

when these systems are used under normal circumstances. The risks to

humans when using UV systems are the following:

•

Skin and eye exposure to UV radiation.

•

Contact between skin, eyes and UV varnish.

•

As regards the environment, two elements have to be taken into account:

UV varnish and UV LED.

UV radiation

Exposure to UV radiation causes skin and eye injury. High doses cause

sunburns. As eyes are the most sensitive to UV radiation, it is recommended

to not directly look at a UV LED. The symptoms are actinic conjunctivitis and

snow blindness. Although such disorders may be very painful, they

disappear without leaving permanent damage. A good UV system features a

device which masks direct radiation of the lamp or reflectors through

protective plates and narrow beam.

UV varnishes and cleaning

agent

UV varnish and the cleaning agent bearing a safety sign which warns that

eye and skin irritation may occur upon any contact.

Waste treatment

Residues of UV varnish are chemical residues which shall therefore be

transformed by a specialized company. Do not discharge into drains or

watercourses

Waste and packaging waste must be treated in accordance with federal,

state and local environmental regulations.

Fire extinguisher

As any machine using elements heating up to more than 70°C, the

JETVARNISH 3D ONE shall have a fire extinguisher nearby - adapted Class

E (Electrical) fire-extinguisher (CO

or Powder).

Tips and tricks

"Post curing" (that could be termed delayed drying) is a well-known

phenomenon in UV printing processes. It is recognized that, regardless of

the power of the UV LED used for drying, the polymerization reaction is not

complete. It is therefore better to wait for 24 hours prior to performing any

finishing (cutting or scoring) or lamination operation. As regards glossy

varnishes, it is also better to wait for 24 hours before delivery in order to

prevent any fingerprints during handling.

Legislation

Industrial safety legislation concerning control of hazardous materials makes

the user fully responsible for safety during use and application of inks; this

includes by-product treatment and waste disposal. The ink supplier's

responsibility consists in transmitting Material Safety Data Sheet (MSDS)

relating to products or groups of products; the latter contains information in

condensed form.