Konica Minolta bizhub PRESS 1250 Watkiss PowerSquare Sheet Feeder User Manual
Konica Minolta bizhub PRESS 1250 Manual
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- Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 1
OPERATOR MANUAL Initial issue : 05/11 Latest revision : 06/2013 9.134.230 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 2
Operator Manual Initial issue: 05/11 Page 9 - 2 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 3
Pile Handles 18 5.3 Use of START/STOP Buttons 18 5.4 Drawer Loading 19 5.5 High Pile Manual Loading Tray 20 5.6 High Pile Loading with Cart (Optional 21 5.7 Lift Frame Guide Adjustment 23 5.8 Feed Head Baffle Adjustment 25 5.9 Jam Clearance 26 5.9.1 For Input Conveyor 26 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 4
Key 92 10.3.5 Flushing Accounting Files 94 10.3.6 Apply New Setup 95 10.4 Troubleshooting 96 10.4.1 Troubleshooting the Base 96 10.4.2 Troubleshooting the Handheld Scanner 96 11. Preventive Maintenance 99 Operator Manual Initial issue: 05/11 Page 9 - 4 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 5
12. Environmental Compliance 100 12.1 Product Recycling and Disposal 100 Operator Manual Initial issue: 05/11 Page 9 - 5 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 6
1.1 Foreword 1. INTRODUCTION Thank you for choosing a c.p. bourg product. This manual is a guide to operate the Powersquare Sheet Feeder. Please follow carefully the instructions and you will enjoy years of excellent work with your system. If you have any difficulty using your equipment, please - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 7
indicates a high risk of injury to your fingers if they get stuck between the wheel-work and the chain. CAUTION ELECTRICAL HAZARD AUTHORIZED SERVICE PERSONNEL ONLY 9199681 Yellow background, caution. This label is located near the main power supply. It indicates that this power supply cabinet may - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 8
1.3 Warning pictograms location CAUTION ELECTRICAL HAZARD AUTHORIZED SERVICE PERSONNEL ONLY CAUTION EAPLEUERTCHSTOORNRINCIZEAELLDOHSNAELZRYAVRICDE CAUTION EAPLEUERTCHSTOORNRINCIZEAELLDOHSNAELZRYAVRICDE Operator Manual Initial issue: 05/11 Page 9 - 8 Latest revision: 03/13 CAUTION ELECTRICAL - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 9
-Pass function and so the cover insertion mode are not available. Therefore some screens will be different. FUNCTIONS DISPLAY ONLY FOR PSF ONLINE CONFIGURATION Operator Manual Initial issue: 05/11 Page 9 - 9 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 10
is only enabled with the optional Bourg JDF Kit. Solution Workflow Diagram FreeFlow Web Services 1 FreeFlow Process Manager 2 JDF instructions and PDF file via JMF PDF File via Hot Folder Imposed PDF is submitted via IPP FFPS returns Job ID Free Flow Core OnDemand Digital 3 Ultimate Bindery - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 11
2. MACHINE DESCRIPTION 2.1 General Description Buttons START/STOP Drawer (Tray) High Pile Door Paper output Input Conveyor Door Operator Manual Initial issue: 05/11 Page 9 - 11 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 12
). -- 6,5 A at 230 Vac input voltage. -- 10,5A at 120 Vac input voltage. -- 160 W -- 546 BTU/H - 200 VA. -- 760 W -- 2580 BTU/H - 1029 VA. -- 75 dB. Operator Manual Initial issue: 05/11 Page 9 - 12 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 13
pile height : 500 mm (19.7"). - Miss/Double detection : Standard. - End of set detection OMR : Standard. - Bar Code reader : Optional (from 1 to 4 Bar Code readers). Operator Manual Initial issue: 05/11 Page 9 - 13 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 14
(20.5"&26") - Canon Digimaster (B&W) / Digisource HP INDIGO: - PRESS 7600 CART - PALLET OCE: - Varioprint 6000 Series (6250 - 6320 - 6200 - 6160,...) 4000 Series (4120 - 4110, ...) KONICA MINOLTA BIZHUB PRESS Operator Manual Initial issue: 05/11 Page 9 - 14 Latest revision: 03 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 15
Mode or OMR LE (sheets/h) 10860 8640 6700 6350 Center OMR Mode (sheets/h) 10000 8640 6700 6350 PSF PRODUCTIVITY (BOOKLETS/H) Manual Mode or OMR LE OMR Center Format Numbers of sheets 3 6 A3 (420mm) 10 15 22 50 3 6 A4 SEF (297mm) 10 15 22 50 3 6 A4 LEF ( - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 16
4. PAPER PROCESS DESCRIPTION Paper path schematic view. Operator Manual Initial issue: 05/11 Page 9 - 16 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 17
5. USE OF PSF 5.1 Power ON/OFF the PSF Bourg Box A 1) Open the conveyor door. 2) Switch ON/OFF the PSF using the Main switch (A). The button is highlighted when the machine is ON. 3) Close the conveyor door. Operator Manual Initial issue: 05/11 Page 9 - 17 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 18
black button (STOP) to stop the feeding. While feeding, press High Pile or Drawer button to make a PAUSE. Press again the green button (START) to restart the feeding. Press the black button (STOP) to stop the pause and the feeding. Operator Manual Initial issue: 05/11 Page 9 - 18 Latest revision - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 19
the tray is up. 6) Close the Drawer. Note: Install the Magnetic Stops (1) on the paper guides when using paper format from 4.73" (120 mm) to 7" (177,8 mm) in the crosstrack less than 260 mm). Operator Manual Initial issue: 05/11 Page 9 - 19 Latest revision: 03/13 Crosstrack Intrack - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 20
to inform operator that the moving of the movable stop (M) is over. 6) Manually move the paper pile against the fixed stop (F) and the movable stop (M). 7) Close the door. 8) Press the button on the door handle (D). The support raises and the High Pile paper stops go in position according to the - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 21
that the moving of the movable stop (M) is over. 7) Manually move the paper pile against the fixed stop (F) and the movable default blower level can also be adjusted in the "Preference Menu" see chapter "7.6 PSF Preference Menu", page 48. 9) Press the button on the door handle (D). The support - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 22
To clamp stack 1 2 3 To release stack 1 2 3 Operator Manual Initial issue: 05/11 Page 9 - 22 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 23
5.7 Lift frame guide adjustment 26" Movable guide position 13 2 4 Choose the adjustment of the movable guide corresponding to the cart name as described in the table on next page Operator Manual Initial issue: 05/11 Page 9 - 23 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 24
HP INDIGO PALLET OCE VARIOPRINT 6xxx 3 NOT USED XEROX IGEN 150 (26") XEROX COLORPRESS XEROX PRODUCTION MEDIA CART 4 1 2 XEROX DOCUCOLOR KODAK NEXPRESS SX DIGITAL COLOR PRESS (20.5"&26") KONICA MINOLTA BIZHUB PRESS Operator Manual Initial issue: 05/11 Page 9 - 24 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 25
" when using light paper, curled paper, CD format paper... Upper the baffle When using very heavy paper (>= 350 gsm) 1 Paper should ideally remain flat. 2 Operator Manual Initial issue: 05/11 Page 9 - 25 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 26
5.9 Jam clearance 5.9.1 For Input Conveyor : To open baffles, pull the handle (1, 2, 3 or 4) and open the baffle. 1 3 2 4 1 3 2 4 1 2 3 4 Operator Manual Initial issue: 05/11 Page 9 - 26 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 27
5.9.2 For By-Pass Conveyor : Note: Only for PSF online configuration Open the Drawer and use to knurled knob (5) to dejam the By-Pass Conveyor. Open also the conveyor door (6) to turn easily the knurled knob. 6 5 Operator Manual Initial issue: 05/11 Page 9 - 27 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 28
stop (A) should be removed in order to proceed sheets longer than 600 mm ( 23.6 inch). Keep the magnetic stop in a safe place. Format indicator A Operator Manual Initial issue: 05/11 Page 9 - 28 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 29
User Interface is a touch screen. Select your choice by pressing on the screen with your finger. The User Interface is batteries according to the manufacturer's instructions. See Section Adjustment/ Replacement of Service Manual for battery replacement. Operator Manual Initial issue: 05/11 Page - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 30
4) Select the paper weight (in gsm). 5) Select "Apply to High Pile" to copy the paper format of the Drawer to the High Pile station. Operator Manual Initial issue: 05/11 Page 9 - 30 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 31
Max 6 subsets). - Second (subset 2) : 10 sheets (manual mode) from the High Pile station. 7 4 5 2 1 3 6 In the PSF tab 1) Job preview : This area gives a preview of the current job. In this example, there are 2 subsets in the current job. 2) Subset selection : Press the button to select the - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 32
7.2.1 PSF Feeding mode The PSF has 5 modes of feeding : - "MANUAL" mode. - "OMR" Mode. - "OMR + MANUAL" Mode. - "BARCODE" Mode. - "COVER INSERTION" Mode (only for online configuration). 7.2.1.1 "MANUAL" Mode In the manual mode, the PSF will count the number of sheets to feed. If activated, - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 33
last one. The lack of mark gives the end of the subset feeding sequence. See OMR specifications in "OMR" chapter. "9. OMR Specifications", page 77 Operator Manual Initial issue: 05/11 Page 9 - 33 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 34
7.2.1.3 "OMR + MANUAL" Mode In this mode, the PSF count the number of sheets to feed and check if the OMR mark is on the last sheet fed. PSF Paper specification menu Operator Manual Initial issue: 05/11 Page 9 - 34 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 35
7.2.1.4 "BARCODE" Mode With the barcode mode, the sequence of feeding is given by the barcode. See BARCODE specifications in "BARCODE" chapter. "8. Barcode", page 56 Operator Manual Initial issue: 05/11 Page 9 - 35 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 36
" COVER INSERTION" Mode. Note: Only for online configuration When "By-Pass" is selected, the paper is coming from the printer. The PSF feeding modes (manual, OMR, Barcode mode) are not available. The paper process and the "end of set" are controlled by the printer. It is also possible to insert - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 37
collated sets with different paper weight in the same pile. For example : - First (subset 1) : - Second (subset 2) : 10 sheets (manual mode) from the Drawer station (90 gsm). 1 cover (manual mode) from the Drawer station (250 gsm). The "PSF Custom Paper" menu allows to set different paper weights - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 38
for the 2nd subset (cover - 250 gsm). 2) Select the subset N°2 and press on the "Custom Paper" menu. Custom paper menu Subset N°2 3) Press on the button to enable the "Custom paper" mode. Enable the « Custom paper » mode Operator Manual Initial issue: 05/11 Page 9 - 38 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 39
paper, sheets stitch together,... In this example, the paper weight has been changed to 250 gsm. Note: Press on the button to disable the "Custom Paper" mode. 5) Validate the setting by pressing . The subset is in the "orange" color to prevent the operator that this subset uses custom paper - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 40
7.3 PSF Speed Menu 1 2 1) Paper speed: Select the paper speed from 1000 to 2000 mm/s 2) Productivity: Select the PSF productivity from 1 to 9 (low = 1, high = 9). Operator Manual Initial issue: 05/11 Page 9 - 40 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 41
feeding sheets from both station (High Pile and Drawer). If the job is feeding only from one station, the turbo mode is not needed. Operator Manual Initial issue: 05/11 Page 9 - 41 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 42
error set : No stop in case of error(s). If error, the faulted set will be purged (without folding and stitching) without stopping the machines. Operator Manual Initial issue: 05/11 Page 9 - 42 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 43
menu parameter The graphical interface allows an easy and performing jobs management. Press the button "FILE MENU" to have access to the file parameters. . 4 - Erase an existing program no longer used. 1 2 3 4 Operator Manual Initial issue: 05/11 Page 9 - 43 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 44
comment on a saved job. 1 Select a job and press button (1) to access to the dialogue box. 4 lines are available to write the comments through the alphanumeric keyboard. Press enter to display the comment on the line. Validate . Operator Manual Initial issue: 05/11 Page 9 - 44 Latest revision - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 45
(2). Press YES to open the selected job or NO to return to the previous screen and select another job. This job can be the starting point to define a new job. If set, this option can be changed in the preferences menu. Operator Manual Initial issue: 05/11 Page 9 - 45 Latest revision: 03 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 46
the replacement of an existing file by the new one. Press YES to replace the existing job by the new one or NO to return to the previous screen and rename the new job. Note: Approximately 500 jobs can be stored. Operator Manual Initial issue: 05/11 Page 9 - 46 Latest revision: 03 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 47
is no way to recover the deleted program. Select the job to be erased in the left column. Press button (4). The following screen appears. Press YES to erase the selected job or NO to cancel and return to the previous screen. Operator Manual Initial issue: 05/11 Page 9 - 47 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 48
the High Pile door, push the cart into the PSF and presses on the 2 green buttons. At this time, the blower the operator can easily move/rotate the paper pile. By default, the blower air level is at the maximum. However, 77 Operator Manual Initial issue: 05/11 Page 9 - 48 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 49
will be in position (according to the paper size). - For each station, press on : - CONTINUOUS : To start the Barcode reading and the scanning continuously. on the GUI. - Press on the blue arrow to go out of this menu. The "Continuous" mode is useful to place manually the Drawer barcode assembly - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 50
the barcode on the rear of the sheet (trail edge) and visible through the cover (face up). Press 3 sec. the small black button located below LEDs of the sensor (barcode reader). The red beam is with the setup of the machine). Operator Manual Initial issue: 05/11 Page 9 - 50 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 51
Prelift (Optional) The ColorPress cart has a tray thinner than the other CP Bourg cart (see pictures below). So, the Prelift is different for the"color press cart" compare to the other regular CP Bourg cart kits. - ColorPress tray height: 35mm. - Other CP Bourg carts: 70mm. Operator - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 52
When using the Colorpress cart, press on the button "Colorpress cart pre-lift" on the GUI (in the preference menu). Once this again Button is green to show that the Colorpress cart prelift is actived PSF Preferences menu Operator Manual Initial issue: 05/11 Page 9 - 52 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 53
RUN Menu This menu gives an overview and allows parameters adjustment while machine is running. Press the PSF button to access to the setting parameters. 3 1 2 4 1) Allows and the blower. 4) High Pile paper stops position. Operator Manual Initial issue: 05/11 Page 9 - 53 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 54
applied in case of special paper. Example:- In case of sticky paper: Increase the blower level. - In case of heavy paper: Increase the suction level. Press on the button to modify the air level of the suction and the blower (1). 1 Select the subset (2) that needs air levels corrections and - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 55
reader) to have a good barcode reading. 3° -> 5° Note: Check that the angle between paper stop and the paper is close to 3° - 5°. Press the button (1) to modify the High Pile paper stops position: - REAR Stop position adjustment (2). - LATERAL Stops position adjustment (3). 2 1 3 Operator - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 56
is also done automatically, but the barcode must be printed FACE UP and on the trail edge of the sheets and center in crosstrack. Operator Manual Initial issue: 05/11 Page 9 - 56 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 57
8.1.2 Current locations of the barcode on the paper 8.1.2.1 For the Drawer station Operator Manual Initial issue: 05/11 Page 9 - 57 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 58
by default Barcode reader in reverse position (180°) Paper Process Paper Process Note: - The Barcode reader can be turned of 90° to read barcode perpendicular to the paper path. - With the first barcode kit (9591941), the minimum barcode height printed on the paper is 10 mm. Operator Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 59
8.1.2.2 For the High Pile station Operator Manual Initial issue: 05/11 Page 9 - 59 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 60
paper. The barcode definition can be defined by the user on the GUI. 8.1.3.1 Barcode definition Menu In the "PSF preference" menu, press on the button to enter in the "Barcode definition" menu. Barcode definition Menu Select the Barcode definition N°1. Barcode definition N°1 PSF Preferences - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 61
BarCode structure. Note: Do not use item 10 to strore customer barcode structure when JDF is used with FFC / Ultimate Bindery with Job integrity. Operator Manual Initial issue: 05/11 Page 9 - 61 Latest revision: 06/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 62
• N1 : The cover is the LAST sheet fed and has the sheet number 1. This mode is the default mode for CP Bourg finishers (BDFE, BME,....). • 1N : The cover is FIRST sheet fed and has the and Sheet Number are required fields Operator Manual Initial issue: 05/11 Page 9 - 62 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 63
Example N°1 - With the default barcode definition: aaaabbcc. The code "9999 01 05" has the following OF SHEET CHECK CODE SWITCH 9 010 5 - - a b b c c d e 4 5 6 7 8 1 1 2 Digits 2 Digits 0 Digit 0 Digit Operator Manual Initial issue: 05/11 Page 9 - 63 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 64
.04.90), the first digit begin to "1" (see "digit position" line in the tab above). With previous software version, the first digit begin to "0". Operator Manual Initial issue: 05/11 Page 9 - 64 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 65
the number of the code definition in the current subset. Note: For each subset of the job, the code definition MUST be the same. Operator Manual Initial issue: 05/11 Page 9 - 65 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 66
When the machine is running, informations about the job in process are available in UI tab By pressing JDF button if JDF Cancel Job is active 1) JDF Job Name 2) Job summary 1 2 Operator Manual Initial issue: 05/11 Page 9 - 66 Latest revision: 06/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 67
subset : 1 cover from the Drawer station (with BCR integrity checked). Barcode sheet counter : N1. Sheets in the High Pile Station: Sheets in the Drawer station: Operator Manual Initial issue: 05/11 Page 9 - 67 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 68
subset : 1 cover from the Drawer station (No Barcode printed on!). Barcode sheet counter : N1. Sheets in the High Pile Station: Sheets in the Drawer station: Operator Manual Initial issue: 05/11 Page 9 - 68 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 69
High Pile (with barcode). NO sheet in the Drawer. Barcode sheet counter : N1. No sheet from the Drawer station: Sheets in the High Pile Station: Operator Manual Initial issue: 05/11 Page 9 - 69 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 70
). Example: 6 sheets from the Drawer. NO sheet in the High Pile. Barcode sheet counter : N1. Sheets in the Drawer: No sheet from the High Pile: Operator Manual Initial issue: 05/11 Page 9 - 70 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 71
subset : 5 sheets from the High Pile (with BCR integrity checked). Barcode sheet counter : 1N. Sheet in the Drawer station: Sheets in the High Pile Station: Operator Manual Initial issue: 05/11 Page 9 - 71 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 72
subset : 5 sheets from the High Pile (with BCR integrity checked). Barcode sheet counter : 1N. Sheet in the Drawer station: Sheets in the High Pile Station: Operator Manual Initial issue: 05/11 Page 9 - 72 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 73
06 06 1 0 22222 05 06 0 0 22222 04 06 0 0 22222 03 06 0 1 22222 02 06 0 0 22222 01 06 0 0 Subset 1: High Pile station Subset 2: Drawer station Operator Manual Initial issue: 05/11 Page 9 - 73 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 74
= 2Digits Check code =1Digit Barcode sheet counter N->1 22222 05 1 22222 04 0 22222 03 0 22222 02 0 22222 01 0 Subset 1: High Pile station Subset 2: Drawer station Operator Manual Initial issue: 05/11 Page 9 - 74 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 75
06 06 1 0 22222 05 06 0 0 22222 04 06 0 0 22222 03 06 0 1 22222 02 06 0 0 22222 01 06 0 0 Subset 1: High Pile station Subset 2: Drawer station Operator Manual Initial issue: 05/11 Page 9 - 75 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 76
code =1Digit Switch = 1Digit Barcode sheet counter 1->N 22222 01 0 0 22222 02 0 0 22222 03 0 0 22222 04 0 1 22222 05 1 0 Subset 1: High Pile station Subset 2: Drawer station Operator Manual Initial issue: 05/11 Page 9 - 76 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 77
lower face of the paper path. So, the mark MUST BE printed FACE DOWN on the sheet. Drawer OMR Sensor High Pile OMR Sensor Operator Manual Initial issue: 05/11 Page 9 - 77 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 78
Mark dimensions Mark position on sheet TE L E ≥ 1,5mm < 2mm 25mm Mark CE ≥ 12mm ≥ 12mm TE LE ≥ 1,5mm < 2mm 25mm LE Mark ≥ 4mm ≥ 3mm ≤ 5mm Operator Manual Initial issue: 05/11 Page 9 - 78 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 79
Example: with Center mark and Lead Edge mark : CENTER MARK Operator Manual Initial issue: 05/11 Page 9 - 79 Paper direction Latest revision: 03/13 Center line 25 mm MIN Center line 1,5 mm MIN 2 mm MAX 12 mm - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 80
Latest revision: 03/13 Page 9 - 80 Operator Manual Initial issue: 05/11 Centered line 1,5 mm MIN 2 mm MAX 4 mm 3 mm MIN MIN MAX 5mm 25 mm MIN Blank area without text or picture or mark FA18C0E° UP FACE DOWN FACE DOWN FACE DOWN FACE DOWN LEAD EDGE MARK - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 81
the High Pile station). The PSF can check the integrity separately in the 2 stations. Here are some examples: • High Pile (OMR). • High Pile (OMR) + Drawer (Manual - 1 sheet) • Drawer (OMR). • ... In the first example, the PSF will give the end of set when the PSF see the mark in the High Pile - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 82
same colour and very regular. Intrack middle line This contrast area and the mark to detect must be the same colour and very regular. Operator Manual Initial issue: 05/11 Page 9 - 82 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 83
the paper size setup in the PSF menu. - Press on the "OMR Calibration" button and validate your choice by pressing OK. OMR Calibration - Select the sensor to calibrate (Drawer or High Pile) and validate your choice by pressing . Operator Manual Initial issue: 05/11 Page 9 - 83 Latest revision - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 84
- The PSF will feed 1 sheet from the Drawer and will read the contrast printed on the paper to calibrate the sensor. A message appears on the GUI to prevent the operator that the calibration is "successful" or "failed". Operator Manual Initial issue: 05/11 Page 9 - 84 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 85
, wait for the setting up of the finisher accordingly with the job ID extracted in the barcode. Start the PSF then produce professional booklets. Operator Manual Initial issue: 05/11 Page 9 - 85 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 86
will be overridden; the broken or lost Handheld scanner's link with the base will be removed, and the new Handheld scanner will be linked. Operator Manual Initial issue: 05/11 Page 9 - 86 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 87
Job stored in the GUI (1) This area displays the name of the JDF Job Name. (2) "Job ID" button: allows entering the barcode ID manually through a virtual keyboard. (3) This area displays the reading of the barcode scanned on the banner sheet. (4) " Pause" button : Saves in a "PausedJDFJobFile" file - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 88
value is forwarded to the GUI. Otherwise, this button will show a JDF logo when FFC controls the GUI/HandHeld scanner. (JDF must be connected) Operator Manual Initial issue: 05/11 Page 9 - 88 Latest revision: 06/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 89
Scan the barcode with the HandHeld scanner Wait a few seconds, the finishing line is setting up. When setting is complete, press the start button to process the job. Operator Manual Initial issue: 05/11 Page 9 - 89 Latest revision: 06/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 90
on what has been done on the finishing line. It records all jobs processed by the finishing line in files. 10.3.1 Setting up the accounting Press "Open/Save" button Then select "Log button" In the scroll list, choose either a network or a local disk. Operator - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 91
Fill in the blanks. For a network disk, you may provide a user/password for access grant. Set the location with a fully qualified host and directory. the files afterward. When the fields are completed, press on "save"button. Operator Manual Initial issue: 05/11 Page 9 - 91 Latest revision: 06/ - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 92
will be stored while job are being processed. In the scroll list select Local then press on "save"button. Note: You have to flush from time to time the accounting USB Key on the GUI and press OK Press the "Export" button. Operator Manual Initial issue: 05/11 Page 9 - 92 Latest revision: 06/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 93
Select the target directory on the USB Key and validate Wait awhile, files are being exported. Press OK Operator Manual Initial issue: 05/11 Page 9 - 93 Latest revision: 06/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 94
10.3.5 Flushing Accounting files From time to time you'll have to flush the accounting directory on the GUI. ATTENTION: Be aware to export files before flushing. Click on the "Delete" button. Confirm by pressing ok Operator Manual Initial issue: 05/11 Page 9 - 94 Latest revision: 06/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 95
Press OK 10.3.6 Apply new setup Check the "AutoStart" tick box to automatically start the accounting recording on startup. Click "save" to validate the setting. Click "Start" or "Stop" to start or stop the accounting files recording. Operator Manual Initial issue: 05/11 Page 9 - 95 Latest - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 96
properly, review the following troubleshooting to try to isolate the problem. - the transition to a normal charge cycle. 10.4.2 Troubleshooting the Handheld Scanner Note: Make sure that the . Handheld Scanner driver must be installed. - Is the Handheld Scanner having trouble reading your barecode - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 97
the following test. To access on this screen, refer to chapter "Fine tuning and troubleshooting" in the installation procedure. "Test" tab. Ensure that the "COM" port find "123456-9$", it must appears on "Value Read:" Operator Manual Initial issue: 05/11 Page 9 - 97 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 98
Scanner does not read the barcode "TEST". Try to read the following barecodes. Press"Done". When the driver is installed, the GUI reboot. Otherwise, click on the GUI tab. If does the trigger. Replace the Handheld Scanner. Operator Manual Initial issue: 05/11 Page 9 - 98 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 99
barcode readers are installed, clean the mirror and the window of the barcode assembly. Clean the window of the Handheld Scanner with a soft cloth. Operator Manual Initial issue: 05/11 Page 9 - 99 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 100
procedimientos acordados. Antes de deshacerse de un equipo póngase en contacto con su distribuidor local o con el representante para obtener información sobre su devolución. Operator Manual Initial issue: 05/11 Page 9 - 100 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 101
éctrico e electrónico sujeito a eliminação, deverá ser realizado de acordo com procedimentos acordados. Antes da eliminação, contacte o seu revendedor local para obter mais informação. Operator Manual Initial issue: 05/11 Page 9 - 101 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 102
NOTES ... Operator Manual Initial issue: 05/11 Page 9 - 102 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 103
NOTES ... Operator Manual Initial issue: 05/11 Page 9 - 103 Latest revision: 03/13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare Sheet Feeder User Manual - Page 104
Watkiss Automation Limited Blaydon Road Middlefield Industrial Estate Sandy, Bedfordshire SG19 1RZ United Kingdom Tel: +44 (0)1767 685700 Fax: +44 (0)1767 689900 Email: [email protected] Web: www.watkiss.com
OPERATOR
MANUAL
Initial issue : 05/11
Latest revision : 06/2013
9.134.230