Konica Minolta bizhub PRESS 1250 Watkiss PowerSquare 224 Offline with side-tri
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- Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 1
Watkiss PowerSquare™224 User Manual Offline Model with Side-Trimming option English, Issue 5, June 2013 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 2
© Watkiss Automation Limited 2013 All Rights Reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. Warranty The information contained in this document is subject to change without notice. Watkiss Automation - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 3
and Lower the Clincher Frame 34 Lift the PowerSquare Main Deck 35 Empty the Trim Bin 37 Open the Stitch-Wire Cabinet 38 continued . . . User Manual for Watkiss PowerSquare™224 Offline Model with side-trimmer English, Issue 5, June 2013. Watkiss Part No. 960-951 Effective Serial No. WA/PSQ/0800 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 4
Problems 55 Message List 69 Paper Jams 79 Clear a Stitch-wire Jam 85 Clear a Stitch Head Jam 87 Calibrate the Touch Screen 90 Change the Fuses - PowerSquare 90 Change the Fuses - Book Stacker 91 Change the Fuses - Side-Trimmer 91 Manually park the Shuttle 92 6. Maintenance 95 Service - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 5
and Caution Messages The warning and caution messages used in this manual are shown below. WARNING: A WARNING message tells you that a procedure or operation can be dangerous. To prevent injury, you must follow the instructions. CAUTION: A CAUTION message tells you that a procedure or operation can - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 6
PowerSquare Installation Your PowerSquare must be installed by a Watkiss service engineer. Special knowledge is needed to install the machine. CAUTION you have any questions or problems, refer to the problem solving section in this manual (see "Error Conditions, Problems and Solutions" on page 53 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 7
touch screen, a start button and a stop button . The PowerSquare stitches, folds, spine-forms and trims the sheets to make a finished book. Watkiss PowerSquare™224 User Manual 3 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 8
holds the spool of stitch-wire. The trim bin collects the paper that is trimmed from the edge of the book. 4 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 9
the PowerSquare, the current settings are stored. The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. The voltage label is fitted to the PowerSquare during the installation procedure. The voltage label displays the selected voltage. The - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 10
Book Stacker or turns OFF the Book Stacker. 5 Fuses The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. 6 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 11
power ON/OFF The mains power ON/OFF switch turns ON the switch Side-Trimmer or turns OFF the Side-Trimmer. Watkiss PowerSquare™224 User Manual 7 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 12
Description of the PowerSquare No. Component Function 8 Fuses The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. 9 Rating and serial label The rating label displays the type of machine, serial number, power use and fuse information - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 13
15. Information about standard procedures, for example opening covers to clear a paper jam, is included in "Standard Tasks" on page 29. Watkiss PowerSquare™224 User Manual 9 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 14
Before You Begin Before You Begin Paper and Book Quality Instructions • The size of paper and the thickness of the set sure the different paper types are all the same size. See "Book Quality Problems" on page 55 for further information. Turn On the PowerSquare Procedure 1. Connect ™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 15
STITCHES and enter the number of stitches. If needed, the stitch pitch can be changed. See "STITCH PITCH" on page 20. Watkiss PowerSquare™224 User Manual 11 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 16
TRIM" on page 21. If the side-trim size is 190mm or less, remove the book supports. See "Remove and re-fit the Side-Trimmer Book Supports" on page 47. 9 Touch CLOSE. 10 If needed, save the job set- If the books. See "Adjust the Book Stacker" on page 40. 12 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 17
the quality of the first book. 5. If the quality is not acceptable, make adjustments. See "Book Quality Problems" on page 55 for further information. During the job • Unload books from the stacker before the stacker is "Empty the Side-Trim Bin" on page 43. Watkiss PowerSquare™224 User Manual 13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 18
2 - How to Run the PowerSquare - Run the Job 14 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 19
operate the touch screen, the selected function is not available. Some functions are not available when the machine is in operation. Watkiss PowerSquare™224 User Manual 15 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 20
restore the normal brightness. The touch screen takes two or three minutes to reach full brightness. FIGURE 9. The Touch Screen 16 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 21
made. 8 The counter is reset to zero when the PowerSquare is turned off. Touch 'C' to reset the book counter to zero. Watkiss PowerSquare™224 User Manual 17 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 22
. If the pressure is adjusted, the setting is shown in brackets. A red X shows that the form function is not active. 18 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 23
bottom shows if the trim is offset from the centre-line. A red X shows that the side-trim function is not active. Watkiss PowerSquare™224 User Manual 19 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 24
-standard stitch pitch is needed, use STITCH PITCH to make the adjustment. - AUTO Touch AUTO to select the default stitch pitch. FORM To make the square spine of the book, pressure is applied to the spine. This process form, according to the set thickness. 20 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 25
of spine form. Touch - to decrease the amount of spine form. The range is -9 to +9. The default setting is 0. Use THRESHOLD to choose if a square spine is formed. If the SET THICKNESS value is turned off. Touch AUTO to select the default side-trim position. Watkiss PowerSquare™224 User Manual 21 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 26
3 - The User Interface - The BASIC Window Button Information - TRIM SIZE Touch '+' or '-' to adjust the side-trim dimension. - TRIM OFFSET By default, the book is trimmed equally on both sides. Touch '+' or '-' to move the trim position away from the centre line. The range is -40mm to + - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 27
line appears. The red line fills from left to right. Hold DELETE until the red line reaches the right-hand side. Watkiss PowerSquare™224 User Manual 23 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 28
list. Touch BY INDEX to list jobs in numerical order. the machine gives a number to all jobs that are saved. 24 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 29
before the MAKE BOOK button will operate. For safety reasons, this function is disabled when the gathering area cover is open. Watkiss PowerSquare™224 User Manual 25 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 30
checks for stitches. Touch STITCH SENSOR to turn the stitch sensor on or off. The default setting is ON. - PRESET PAPER SIZES The preset paper sizes can be either ISO A used by the service engineer. FORM SETUP This button is used by the service engineer. 26 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 31
. Supervisor access level is needed for this function. Other functions on this button are used by the service engineer. Touch BRIDGE to re-reference the bridge axes. Supervisor access level is needed for this function the red line reaches the right-hand side. Watkiss PowerSquare™224 User Manual 27 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 32
3 - The User Interface - The MENU Window 28 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 33
CHAPTER 4 Standard Tasks Introduction This chapter describes the standard tasks that are needed in the day-to-day operation of your PowerSquare. Watkiss PowerSquare™224 User Manual 29 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 34
the memory and reloaded for use again at a later date. Load the 'Default Job Template' to reset the PowerSquare to normal settings. Save a job 1. has made the adjustments. Reset the PowerSquare to default settings 1. Touch LOAD & SAVE . 2. Select the Default Job Template from the list of jobs. 3. - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 35
STITCHES to close the window. The stitch pitch value is not displayed in the job mimic or on the STITCHES button. Watkiss PowerSquare™224 User Manual 31 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 36
5mm from each side. For example, if the book is 210mm wide, the default trim is 205mm. This sidetrim dimension can be changed. Touch BASIC > SIDE TRIM to adjust the TRIM OFFSET. 2. Touch CLOSE to close the window. Select the default side-trim offset 1. Touch BASIC > SIDE TRIM and then touch AUTO. 2. - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 37
14). 1. Lower the folder cover. 2. Turn the handle through 90° to lock. 3. Close the locking handle to lock the folder cover. Watkiss PowerSquare™224 User Manual 33 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 38
the middle of the machine. If necessary, lift and rotate the locking-handle to a new position. 4. Close the folder cover. 34 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 39
: If the error message is not displayed: Open the folder cover, remove any paper, close the folder cover. Touch START , then follow the instructions on the screen. Wait for the message to clear. Then continue with the procedure below. Continue with the procedure below. Procedure Step 1 Action - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 40
main deck. Information See "Lift the Clincher Frame" on page 34. The main deck lifts to approximately 60°. The weight of the main deck is supported by a gas strut. Let the gas strut control the movement of the main deck. 36 Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 41
trim bin 4. Fit the bottom of the trim bin over the mounting rail. 5. Push the trim bin closed at the top. Watkiss PowerSquare™224 User Manual 37 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 42
Procedure FIGURE 17. Stitch-wire Cabinet 1. Open the stitch-wire cabinet cover. The cover is held closed by a magnetic catch. 38 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 43
) These settings are recommendations. The settings can change with the size, thickness and material of book. Make further adjustment if necessary. Watkiss PowerSquare™224 User Manual 39 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 44
support to the left Magnetic paper guide Procedure FIGURE 21. The magnetic paper guide for thin books 1. Before you use the Book Stacker, make sure the book support the magnetic paper guide above the book outfeed on the PowerSquare. Insert the loose end of the magnetic paper guide into the slot - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 45
stack does not slip while you unload the books. 2. Remove the books. 3. Push the book support completely to the left (See Figure 20). 4. Remove the book divider until it is needed. Store the book divider on the right-hand end of the guide rail of the stacker. Watkiss PowerSquare™224 User Manual 41 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 46
power and communication cables. 3. When needed, rotate the Book Stacker back to the docked position, the latch will click closed. 42 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 47
waste box. 3. Empty the trimmings waste box and replace it in the waste drawer. 4. Close the side-trim bin waste drawer. Watkiss PowerSquare™224 User Manual 43 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 48
Catch tray Set the collection table position according to the size of the book. Read the setting through the window. 44 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 49
release handle FIGURE 28. The stacker FIGURE 29. The stacker in raised position Procedure - Raise the stacker 1. Press down on the top of the stacker, beside the green belts. 2. At the same time, push down on top of the stacker until it clicks into position. Watkiss PowerSquare™224 User Manual 45 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 50
safety chain allows. cables. When needed, rotate the Side-Trimmer back to the docked position, the latch will click closed. 46 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 51
removed) 1. Outer book support, left (marked LH OUT) 2. Inner book support, left (marked LH IN) 3. Centre book support 4. Inner book support, right (marked RH IN) 5. Outer book support, right (marked RH OUT) FIGURE 33. Side-Trimmer book supports Watkiss PowerSquare™224 User Manual 47 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 52
4 - Standard Tasks - Remove and re-fit the Side-Trimmer Book Supports Top Cover Outfeed Guard FIGURE 34. The side-trimmer Procedure - Removal Step 1 - preparation Use PAPER SIZE to set the . Open the top cover of the Side-Trimmer. See Figure 34 on page 48. 48 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 53
Book Supports Step 2 - remove the centre book support The centre book support is secured with spring clips. Hold the the centre book support with supports There are two inner book supports. Remove one at a time. Hold each end of the inner book support and lift upwards. Remove the inner book support - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 54
on page 47. On each book support, there are semicircular cut outs at each end. Position the cut-outs over the fixing points. Press down on the book support so that it fits onto the fixing points. Fixing Repeat with the other book supports. Cut-out 50 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 55
the outfeed guard open with one hand and slide the centre book support in though the opening. Keep the book support central. See Figure 34 on page 48 The centre book support is secured with spring clips. Hold the the centre book support with two hands. Lift and slide forwards until it clips onto - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 56
4 - Standard Tasks - Remove and re-fit the Side-Trimmer Book Supports 52 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 57
This chapter describes how to correct problems that can occur on your PowerSquare. If a problem continues, contact your Watkiss service engineer. PowerSquare Error If a displayed in the message list. Procedure 1. Press STOP . 2. Open the folder cover and remove the book. 3. Close the folder cover - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 58
the fuse at the mains input. See "Change the Fuses PowerSquare" on page 90 If the problem continues, then call your service engineer. Connect the PowerSquare to the mains supply of the correct type and voltage and then "Calibrate the Touch Screen" on page 90. 54 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 59
5 - Error Conditions, Problems and Solutions - Book Quality Problems Book Quality Problems Paper Size and Book Quality Instructions • Careful measurement of the paper size and set thickness is important. • maximum of +/- 1mm when the machine is in operation. Watkiss PowerSquare™224 User Manual 55 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 60
and Solutions - Book Quality Problems Untidy book problem • The finished book is not tidy • The sheets are not aligned • > RE-REF > RE-REF to re-reference the machine. Does the problem continue? Yes No Further action is not needed. Call your service engineer 56 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 61
Problems Spine form problems in the touch screen. Does the problem continue? Yes No Further action THRESHOLD if needed. Does the problem continue? Yes No Further action less spine-form. Does the problem continue? Yes No Further problem continue? Yes No Further action is not needed. Load a Default - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 62
is not needed. Call your service engineer. Stitching problems - the book is not stitched FIGURE 35. Pulling stitch-wire FIGURE 36. Stitch-wire jam Stitch-wire cabinet Stitch-wire Accessory bag Middle wire-tube Large feed gear Stitch-wire jam Small feed gear 58 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 63
and Solutions - Book Quality Problems Is the number of STITCHES set between 1 and 6? Yes No Select STITCHES 1 stitch head. See "Lubricate the Stitch Head" on page 103. Does the problem continue? Yes No Further action is not needed. Call your service engineer Watkiss PowerSquare™224 User Manual 59 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 64
and Solutions - Book Quality Problems Stitching problems - the book is badly stitched A correctly formed stitch -REF to re-reference the machine. Does the problem continue? Yes No Further action is not needed. Call your service engineer Further action is not needed. 60 Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 65
AUTO turned off in the TRIM window? No Yes Set TRIM to AUTO. Does the problem continue? Yes No Further action is not needed. If you need to use a the machine. Does the problem continue? Yes No Further action is not needed. Call your service engineer. Watkiss PowerSquare™224 User Manual 61 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 66
from the trim stop" on page 112. Is the trim stop clear of paper trimmings? Yes No Clear paper from the trim stop. Does the problem continue? Yes No No further action is needed. Call your service engineer 62 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 67
Problems Fore-edge Trimming problem your service engineer No further action is needed Blade damage mark Side-Trimming problem - the Set SIDE TRIM to AUTO. Does the problem continue? Yes No Further action is not the side-trimmer to reset. Does the problem continue? Yes No Further action is not - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 68
Problems and Solutions - Book Quality Problems Side-Trimming problem Does the problem continue? problem continue? Yes No Further action is not needed. Call your service engineer. Side-Trimming problem - the book is only trimmed on one side This problem Does the problem continue? the problem continue? - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 69
-Trimmer Book Supports" on page 47. Does the problem continue? Yes No No further action is needed. Turn off the Side-Trimmer at the mains ON/OFF switch. Wait for 5 seconds and then turn on the Side-Trimmer. Does the problem continue? Yes No Further action is not needed. Call your service engineer - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 70
the Side-Trimmer Book Supports" on page 47. Call your service engineer if there are marks on the trimmed edge different to a normal witness mark or if the edge is badly trimmed. Side-Trimming problem - cannot enter settings If size and/or the amount of trim. 66 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 71
5 - Error Conditions, Problems and Solutions - Book Quality Problems Dirty marks on book Are there dirty marks on the spine? Marks on the Are there dirty marks on the book, that are not described above? No Yes Call your service engineer. No further action is needed. Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 72
continue? Yes No The problem is caused by the cover material or the finish. Change the cover material. Call your service engineer. Is there damage on the book, that is not described above? No Yes Call your service engineer. No further action is needed. 68 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 73
can happen when you insert books into the stacker by hand. Press the reset button on the stacker. If the problem continues, then call your service engineer. CHECK PAPER SIZE Remember to check the paper size. To STOP to clear the message from the screen. Watkiss PowerSquare™224 User Manual 69 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 74
Problems turn the machine ON. If the problem continues, then call your service engineer. ERROR IN TRIM AREA There the machine ON. If the problem continues, then call your service engineer. FLOW ERROR FORMER There page 79. If the problem continues, then call your service engineer. Fold blade axis - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 75
instructions on the screen. FOLD - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service the position. Follow the instructions on the screen. FORM If the problem continues, contact your Watkiss service engineer. JAM - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 76
Problems ON. If the problem continues, then call your service engineer. Open and problem continues, then call your service engineer. There is a jam in the stacker infeed. Remove the books from the stacker infeed. Press trimmings and remove them if present. Press the reset button on the stacker. - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 77
If the problem continues, then call your service engineer. There service engineer. The shuttle is not parked correctly. Open the folder cover and move the shuttle to the park position. Close the folder cover. The shuttle will reset. When the message list is clear, continue operation. See "Manually - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 78
switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. REMOVE SET FROM FOLD AREA Open the folder cover and remove See turn the machine ON. If the problem continues, then call your service engineer. 74 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 79
Problems the side-trimmer ON. If the problem continues, then call your service engineer. SIDE TRIM COVER OPEN The side-trimmer ON. If the problem continues, then call your service engineer. SIDE TRIM - no If the problem continues, then call your service engineer. STACKER FULL The stacker - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 80
your service engineer. SYSTEM ERROR 39.xx Press the reset button on the stacker. If the message does not clear, use the stacker mains ON/ OFF switch. Turn the stacker OFF, then turn the stacker ON. If the problem continues, then call your service engineer. 76 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 81
Problems and Solutions - Message List Message Information Reference SYSTEM ERROR 41.39 If the side-trimmer setting is 190mm or less, check that the book supports are removed. Otherwise, follow the instructions pads. If the problem continues, then call your Watkiss service engineer. Touch START - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 82
No comms USER STOP Information Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. The user has touched the STOP button while the machine is in operation. Touch START to restart the machine. Reference 78 Watkiss - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 83
5 - Error Conditions, Problems and Solutions - Paper Jams Paper Jams Stitch Area Fold in the clincher area. Man- ually operate the clincher to clear any stitches that are jammed. Press to manually operate the clincher. 5 Lower the clincher frame. 6 Close the folder cover. See "Lift and - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 84
5 - Error Conditions, Problems and Solutions - Paper Jams Jam before the Trimmer The error message JAM BEFORE TRIMMER is displayed. This error can be • a book jammed deck. 2 Remove the trim bin. Information See "Lift the PowerSquare Main Deck" on page 35 80 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 85
5 - Error Conditions, Problems and Solutions - Paper Jams Step Action Information 3 Loosen the trimmer infeed The procedure can be seen from the top of engages with the drive pin. 7 Fit the trim bin. 8 Close the PowerSquare main deck and covers. Watkiss PowerSquare™224 User Manual 81 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 86
5 - Error Conditions, Problems and Solutions - Paper Jams Jam in the Trim Area Orange Plastic Hand Screw Locking Plate Trim Stop Guard FIGURE 42. Trim Stop . See Figure 43. Small pieces of paper trimmings can cover the sensor and cause an error message. 82 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 87
5 - Error Conditions, Problems and Solutions - Paper Jams Step 5 Action Close the trim stop guard. 6 the book. 2. If you are making thin books, attach the magnetic paper guide. See "Adjust the Book Stacker" on page 40. 3. Press the reset button on the stacker. Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 88
- Error Conditions, Problems and Solutions - book, if present. 2. Check for paper-trimmings and remove them, if present. 3. Press the reset button on the stacker. If the pusher is in the forward position so them, if present. 4. Press the reset button on the stacker. 84 Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 89
5 - Error Conditions, Problems and Solutions - Clear a Stitch-wire Jam Clear a Stitch-wire Jam Before You Begin Lift the PowerSquare main deck. See "Lift the location of Middle Wire Tube Middle Wire Tube Metal Spring Clip Feed Gears FIGURE 47. Stitch Head Watkiss PowerSquare™224 User Manual 85 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 90
, Problems and Solutions - Clear a Stitch-wire Jam Clear the Jammed Wire Step 1 Action Cut the stitch-wire at position 'A', approximately 50mm (2-inches) from where the stitch-wire leaves the stitch-wire guide. into the head. Stitch Head" on page 110. 86 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 91
5 - Error Conditions, Problems and Solutions - Clear a Stitch Head Jam Clear a Stitch Head in the clincher area. Man- ually operate the clincher to clear any stitches that are jammed. Press to manually operate the clincher. 5 Lower the clincher frame. See "Lift and Lower the Clincher Frame" on - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 92
Problems and Solutions - Clear a Stitch Head Jam Procedure 2 Stitch head Wire-holder Wire-holder retaining spring FIGURE 48. Remove the stitch head wire-holder Inspect this area for pieces of stitch-wire. Wire guide the machine. • Flat blade screwdriver 88 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 93
held in position, use a screw driver to help the removal of the wire-holder from the stitch head. CAUTION - Do not apply force to the wire guide bars or the pivot block. See one time. If the problem continues, then contact your Watkiss service engineer. Watkiss PowerSquare™224 User Manual 89 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 94
Error Conditions, Problems and Solutions - objects damage the screen. Procedure 1. Touch the STOP button 5 times. 2. Follow the instructions on the touch screen. You must touch the screen, where shown, as accurately as then call your Watkiss service engineer. 90 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 95
5 - Error Conditions, Problems and Solutions - Change the of the correct specification. Result If the fuse breaks again, then call your Watkiss service engineer. Change the Fuses - Side-Trimmer Introduction The Side-Trimmer has two fuses at Side-Trimmer. Watkiss PowerSquare™224 User Manual 91 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 96
, Problems and Solutions - Manually park the Shuttle Result 2. Disconnect the Side-Trimmer from the power supply. 3. Check each fuse. 4. If the fuse is broken then replace with a fuse of the correct specification. If the fuse breaks again, then call your Watkiss service engineer. Manually park - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 97
5 - Error Conditions, Problems and Solutions - Manually park the Shuttle Procedure Result Step 1 2 3 4 Action correct position. Repeat Step 2 if necessary. Close the folder cover. The error message MANUALLY PARK SHUTTLE is cleared from the screen. The shuttle axis re-references and the message - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 98
5 - Error Conditions, Problems and Solutions - Manually park the Shuttle 94 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 99
a Watkiss service engineer can service the PowerSquare. Contact your supplier for further information. Operator Maintenance Correct maintenance by the operator makes sure that • The machine operates correctly • The machine makes high quality books • The machine is safe to use • Small problems can be - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 100
to remove surface dust. CAUTION: Only clean the machine with materials that are recommended in this manual. Do not use other chemicals or abrasive material. Outside of the PowerSquare Use a moist cloth to remove fingerprints. Do not use too much force. 96 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 101
displayed on the screen. • Clean the former roller if the spines of the books are dirty. Ink and toner can collect on the former roller. FIGURE 52. Dirty marks on the spine Materials needed Clean, plain paper that the procedure until the book spine is clean. Watkiss PowerSquare™224 User Manual 97 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 102
if there are dirty marks near the spine on the front and back cover of the book. Ink and toner can collect on these parts, especially when you make thin books. FIGURE 53. Dirty marks beside the spine FIGURE 54. Polyurethane strips Polyurethane Strip 98 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 103
is a polyurethane strip on the face of each side of the clamp. Repeat this step until the polyurethane strips are clean. Watkiss PowerSquare™224 User Manual 99 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 104
screen. • Clean the trimmings-removal fingers if there are small, dirty marks on the book. Ink and toner can collect on the trimmings-removal fingers and cause marks on the book. FIGURE 55. Curved marks on the 57. Trimmer infeed conveyor viewed from above_2 100 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 105
protective gloves when you removal fingers with an alcohol use the alcohol wipe. wipe. 6 Fit the trim bin. 7 Close the PowerSquare. Watkiss PowerSquare™224 User Manual 101 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 106
" on page 34. Clean grease from the sides of the stitch head. 5 Lower the clincher frame. 6 Close the folder cover. 102 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 107
is shorter. Materials needed • Klüber Isoflex NBU15 Grease, 50g • Air duster CAUTION : Only use the grease shown in this manual. Correct lubrication extends the performance and service life of the stitch head. Other types of grease do not protect the stitch head. Only apply the grease as shown - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 108
the wire holder from the stitch head: Move the wire holder retaining spring 'A' to the right. Remove the wire holder 'B'. B A B 104 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 109
6 - Maintenance - Lubricate the Stitch Head Apply the Grease to the Driver Bar Driver 20mm FIGURE 60. Driver bar Apply grease here Driver bar Stop Start FIGURE 61. Apply the Grease to the Driver Bar Watkiss PowerSquare™224 User Manual 105 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 110
from the See FIGURE 60. tube, 20mm long, to the visible surface of the driver bar. The line of grease must be a maximum of 0.5mm thick and as shown 60. Note: Apply the grease in an upward direction, from the bottom of the driver bar. 20mm long x 0.5mm thick Note: Only apply the grease as shown. - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 111
. The red line fills from left to right. Hold RESET until the red line reaches the right-hand side. 3. Touch MENU. Watkiss PowerSquare™224 User Manual 107 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 112
the Stitch Head Stitch-wire Guide Block Stitch-wire Felt wire-cleaning pads FIGURE 63. Stitch-wire Guide Block Step 1 Action Cut the stitch-wire to the right of the stitch-wire guide block. Information Cut here 2 Pull the stitch-wire from the stitch- wire guide - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 113
to damaged end of the stitch-wire. leave the end of the stitch-wire clean and straight. 7 Feed the stitch-wire through the stitch-wire guide. 8 Install the stitch-wire. See "Install the Stitch-wire into the Stitch Head" on page 110. Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 114
Action Information Pull the stitch-wire from the end of the stitch-wire guide. Make sure the stitch-wire runs behind the gas-strut. 3 Feed . Felt Wire-Cleaning Pads 4 Push the stitch-wire into the stitch- wire guide block. Push stitch-wire in direction of arrow 5 Push the stitch-wire as - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 115
the procedure "Install the Stitchwire into the Stitch Head" on page 110. Reset the number of stitches on the touch screen. Watkiss PowerSquare™224 User Manual 111 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 116
stop guard into position. Hold the locking plates in position and tighten the orange hand screws. Attach the trim bin. 112 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 117
quality 1 - 6 stitches, evenly spaced on the spine of the book Stitches/spool: up to 291,500 Books*/spool: approximately 127,000 Watkiss PowerSquare™224 User Manual 113 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 118
(10W) in operation: 1200VA (750W) during trimming (1 second of cycle) stand-by: ambient in operation: 66 dB (A), peak 87 dB (A) 114 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 119
product improvement, the manufacturer reserves the right to alter the materials or specification of this product at any time without notice. Watkiss PowerSquare™224 User Manual 115 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 120
7 - Specifications - 116 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 121
relating to electrical equipment designed for use within certain voltage limits'. EN 60950-1:2006 (ed.2) + A11:2009 + A1:2010 + A12:2011 Watkiss PowerSquare™224 User Manual 117 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 122
/34/EC and 2008/35/EC REGULATION (EC) No. 1907/2006 M C Watkiss Technical Director, Watkiss Automation Ltd. 21 May 2013 118 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 123
in 'booklet mode'. Alternatively, adjustment can be made in origination software (such as InDesign); or PDF pages can be adjusted before they are printed using imposition software (such as Quite Imposing). The in loss of image if no adjustment is made. Watkiss PowerSquare™224 User Manual 119 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 124
both moved 4mm towards the spine and the front and back page are both moved 4mm away from the spine. 120 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 125
- Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 Offline with side-tri - Page 126
Watkiss Automation Limited 1 Blaydon Road Middlefield Industrial Estate Sandy, Bedfordshire SG19 1RZ United Kingdom Tel: +44 (0)1767 685700 Fax: +44 (0)1767 689900 Email: [email protected]
Watkiss PowerSquareâ„¢224
User Manual
Offline Model with Side-Trimming option
English, Issue 5, June 2013