LG LMCN185HV Installation Instructions - Page 35

Flaring Work and Connection of Piping

Page 35 highlights

Flaring Work and Connection of Piping ENGLISH Flaring Work and Connection of Piping Flaring work Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure. 1) Cut the pipes and the cable. I Use the accessory piping kit or the pipes purchased locally. I Measure the distance between the indoor and the outdoor unit. I Cut the pipes a little longer than measured distance. I Cut the cable 1.5m(4.9ft) longer than the pipe length. 2) Burrs removal I Completely remove all burrs from the cut cross section of pipe/tube. I Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing. 3) Putting nut on I Remove flare nuts attached to indoor and outdoor units, than put them on pipe/tube having completed burr removal. (Not possible to put them on after flaring work) 4) Flaring work I Carry out flaring work using flaring tool as shown below. Outside diameter A mm Ø6.35 Ø9.52 Ø12.7 inch mm inch 1/4 1.1~1.3 0.04~0.05 3/8 1.5~1.7 0.06~0.07 1/2 1.6~1.8 0.06~0.07 Firmly hold copper tube in a bar(or die) as indicated dimension in the table above. 5) Check I Compare the flared work with figure. I If flare is noted to be defective, cut off the flared section and do flaring work again. Copper tube 90° Slanted Uneven Rough Pipe Reamer Point down Flare nut Copper tube Bar Bar "A" Handle Yoke Cone Copper pipe Clamp handle Red arrow mark Smooth all round Inside is shining without scratches. = Improper flaring = Even length all round Inclined Surface Cracked Uneven damaged thickness Installation Manual 35

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Flaring Work and Connection of Piping
Installation Manual
35
ENGLISH
Flaring Work and Connection of Piping
Flaring work
Main cause of gas leakage is defect in flaring
work. Carry out correct flaring work in the
following procedure.
1) Cut the pipes and the cable.
Use the accessory piping kit or the pipes
purchased locally.
Measure the distance between the
indoor and the outdoor unit.
Cut the pipes a little longer than
measured distance.
Cut the cable 1.5m(4.9ft) longer than the
pipe length.
2) Burrs removal
Completely remove all burrs from the cut
cross section of pipe/tube.
Put the end of the copper tube/pipe to
downward direction as you remove burrs
in order to avoid to let burrs drop in the
tubing.
3) Putting nut on
Remove flare nuts attached to indoor
and outdoor units, than put them on
pipe/tube having completed burr
removal.
(Not possible to put them on after flaring
work)
4) Flaring work
Carry out flaring work using flaring tool
as shown below.
Firmly hold copper tube in a bar(or die) as
indicated dimension in the table above.
5) Check
Compare the flared work with figure.
If flare is noted to be defective, cut off
the flared section and do flaring work
again.
Copper
tube
90
°
Slanted
Uneven
Rough
Pipe
Reamer
Point down
Flare nut
Copper tube
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
mm
inch
mm
inch
Ø
6.35
1/4
1.1~1.3
0.04~0.05
Ø
9.52
3/8
1.5~1.7
0.06~0.07
Ø
12.7
1/2
1.6~1.8
0.06~0.07
Outside diameter
A