1996 Ford Aerostar Owner's Manual
1996 Ford Aerostar Manual
1996 Ford Aerostar manual content summary:
- 1996 Ford Aerostar | Owner's Manual - Page 1
- 1996 Ford Aerostar | Owner's Manual - Page 2
- 1996 Ford Aerostar | Owner's Manual - Page 3
Information ...1 Safety Restraints ...11 Starting Your Aerostar ...61 Warning Lights and Gauges ...73 Instrument Panel Controls ...89 Steering Column Controls ...109 Features ...121 Electronic Sound Systems ...149 Driving Your Aerostar ...185 Roadside Emergencies ...225 Customer Assistance - 1996 Ford Aerostar | Owner's Manual - Page 4
Introductory Information Ford's Commitment to You At Ford Motor Company, excellence is the continuous commitment standard by which others are judged. Our Guiding Principles u Quality comes first. For your satisfaction, the quality of our products and services must be our number one priority. work - 1996 Ford Aerostar | Owner's Manual - Page 5
which information applies to your vehicle, talk to your dealer. This guide describes equipment and gives specifications for equipment that was in effect when this guide was approved for printing. Ford may discontinue models or change specifications or design without any notice and without incurring - 1996 Ford Aerostar | Owner's Manual - Page 6
- French Version French Owner Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. Your Maintenance Schedule and Record Booklet The Maintenance Schedule and Record booklet lists - 1996 Ford Aerostar | Owner's Manual - Page 7
by three types of warranties: Basic Vehicle Warranty, Extended Warranties on certain parts, and Emissions owner guide. Buying a Ford Extended Service Plan If you bought your vehicle in the U.S., you can buy a Ford Extended Service Plan for your vehicle. This optional contract provides service - 1996 Ford Aerostar | Owner's Manual - Page 8
Special Notice NOTICE TO OWNERS OF E-4WD VEHICLES As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of control or an accident. Be sure to read the special driving instructions in the section Electronic 4-Wheel Drive (E-4WD) in this book. Your Vehicle - 1996 Ford Aerostar | Owner's Manual - Page 9
label is attached to the left front door lock facing or the door latch post pillar. It is Weight Rating and Gross Axle Weight Ratings, wheel and tire data and information codes the vehicle. It is the responsibility of the registered owner to determine the applicability of such laws and regulations to - 1996 Ford Aerostar | Owner's Manual - Page 10
this guide. Also retighten to proper torque specification at 500 miles/800 km after any wheel change or any other time the wheel lug nuts have been loosened. recommends. See Engine oil recommendations in the Index. Do not use special "break-in" oils. u Use only the type of engine oil that Ford 7 - 1996 Ford Aerostar | Owner's Manual - Page 11
to the owner, the surfaces of new vehicles damaged by environmental fallout within 12 months or 12,000 miles (20,000 km) of purchase, whichever comes first. Customers may be required to bring their vehicle in for inspection by a Ford representative. Polish your vehicle to remove harmful deposits - 1996 Ford Aerostar | Owner's Manual - Page 12
use steel wool, abrasive cleaners, fuel or strong detergents. Cleaning Plastic Parts Some of your vehicle's exterior trim parts are plastic. Clean with a tar and road oil remover if necessary. Use a vinyl cleaner for routine cleaning. Do not clean plastic parts with thinners, solvents or petroleum - 1996 Ford Aerostar | Owner's Manual - Page 13
is snug against the chest u the knees are straight forward To help you remember to fasten your safety belt, a warning light may come on and a chime may sound. See Safety Belt Warning Light and Chime in the Warning Lights and Gauges chapter. See the following sections in this chapter for directions - 1996 Ford Aerostar | Owner's Manual - Page 14
untwist or unjam the safety belt, see the nearest qualified technician immediately. RWARNING Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. RWARNING Lock the doors of your vehicle before driving - 1996 Ford Aerostar | Owner's Manual - Page 15
the combination lap and shoulder belt adjusts to your movement. However, if you brake hard, turn hard, or if your vehicle receives an impact of 5 mph (8 km/h) or more, thelap/shoulder belt locks and helps reduce your forward movement. After you get into your vehicle, close the door and lock it. Then - 1996 Ford Aerostar | Owner's Manual - Page 16
the combination lap and shoulder belts - front and rear outboard seating positions While the belt retracts, guide the tongue to its original position to prevent it from striking you or the vehicle. Safety Belts for Front Outboard Passenger and Rear Outboard Seating Positions Your vehicle - 1996 Ford Aerostar | Owner's Manual - Page 17
the following: u A tight lap/shoulder belt on the occupant. u Child safety seat installation. This mode must be used when installing a child safety seat on the front passenger seat and rear outboard seats where dual locking retractors are provided. To switch the retractor from the emergency locking - 1996 Ford Aerostar | Owner's Manual - Page 18
anchor mounted to the outboard side of the rear seats. This should remain attached, except when removing the rear seats. The second row passenger side outboard seating position uses a hook above the sliding/cargo door to stow the shoulder safety belt when entering or exiting the vehicle or when - 1996 Ford Aerostar | Owner's Manual - Page 19
Proper stowage of shoulder safety belt Disengaging rear seat safety belts for seat removal In order to remove the rear seat, the safety belt must be disengaged from the seat. To disengage the safety belt from the seat, insert a key or small screwdriver into the slot provided on the detachable - 1996 Ford Aerostar | Owner's Manual - Page 20
Disengaging safety belt for rear seat removal 18 - 1996 Ford Aerostar | Owner's Manual - Page 21
Whenever a rear seat has been removed, the tongue end of the detachable anchor must be correctly stowed. See the following illustration. Rear seat shoulder safety belt - stowage (with seat removed) 19 - 1996 Ford Aerostar | Owner's Manual - Page 22
the detachable anchor until you hear a "snap" and feel the latch engage. Adjustable Lap Belts Without Retractors On the center seat of the rear three-passenger seats you will find a lap-belt without a retractor. You must adjust the lap belt to fit snugly and as low as possible around your hips. Do - 1996 Ford Aerostar | Owner's Manual - Page 23
tongue over your lap until it reaches the buckle. If you need to shorten the belt, pull on the loose end of the webbing until the belt fits snugly. Unfastening the lap belts for the center front and center rear seating positions - end release buckle shown (other buckle similar) To unfasten the - 1996 Ford Aerostar | Owner's Manual - Page 24
change the fit of the shoulder belt across the torso. Safety Belt Maintenance Check the safety belt systems periodically to make sure that they work properly and are not damaged. RWARNING Failure to follow these instructions will affect the performance of the safety belts and increase the risk of - 1996 Ford Aerostar | Owner's Manual - Page 25
, front seat belt buckle support assemblies (slide bar) (if equipped), child safety seat tether bracket assemblies (if equipped), and attaching hardware, should be inspected after any collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced - 1996 Ford Aerostar | Owner's Manual - Page 26
, remove the twist and re-install the detachable anchor tongue end into the detachable anchor until you hear a snap and feel the latch engage. Procedure to Correct a Twisted Safety Belt at the "D" Ring (if so equipped) Front and/or Rear Outboard Seating Positions NOTE: The restraint system shown - 1996 Ford Aerostar | Owner's Manual - Page 27
1. Grasp the belt webbing at the "D" ring. See Figure 2. 2. 3. Rotate and fold the belt webbing over itself as required to remove the twist. Feed the folded portion of the belt through the "D" ring. 25 - 1996 Ford Aerostar | Owner's Manual - Page 28
driver air bag is a Supplemental Restraint System (SRS), provided in addition to the driver lap/shoulder belt, and is designed to supplement the protection provided to a properly belted driver in moderate to severe frontal collisions. The supplemental air bag system does not provide restraint to the - 1996 Ford Aerostar | Owner's Manual - Page 29
. There are four very important reasons to use safety belts even with an air bag system. Use your safety belts to: u help keep you in the proper position (away from the air bag) when it inflates u reduce the risk of harm in rollover, side or rear impact collisions, because an air bag is not - 1996 Ford Aerostar | Owner's Manual - Page 30
of the Owner Guide, especially sections entitled Safety Belts for Children and Safety Seats for Children. How the Air Bag Supplemental Restraint System Operates The Air Bag Supplemental Restraint System consists of the driver air bag, impact sensor, a system diagnostic module, a readiness light and - 1996 Ford Aerostar | Owner's Manual - Page 31
system is designed to deploy in frontal and front-angled collisions more severe than hitting a parked vehicle (of similar size and weight) head-on at about 28 mph (45 km/h). Because the system sensors activate the system, the air bags inflate rapidly, filling with non-toxic nitrogen gas in a fraction - 1996 Ford Aerostar | Owner's Manual - Page 32
RWARNING Air bag system components get hot after inflation. Do not touch them after inflation. Inflated driver-side air bag RWARNING If the air bag is inflated, THE AIR BAG WILL NOT FUNCTION AGAIN AND MUST BE REPLACED IMMEDIATELY. If the air bag is not replaced, the unrepaired area will increase - 1996 Ford Aerostar | Owner's Manual - Page 33
lit, u or it will not light immediately after ignition is turned on, u or a group of five beeps will be heard. The tone pattern will repeat periodically until the problem and light are repaired. If any of these things happen, have the air bag system serviced at your Ford or Lincoln-Mercury dealer - 1996 Ford Aerostar | Owner's Manual - Page 34
of air bags or air bag equipped vehicles, see your local Ford or Lincoln-Mercury dealer. Air bags MUST be disposed of by seats that are made specially for children. Safety belts alone do not provide maximum protection for these children. Check your local and state laws for specific requirements. - 1996 Ford Aerostar | Owner's Manual - Page 35
belt properly. When possible, put children in the rear seat of your vehicle. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating positions. RWARNING Carefully follow all of the manufacturer's instructions included - 1996 Ford Aerostar | Owner's Manual - Page 36
recommended for the size and weight of the child. Always follow the safety seat manufacturer's instructions when installing and using the safety seat. Most child safety seats can be used in this vehicle only in vehicle seating positions with lap/shoulder belts. Any booster-type seat that places the - 1996 Ford Aerostar | Owner's Manual - Page 37
with a sliding tongue, make sure the retractor is in the automatic locking mode. All child restraint systems are designed to be secured in vehicle seats by lap belts or by the lap portion of a lap-shoulder belt. RWARNING If you do not properly secure the safety seat, the child occupying the seat may - 1996 Ford Aerostar | Owner's Manual - Page 38
RWARNING Always keep the buckle release button pointing upward and away from the child seat, with the tongue between the child seat and the release button as shown in the following illustration. Safety belt buckle placement for child seats 36 - 1996 Ford Aerostar | Owner's Manual - Page 39
combination lap/shoulder safety belt for the right front seat passenger and rear outboard passengers. If you choose to install a child safety seat or infant carrier in these seating positions: 1. Position the child seat on the seat of the vehicle. In the front seat, adjust the vehicle seat as far - 1996 Ford Aerostar | Owner's Manual - Page 40
While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer's instructions. See Figure 2. Be sure the belt webbing is not twisted, and insert the tongue into the buckle. See Figure 3. Routing the lap/shoulder belt 38 - 1996 Ford Aerostar | Owner's Manual - Page 41
Buckling the belt 39 - 1996 Ford Aerostar | Owner's Manual - Page 42
4. Grasp the shoulder portion of the belt and pull downward until all of the belt is extracted and a click is heard. At this time, the retractor is in the automatic locking mode (child seat restraint mode). See Figure 4. Setting the retractor to automatic locking mode 40 - 1996 Ford Aerostar | Owner's Manual - Page 43
5. Allow the belt to retract. Pull up on the shoulder webbing. A clicking sound will be heard as the belt retracts. This indicates the retractor is in the automatic locking mode. Push down on the child seat while you pull up on the belt to remove any slack in the belt. See Figures 5 and 6. 41 - 1996 Ford Aerostar | Owner's Manual - Page 44
42 - 1996 Ford Aerostar | Owner's Manual - Page 45
forward to make sure that the seat is securely held in place. See Figure 7. Checking that the seat is secure 7. Double check that the retractor is in the automatic locking mode. Try to pull more belt out of the retractor. If you cannot, the belt is in the automatic locking mode. See Figure 8. 43 - 1996 Ford Aerostar | Owner's Manual - Page 46
: To remove the retractor from automatic lock mode, allow seat belt to retract fully to its stowed position and the retractor will automatically switch back to the vehicle sensitive locking mode for normal adult usage. RWARNING Carefully follow all of the manufacturer's instructions included with - 1996 Ford Aerostar | Owner's Manual - Page 47
Rear Center Seating Position with Locking Adjustable Lap Belt DO NOT install a forward-facing child safety seat in the third row center seating position. Forward-facing seats must be installed with a lap/shoulder belt, or a lap belt seat manufacturer's instructions. Insert the belt tongue into the - 1996 Ford Aerostar | Owner's Manual - Page 48
rear floor by using a tether anchor kit (613D74), available at no charge from any Ford dealership. Read and carefully follow the instructions provided your vehicle. If you want your child's safety seat located in the front, right hand passenger seat, you must use the tether strap anchor attachment - 1996 Ford Aerostar | Owner's Manual - Page 49
these steps to install a tethered child safety seat in the front seat: 1. 2. Buckle the lap/shoulder belt in the seat directly behind the front passenger seat. Pull all the stored belt out of the rear seat belt retractor to switch the retractor to automatic locking mode. Let the retractor wind up - 1996 Ford Aerostar | Owner's Manual - Page 50
's instructions for weight and height restrictions. Children must be properly buckled before riding in the vehicle. It is the law in every state and province. This child seat conforms to all Federal/Canadian motor vehicle safety standards. Always adjust the lap and shoulder harness belts provided - 1996 Ford Aerostar | Owner's Manual - Page 51
Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. RWARNING Failure to follow all of the instructions on the use of this child restraint system can - 1996 Ford Aerostar | Owner's Manual - Page 52
Figure 1 2. Continue to unfold the child seat until it rests on the seat as shown in Figure 2. Figure 2 50 - 1996 Ford Aerostar | Owner's Manual - Page 53
3. Read the information and warnings on the child seat. Check the child's size, weight and age to be sure the child is not too small or too . Lower the seat cushion. Pull the lap and shoulder belts cinch release strap while pulling the shoulder belts fully out. Refer to Figures 4 and 5. 51 5. 6. - 1996 Ford Aerostar | Owner's Manual - Page 54
Figure 4 Figure 5 6. If connected, squeeze the top and the bottom of the right half of the chest clip and pull to separate both halves. 52 - 1996 Ford Aerostar | Owner's Manual - Page 55
child on the child seat and position the shoulder belts over each shoulder. Refer to Figure 6. Figure 6: Shoulder safety belt placement on the child 8. Insert either the left or right safety belt tongue into the single opening of the crotch belt buckle as shown in Figure 7. (It does not matter - 1996 Ford Aerostar | Owner's Manual - Page 56
9. Fasten both halves of the chest clip below the child's shoulders and adjust it to comfortably hold the shoulder belts in place on the child's chest. The purpose of this clip is to position the shoulder belts correctly on the child's shoulders. The clip can be easily pulled apart, and is designed - 1996 Ford Aerostar | Owner's Manual - Page 57
out to ensure that the crotch safety belt buckle is securely fastened. Adjust the lap and shoulder belts by pulling firmly on the adjustment belt. Refer to Figure 9. Figure 9: Checking for securely latched buckle and locked retractor 11. If the shoulder belts are pulled too tight, pull on the - 1996 Ford Aerostar | Owner's Manual - Page 58
and pull the halves apart to open the chest clip. Refer to Figure 8. Press the release button on the crotch safety belt buckle. Slide the shoulder belts off the child's shoulders and remove the child. Refer to Figure 6. 2. 3. To stow the built-in child seat: 1. Return the child seat cushion to the - 1996 Ford Aerostar | Owner's Manual - Page 59
replaced if either damage or improper operation is noted. Built-in child seat maintenance Regularly inspect the lap and shoulder belts system of your child seat. See your Ford dealer if the shoulder belt plastic parts. For your convenience, the liner can be removed, machine-washed, and air-dried. 57 - 1996 Ford Aerostar | Owner's Manual - Page 60
may help provide a good shoulder belt fit. To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all Federal motor vehicle safety standards. Belt-positioning booster - 1996 Ford Aerostar | Owner's Manual - Page 61
RWARNING Do not use a belt-positioning booster with a lap-only belt. Lap belts and the lap belt portion of lap and shoulder belts should always be worn snugly and below the hips, touching the child's thighs. RWARNING To reduce the risk of serious injury in a collision, children should - 1996 Ford Aerostar | Owner's Manual - Page 62
while the engine is not running. LOCK locks the steering wheel and gearshift lever. LOCK is the only position that allows you to remove the key. The LOCK feature helps to protect your vehicle from theft. If your key is stuck in the LOCK position and will not turn, move your steering wheel left or - 1996 Ford Aerostar | Owner's Manual - Page 63
the brake warning light. Removing the Key From the Ignition 1. 2. Put the gearshift in P (Park). Set the parking brake fully before removing your foot from the service brake. (This will avoid "binding" or "loading" the park gear if you park on a grade.) Turn the ignition key to LOCK. Remove the - 1996 Ford Aerostar | Owner's Manual - Page 64
or Chime The buzzer or chime will sound if you open the driver's door while the key is in the ignition. Never leave your vehicle unattended with the key in the ignition. Fuel-Injected Engines When starting a fuel-injected engine, the most important thing to remember is to avoid pressing down on the - 1996 Ford Aerostar | Owner's Manual - Page 65
test the warning lights on the instrument panel to make sure that they work. Refer to the Warning Lights and Gauges chapter. Starting Your Engine To start your engine: 1. 2. 3. Follow the steps under Preparing to Start Your Vehicle at the beginning of this section. Turn the ignition key to the - 1996 Ford Aerostar | Owner's Manual - Page 66
the key to return to the ON position after the engine has started. If you have difficulty in turning the key, rotate the steering wheel slightly because it may be binding. For a cold engine: u At temperatures 10˚F (-12˚C) and below: If the engine does not start in fifteen (15) seconds on the - 1996 Ford Aerostar | Owner's Manual - Page 67
alternate procedure described above, it is possible that a fuse has blown and that your brakelamps may also not be functional. Please refer to the chapter titled Servicing Your Aerostar in this Owner Guide for instructions on checking and replacing fuses. RWARNING DO NOT DRIVE YOUR VEHICLE UNTIL YOU - 1996 Ford Aerostar | Owner's Manual - Page 68
drive away in the normal manner. If the engine still does not start, the fuel pump shut-off switch may have been triggered. For directions on how to reset the switch see Fuel Pump Shut-Off Switch later in this chapter. A computer system controls the engine's idle speed. When you start your vehicle - 1996 Ford Aerostar | Owner's Manual - Page 69
cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. If you consistently start your vehicle in subzero temperatures, use an engine block heater (if your vehicle has this option). Engine Block Heater (If equipped) Engine block heaters are strongly - 1996 Ford Aerostar | Owner's Manual - Page 70
or Does Not Start After a Collision Fuel Pump Shut-Off Switch If the engine cranks but does not start or does not start after a collision, the fuel pump shut-off switch may have been triggered. The shut-off switch is a device intended to stop the fuel pump when your vehicle has been involved in - 1996 Ford Aerostar | Owner's Manual - Page 71
. If the button is already set, you may have a different mechanical problem. Turn the ignition key to the ON position for a few seconds, then turn it to the OFF position. Check under the vehicle again for leaking fuel. If you see or smell fuel, do not start your vehicle again. If you do not see or - 1996 Ford Aerostar | Owner's Manual - Page 72
engine running. Exhaust fumes are toxic. See Guarding Against Exhaust Fumes in this chapter for more instructions. Guarding Against Exhaust exhaust fumes. If your vehicle has rear windows and doors that were installed as part of a van conversion, close them while it is running. This prevents exhaust - 1996 Ford Aerostar | Owner's Manual - Page 73
, leaves, and other debris. If the engine is idling while you are stopped in an open area for long periods of time, open the windows at least one inch (2.5 cm). Also, adjust the heating or air conditioning system to bring in outside air. u HEATING - Set fan speed at MEDIUM or HIGH, the function - 1996 Ford Aerostar | Owner's Manual - Page 74
on the following pages show the major parts of the instrument panel that are described in this chapter. Some items shown may not be on all vehicles. In your vehicle, the warning lights and gauges are grouped together on the instrument panel. We call this grouping a cluster. Your vehicle - 1996 Ford Aerostar | Owner's Manual - Page 75
Aerostar mechanical cluster 74 - 1996 Ford Aerostar | Owner's Manual - Page 76
is not fully released, or that the brake fluid level is low in the master cylinder reservoir. If the fluid level is low, the brake system should be checked by your dealer or a qualified service technician. This light comes on when you turn the ignition key to START to verify that the indicator bulb - 1996 Ford Aerostar | Owner's Manual - Page 77
, check the rear anti-lock brake system continuous power fuse and brake lights for proper operation. Rear anti-lock warning light symbol RWARNING If the anti-lock brake system warning light remains on or comes on while driving, have the braking system checked by a qualified service technician - 1996 Ford Aerostar | Owner's Manual - Page 78
the light and chime turn off. u If the safety belt is buckled while the light is u If the safety belt is buckled before the ignition is turned to the ON position, neither the light nor the chime will come on. Safety belt warning light symbol Door Ajar Light and Chime This light turns on along - 1996 Ford Aerostar | Owner's Manual - Page 79
control system during normal operation. If an emission problem is detected, the Check Engine Warning Light (in the cluster) is turned on. Modification or additions to the vehicle may cause incorrect operation of the OBD II system. Additions such as burglar alarms, cellular phones, and CB radios - 1996 Ford Aerostar | Owner's Manual - Page 80
engine. Remove and replace the fuel cap, making sure it is properly seated. After completing three consecutive warm-up cycles and on the fourth engine start-up, the Check Engine Warning Light should turn off. If the light does not go off after the fourth engine restart, have your vehicle serviced - 1996 Ford Aerostar | Owner's Manual - Page 81
the problem. The flashing will continue until the problem is corrected. Each time the ignition key is turned on the controller will detect the problem and flash the signal. The 4WD system remains safe to operate and the vehicle should be returned for service. Electronic 4-wheel drive warning light - 1996 Ford Aerostar | Owner's Manual - Page 82
that you need to have the electrical system checked. Charging system light This light comes on every time you turn the ignition to the ON or START position (engine off). The light should go off when the engine starts and the alternator begins to charge. If the light stays on or comes on when the - 1996 Ford Aerostar | Owner's Manual - Page 83
when the ignition key is in the ON position. If you are running electrical accessories (when the engine is off, or idling at a low speed), the pointer may move toward the lower end of the normal band. If it stays outside the normal band area, have your vehicle's electrical system checked as soon - 1996 Ford Aerostar | Owner's Manual - Page 84
as soon as safely possible. Shut off the engine immediately or severe engine damage could result. Check the engine's oil level, following the instructions on checking and adding engine oil. Refer to Engine oil in the Index. If you do not follow these instructions, you or others could be injured. To - 1996 Ford Aerostar | Owner's Manual - Page 85
the door, turn off the lamps or turn the ignition to the ON position. NOTE: The chime will not sound when the autolamp has activated the shutoff delay. Fuel Gauge The fuel gauge displays approximately how much fuel is in the fuel tank only when the ignition switch is ON. For a proper fuel gauge - 1996 Ford Aerostar | Owner's Manual - Page 86
Fuel gauge Engine Coolant Temperature Gauge This gauge indicates the temperature of the engine coolant, not the coolant level. If the coolant is not at its proper level or mixture, the gauge indication will not be accurate. The pointer moves from the C (cold) mark into the Normal band as the engine - 1996 Ford Aerostar | Owner's Manual - Page 87
the road as soon as it is safely possible. Turn off the engine. Let the engine cool. DO NOT REMOVE COOLANT SYSTEM FILL CAP UNTIL THE ENGINE IS COOL. Check the coolant level following the instructions on checking and adding coolant to your engine. Refer to Engine coolant in the Index. If you do not - 1996 Ford Aerostar | Owner's Manual - Page 88
brake sensor. The speedometer is also used to provide a speed signal for correct operation of the vehicle's Powertrain Control Module (PCM), electronic transmission, and speed control once the vehicle leaves the factory. Your Ford dealership service personnel can change the conversion constant. Some - 1996 Ford Aerostar | Owner's Manual - Page 89
at high speeds, it may be the result of this limiting device. It is a normal condition and can be avoided by reducing vehicle/engine speed. Speedometer Odometer/Trip Odometer The Liquid Crystal Display (LCD) odometer is a combination trip odometer and total odometer. The total odometer is normally - 1996 Ford Aerostar | Owner's Manual - Page 90
Column Controls The controls on the steering column and wheel are designed to give you easy access to the controls while you are driving. The Turn Signal Lever You can use the turn signal lever on the left side of the steering column to: u operate the turn signals and cornering lamps u turn the - 1996 Ford Aerostar | Owner's Manual - Page 91
If the turn indicator light in the instrument panel does not illuminate or remains on (doesn't flash) when you signal a turn, the turn signaling system is malfunctioning. Have this condition corrected as soon as possible, but make sure that you use the accepted hand signals in the meantime. High - 1996 Ford Aerostar | Owner's Manual - Page 92
at the end of the turn signal lever toward or away from the instrument panel to the interval operation you front of the vehicle (e.g., bug shields) may adversely affect the windshield washer system from delivering fluid to the windshield. Devices such as bug shields are not recommended for your Ford - 1996 Ford Aerostar | Owner's Manual - Page 93
lever on your Aerostar is mounted on the steering column. On the end of the gearshift lever is the OVERDRIVE OFF button. For additional information about the gearshift lever and the OVERDRIVE OFF button, see the Driving Your Aerostar chapter. Overdrive off button OVERDRIVE OFF Light on Gearshift - 1996 Ford Aerostar | Owner's Manual - Page 94
battery is not fully charged, the battery power can be drained. To use the hazard flasher: 1. 2. Push in the flasher button; it will pop out and the lamps will begin to flash. To stop the flashers, push in the flasher button again. NOTE: The flasher button will be sticking up slightly higher when - 1996 Ford Aerostar | Owner's Manual - Page 95
Horn To sound the horn, press either horn pad. Horn location (with speed control option) Tilt Steering (If equipped) RWARNING Never adjust the steering wheel when the vehicle is moving. You could lose control of the vehicle and injure someone. Turn signal and tilt steering release lever 114 - 1996 Ford Aerostar | Owner's Manual - Page 96
the desired position. Release the lever to lock the steering wheel in place. Be sure the steering wheel locks in a notch. It is not infinitely adjustable. Do not adjust the steering wheel while the vehicle is in motion. Speed Control (If equipped) Speed control switches on the steering wheel 115 - 1996 Ford Aerostar | Owner's Manual - Page 97
can be accomplished by pushing in the transmission control switch located on the end of the gearshift lever. The speed control cannot reduce the vehicle speed if it goes above your set speed on a downhill grade. For the best fuel economy during normal driving conditions, leave the transmission in - 1996 Ford Aerostar | Owner's Manual - Page 98
, select Drive by cancelling Overdrive. You can switch to Drive at any speed. For the best fuel economy during normal driving conditions, leave the transmission in j (Overdrive). RWARNING Do not shift the transmission into N (Neutral) with the speed control on. You can use the accelerator pedal to - 1996 Ford Aerostar | Owner's Manual - Page 99
To turn off the speed control or to reset the speed: In addition, the speed control is turned off each time you turn the vehicle off. 118 - 1996 Ford Aerostar | Owner's Manual - Page 100
. You may have to temporarily resume manual speed control while driving up a steep grade in order to maintain the speed you desire. If the speed control "dropped out" after your climb is completed, the speed of your vehicle can be reset with the SET ACCEL switch, or returned to the previous set - 1996 Ford Aerostar | Owner's Manual - Page 101
of your vehicle and could injure someone. Use of radio transmitting equipment that is not Federal Communications Commission (FCC) or in Canada the Canadian Radio and Telecommunications Commission (CRTC) approved may cause the speed control to malfunction. Therefore, use only properly installed FCC - 1996 Ford Aerostar | Owner's Manual - Page 102
Features Your vehicle has a variety of features designed for your comfort, convenience and safety. Read this chapter to find out about standard and optional features. Doors Door Handles and Locks Inside handles 121 - 1996 Ford Aerostar | Owner's Manual - Page 103
to preclude unlocking the door by pulling up on the bullet type lock knob. To unlock and open the front door from the inside of the vehicle, pull on the inside door handle. Sliding Door With the door unlocked, unlatch the sliding door by pulling the inside handle to the rear, or by pulling the - 1996 Ford Aerostar | Owner's Manual - Page 104
(but not release it) with the power door lock system (if equipped). Reach under the license plate light shield and release the liftgate latch by door lift cylinders and attaching hardware. RWARNING When driving your vehicle make sure that the liftgate door and window are closed to prevent exhaust - 1996 Ford Aerostar | Owner's Manual - Page 105
on the inner trim panel of vehicles with this option) and can reach the license plate light shield, push the shield down door key and turning it clockwise after you have closed the liftgate, or by using the power door locks (if equipped). 2. 3. The liftgate area is only intended for cargo - 1996 Ford Aerostar | Owner's Manual - Page 106
of the left rear door. To open the right side cargo door from the inside of your vehicle, find the slot on the door and pull the door handle inward. Opening the right side cargo door from the inside When closing the dual rear cargo doors, remember to close the left rear door first. RWARNING Do - 1996 Ford Aerostar | Owner's Manual - Page 107
equipped) The power door lock switches are located in the front doors. To lock all doors push the switch marked LOCK. To unlock all doors push the switch marked UNLOCK. Memory lock (sliding door) Your vehicle has a sliding door memory lock feature that does not require the sliding door to be closed - 1996 Ford Aerostar | Owner's Manual - Page 108
both front door windows. You must place the ignition switch in the ON or ACC position to use your power window controls. RWARNING When driving your vehicle make sure that the liftgate door and window are closed to prevent exhaust fumes from being drawn into the vehicle. This will also prevent cargo - 1996 Ford Aerostar | Owner's Manual - Page 109
Power window controls - driver-side shown Seats Adjusting the Front Seat Manually You can move the driver seat forward or backward. If your vehicle is equipped with the optional reclining bucket seat, you can also tilt the seatback up to 30 degrees rearward. The front passenger seat cannot be - 1996 Ford Aerostar | Owner's Manual - Page 110
RWARNING Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. RWARNING To reduce the risk of serious injury in a collision, always drive and ride with your seatback upright and the lap belt snug and low across the hips. RWARNING To reduce the risk of - 1996 Ford Aerostar | Owner's Manual - Page 111
Captain's Chair (Optional Quad Buckets) To provide easy access to the rear of the vehicle, the passenger side rear captain's chair can be tilted forward. To tilt seat forward: 1. 2. 3. Put the seatback in the upright position. Lift upward on the lower handle on the - 1996 Ford Aerostar | Owner's Manual - Page 112
. Disengage the lap/shoulder safety belt from the seat by inserting a key or similar device into the slot in the detachable anchor and lifting upward. Stow the tongue end of the detachable anchor as shown. 2. Push the seat assembly rearward to disengage the front and rear floor hooks and lift the - 1996 Ford Aerostar | Owner's Manual - Page 113
seat assembly to slide forward, engaging the front and rear floor hooks with the floor well retainers. belt, be sure it is not twisted. Remove any twist, then insert the tongue end of the detachable anchor into the detachable anchor until you hear a "snap" and feel the latch engage. RWARNING Check - 1996 Ford Aerostar | Owner's Manual - Page 114
is equipped with a Built-In Child Seat, make sure the child seat is properly stowed before operating the seat bed. To remove seat assembly: 1. Disengage the lap/shoulder safety belt from the seat by inserting a key or screwdriver into the slot in the detachable anchor and lifting upward. Stow the - 1996 Ford Aerostar | Owner's Manual - Page 115
Location of the detachable anchor warning label on safety belt 134 - 1996 Ford Aerostar | Owner's Manual - Page 116
Rear seat shoulder safety belt - stowage (with seat removed) 135 - 1996 Ford Aerostar | Owner's Manual - Page 117
Location of the stowage hook caution label on safety belt 136 - 1996 Ford Aerostar | Owner's Manual - Page 118
Proper stowage of shoulder safety belt 137 - 1996 Ford Aerostar | Owner's Manual - Page 119
hooks to disengage from the floor attachment. Lift seat at rear and rotate about the forward attachment. When seat latches are clear of floor attachments, release the latch handles. Pull the seat rearward to disengage it from the front floor pins. 4. 5. Be careful that the latches are not damaged - 1996 Ford Aerostar | Owner's Manual - Page 120
you engage the safety belt, be sure it is not twisted. A twisted safety belt may cause the retractor to work improperly. Remove any twist, then behind the front seats on wagons with seven passenger seating. To fold down the rear seatback: To lower the rear seatback down to its cargo or bed position - 1996 Ford Aerostar | Owner's Manual - Page 121
Installation and removal of the second and third passenger bed and bench seat RWARNING Never adjust the driver's seat or seatback when the vehicle is moving. RWARNING Always latch the vehicle seat to the floor, whether the seat is occupied or - 1996 Ford Aerostar | Owner's Manual - Page 122
seat to the bed position. To convert the bed to a seat: 1. While in front of the seat, pull the release lever up and at the same time pull the the seatback to the full upright and locked position. Make sure the safety belts are free and available for use. RWARNING The seat/bed should not be - 1996 Ford Aerostar | Owner's Manual - Page 123
vehicle is equipped with this option, you can inflate a lumbar support pad in the seatback. To inflate the lumbar pad, push the INFLATE side of the rocker switch. To deflate, push the DEFLATE side of the switch. Power lumbar switch Cleaning the Seats Vinyl For routine cleaning, wipe the surface - 1996 Ford Aerostar | Owner's Manual - Page 124
Underseat Stowage Drawer (If equipped) If your vehicle is equipped with the front passenger seat drawer, open it by moving the latch lever upward and pulling the drawer toward the front of the vehicle. To remove the drawer, pull past the stop tab on the back of the drawer. Underseat stowage drawer - 1996 Ford Aerostar | Owner's Manual - Page 125
Mirrors For vehicles without rear door windows, the right-hand side mirror is a flat glass mirror. Remote Control Mirrors (If equipped) To adjust the remote controlled side mirrors: 1. 2. Locate the switch in the driver's door trim panel. Select the right or left mirror by moving the center switch to - 1996 Ford Aerostar | Owner's Manual - Page 126
Power mirror control Do not clean the plastic housing of any electric mirror with gasoline or other petroleum-based cleaning products. Console Your vehicle may have a full console. The full console has the features shown in the illustration below. The features on the console 145 - 1996 Ford Aerostar | Owner's Manual - Page 127
position, the transmitter can be activated by pressing on the compartment door. To install the transmitter: 1. 2. Push down on latch. Open door by moving hand towards front of vehicle while maintaining pressure on latch (Figure 1). 3. Remove the backing from the self-adhesive side of the VelcroTM - 1996 Ford Aerostar | Owner's Manual - Page 128
button of your transmitter is in line with one of the pegs on the door when the door is closed (Figure 2). 5. Once the transmitter is installed, the actuation peg on the door in line with your transmitter button may need to be adjusted for proper function. This can be done using the button height - 1996 Ford Aerostar | Owner's Manual - Page 129
6. By properly adjusting the actuation peg height, you will be able to actuate your garage door by pressing the door as shown (Figure 4). 148 - 1996 Ford Aerostar | Owner's Manual - Page 130
Electronic Sound Systems Compact Disc Radio 149 - 1996 Ford Aerostar | Owner's Manual - Page 131
Also, some of the knobs and buttons control several different functions, so be sure to read all of the operating instructions carefully. How to turn the radio on and off Press the "POWER" button to turn the radio on. Press it again to turn it off. How to adjust the volume Press the (+/ ) end of the - 1996 Ford Aerostar | Owner's Manual - Page 132
quickly, press and hold down either the top or bottom half of the "SEEK" button. While you are manually tuning, the display will show a blinking "M". Manual tuning adjusts your radio to any allowable broadcast frequency, whether or not a station is present on that frequency. (See All About - 1996 Ford Aerostar | Owner's Manual - Page 133
five seconds. To stop the scan mode on the presently sampled station press the "SCAN/TUNE" button again. u Setting the Station Memory Preset buttons Your radio is equipped with 5 station memory buttons. These buttons can be used to select up to 5 preset AM stations and 10 FM stations (5 in FM1 and - 1996 Ford Aerostar | Owner's Manual - Page 134
will automatically set your memory buttons to the strong local stations so you don't have to continually manually tune to existing stations. Activate Auto Memory Store by pushing the "AUTO PRESET" button once. Your radio will set the first five strong stations of the band you are in (AM, FM1 or FM2 - 1996 Ford Aerostar | Owner's Manual - Page 135
the radio will begin playing the station stored on memory button 1. To deactivate the Auto Memory Store mode and return to the manually-set side to decrease treble (less "highs"). u Adjusting speaker balance Balance control allows you to adjust the sound distribution between the right and left - 1996 Ford Aerostar | Owner's Manual - Page 136
speaker fader Fade control allows you to adjust the sound distribution between the front and rear speakers. Push the "AUDIO" button repeatedly until the display reads "FADE." Push the "+" side of the "VOL" button to shift the sound to the front speakers, and push the "-" side to shift the sound - 1996 Ford Aerostar | Owner's Manual - Page 137
. (These features are described later.) Once a disc is inserted, operation of the CD player will override that of the radio. NOTE: The volume, bass, treble, balance and fader controls on the radio are also used with the CD player. Refer to earlier operating instructions about these controls. 156 - 1996 Ford Aerostar | Owner's Manual - Page 138
CD player has heat protection circuitry to protect the laser diode. If the temperature of the player reaches 167˚F (75˚C), the heat detection circuit operation returns to the radio mode. To resume CD play, press the "PLAY/STOP" button once again. NOTE: If the ignition key is turned OFF during play - 1996 Ford Aerostar | Owner's Manual - Page 139
Using the "SEEK" feature The "SEEK" feature allows you to quickly find a particular selection on the disc. Press the bottom (b) half of the "SEEK" button once to repeat the current playing selection. Press the top (a) half of the "SEEK" button to advance to the next selection. Pressing and holding - 1996 Ford Aerostar | Owner's Manual - Page 140
. When on, the compression indicator ("C") will appear in the display. Press the button again to turn off. u Automatic Disc Storage If the disc is ejected from the CD player but is not removed from the disc opening within approximately 10 seconds, the player will automatically reload the disc for - 1996 Ford Aerostar | Owner's Manual - Page 141
system. NOTE: You can eject the disc while the radio power and/or ignition is on or off. How To Take Care of and Clean Your CD Player and Discs To ensure the continued performance of your Ford the disc to direct sunlight or heat sources such as defroster and floor heating ducts. Do not leave any - 1996 Ford Aerostar | Owner's Manual - Page 142
servicing to qualified personnel only. Common Operating Conditions of Your CD Player The following information is designed to help operating. u Different manufacturers of compact discs may produce discs with different dimensions or tolerances, some of which may not be within industry standards or - 1996 Ford Aerostar | Owner's Manual - Page 143
If play does not begin once the disc has been inserted: u The radio is not on. u The unit is in the stop mode. u Moisture may have condensed on the lenses within the unit. If this occurs, remove the disc and wait approximately an hour until the moisture evaporates. If the sound skips: u Badly - 1996 Ford Aerostar | Owner's Manual - Page 144
High-Level Audio System High-Level Audio System 163 - 1996 Ford Aerostar | Owner's Manual - Page 145
: If the volume level is set above a certain listening level when the ignition switch is turned off, when the ignition switch is turned back on, the volume will come back to a "nominal" listening level. However, if the radio power is turned off, the volume will remain in the position it was set at - 1996 Ford Aerostar | Owner's Manual - Page 146
(a) or left (b) side of the "SEEK" button. To change frequencies quickly, press and hold down either the right or left side of the "SEEK" button. Manual tuning adjusts your radio to any allowable broadcast frequency, whether or not a station is present on that frequency. (See All About - 1996 Ford Aerostar | Owner's Manual - Page 147
To stop the scan mode on the presently sampled station press the "SCAN/TUNE" button again. u Setting the Station Memory Preset buttons Your radio is equipped with 5 station memory buttons. These buttons can be used to select up to 5 preset AM stations and 10 FM stations (5 in FM1 and 5 - 1996 Ford Aerostar | Owner's Manual - Page 148
will automatically set your memory buttons to the strong local stations so you don't have to continually manually tune to existing stations. Activate Auto Memory Store by pushing the "AUTO PRESET" button once. Your radio will set the first five strong stations of the band you are in (AM, FM1 or FM2 - 1996 Ford Aerostar | Owner's Manual - Page 149
Adjusting the tone balance and speaker output of your radio u Increasing or decreasing bass response Push the the sound to the left speakers. u Adjusting speaker fader Fade control allows you to adjust the sound distribution between the front and rear speakers. Push the "AUDIO" button repeatedly - 1996 Ford Aerostar | Owner's Manual - Page 150
Controls of Your Cassette Tape Player How to insert a tape Your cassette tape player is equipped with power tape can be loaded with the ignition on whether or not the radio power is on. How to locate a " button. The radio will automatically begin playing until fast forward is manually stopped. At the - 1996 Ford Aerostar | Owner's Manual - Page 151
u Using the "SEEK" function with your cassette tape player While in the tape mode, push the right (a) side of the "SEEK" button to seek forward to the next selection on the tape. Push the left (b) side to seek the previous tape selection. NOTE: If you want to restart a currently playing tape - 1996 Ford Aerostar | Owner's Manual - Page 152
the "EJCT" button. The radio will resume playing if the radio power is on. The tape cartridge can be ejected with radio power (and/or ignition) on or off. How mode without interrupting radio play. Using the Dolby B noise reduction feature NOTE: Noise reduction system manufactured under license from - 1996 Ford Aerostar | Owner's Manual - Page 153
equipped to diagnose certain problems you may experience. Error codes are as follows: Error 0 - Communication error between the radio controller and the tape controller. The cassette player will eject the tape. Insert the tape again. If the same error code appears, turn the ignition off, then back - 1996 Ford Aerostar | Owner's Manual - Page 154
Ford Cassette Cleaning Cartridge to clean the tape player head after 10-12 hours of play will help heat or cold. If they are exposed to extreme conditions, allow them to reach a moderate temperature before playing. before playing by putting your finger or a pencil into one of the holes and turning - 1996 Ford Aerostar | Owner's Manual - Page 155
Electronic Stereo Radio 174 - 1996 Ford Aerostar | Owner's Manual - Page 156
Electronic Stereo Radio with Cassette 175 - 1996 Ford Aerostar | Owner's Manual - Page 157
Radios Using the Controls on Your New Radio How to tune radio stations (Stereo Radio) There are three ways for you to tune in to a particular station. You can manually or left side of the "TUNE" button. Manual tuning adjusts your radio to any allowable broadcast frequency, whether or not a station - 1996 Ford Aerostar | Owner's Manual - Page 158
the Controls of Your Cassette Tape Player How to insert a tape Insert a cassette (with the open edge to the right) firmly into the tape door opening, making sure the cassette is completely in and "seated." NOTE: A cassette tape can be loaded with the ignition on whether or not the radio power is - 1996 Ford Aerostar | Owner's Manual - Page 159
and eject the cassette, press the "EJECT" button. The radio will resume playing. Using the Dolby B noise reduction feature Push the k/memory preset #3 button to activate. Push again to deactivate. NOTE: Noise reduction system manufactured under license from Dolby Labs Licensing Corporation. "Dolby - 1996 Ford Aerostar | Owner's Manual - Page 160
Turn the radio Ford Cassette Cleaning Cartridge to clean the tape player head after 10-12 hours of play will help sunlight, high humidity and extreme heat or cold. If they are turning the hub until the tape is tight. u Loose labels on cassette tapes can become lodged in the mechanism. Remove - 1996 Ford Aerostar | Owner's Manual - Page 161
all Aerostar models. The rear seat radio controls are located behind the driver on the left hand side of the vehicle. These controls duplicate several radio functions of the radio and allow the use of headphones in the vehicle. Rear seat radio controls How to turn the rear seat radio controls on - 1996 Ford Aerostar | Owner's Manual - Page 162
to turn all speakers on. NOTE: Turning the ignition off then on again will not turn the speakers back on, if previously turned off by the "SPKRS ON-OFF" button on the rear seat controls. Using the "SEEK" function Press the right (a) side of the "SEEK" rocker switch to seek to the next radio station - 1996 Ford Aerostar | Owner's Manual - Page 163
is approximately 25 miles (40 kilometers). Beyond this distance, the radio is operating in a fringe area and the signal becomes weaker. NOTE: Always make sure your antenna (whether you have a power antenna or a manually adjustable antenna) is fully extended to its maximum length for proper reception - 1996 Ford Aerostar | Owner's Manual - Page 164
into this system. This feature automatically switches a weak stereo signal to a clearer monaural signal, which improves the quality of reception. Several sources of static are normal conditions on AM frequencies. These can be caused by power lines, electric fences, traffic lights and thunderstorms - 1996 Ford Aerostar | Owner's Manual - Page 165
Ask your dealer for a copy of this limited warranty. Service At Ford Electronics, we stand behind our audio systems with a comprehensive service and repair program. If anything should go wrong with your Ford audio system, return to your dealer for service. There is a nationwide network of qualified - 1996 Ford Aerostar | Owner's Manual - Page 166
further raise vehicle performance and fuel economy. The TCC will engage when the transmission operating temperature and other conditions determined by the PCM have been met. Engagement of the clutch may be noted as a decrease in engine speed. To help in troubleshooting, the PCM continually performs - 1996 Ford Aerostar | Owner's Manual - Page 167
has been detected. If the Overdrive Off Indicator Light is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage to the transmission could occur. Some vehicles are equipped with a Powertrain Control Module that limits engine speeds with a cut-out mode to promote - 1996 Ford Aerostar | Owner's Manual - Page 168
alternate procedure described above, it is possible that a fuse has blown and that your brakelamps may also not be functional. Please refer to the chapter titled Servicing Your Aerostar in this Owner Guide for instructions on checking and replacing fuses. RWARNING DO NOT DRIVE YOUR VEHICLE UNTIL YOU - 1996 Ford Aerostar | Owner's Manual - Page 169
Neutral), the wheels of the vehicle are not locked. Your vehicle will roll freely, even on the slightest incline, unless the parking brake or brakes are on. control switch labeled OVERDRIVE OFF located on the end of the gearshift lever. Press this switch and the indicator light engine braking is 188 - 1996 Ford Aerostar | Owner's Manual - Page 170
for optimum powertrain cooling and fuel economy. This can be accomplished by pushing the transmission control switch again, to cancel the OVERDRIVE OFF control and light. When to use 2 (Second) With the gearshift in the 2 (Second) gear position more engine braking is provided. Use 2 (Second) gear - 1996 Ford Aerostar | Owner's Manual - Page 171
into P (Park). This position locks the transmission and prevents the rear wheels from turning. To securely latch the gearshift in the P (Park) position, at calibrated speeds. Power Braking Increasing the engine speed above idle without vehicle movement (such as holding the brake) in a forward or - 1996 Ford Aerostar | Owner's Manual - Page 172
checked. If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually but it takes more effort. Never hold the steering wheel to the extreme right or left for more than five seconds if the engine is running. This can damage the power steering pump - 1996 Ford Aerostar | Owner's Manual - Page 173
the road is firm, dry and level, the engine power is distributed one-third to the front axle and two-thirds to the rear axle. However, if a wheel begins to slip, the microprocessor will sense this condition and signal the system to transmit more power to the axle with more traction. (You may feel - 1996 Ford Aerostar | Owner's Manual - Page 174
vehicle wheel balancing will cause damage to the drivetrain of E-4WD Aerostars. Brakes Front Disc Brakes The front disc brakes are self-adjusting. They do not require service other than periodic inspection for pad wear. Rear Drum Brakes The rear drum brakes are self-adjusting. Automatic adjustment - 1996 Ford Aerostar | Owner's Manual - Page 175
will light for low brake fluid in the common brake fluid reservoir. RWARNING An increase in pedal travel will result in reduced braking capability. The brake system should be checked immediately. Rear Anti-lock Brakes Your vehicle is equipped with a rear Anti-lock Brake System (ABS). This system - 1996 Ford Aerostar | Owner's Manual - Page 176
seems "low", it may indicate the need for a brake system inspection and/or service. You should have your brakes checked as soon as possible. Occasional brake squeal during light to moderate stops does not affect the function of the brake system and is normal. However, if the squeal becomes louder - 1996 Ford Aerostar | Owner's Manual - Page 177
full advantage of engine braking power when slowing down. Applying the Brakes Apply the brake pedal gradually. Use the "squeeze" technique - push on the brake pedal with a steadily increasing force. This allows the wheels to continue to roll while you are slowing down, which lets you steer properly - 1996 Ford Aerostar | Owner's Manual - Page 178
the release button in the parking brake lever while pulling up on the lever, and then lower the lever all the way to the floor. Parking Brake RWARNING Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn off the ignition whenever you leave your vehicle. 197 - 1996 Ford Aerostar | Owner's Manual - Page 179
within reasonable limits. Sudden acceleration, deceleration, turning, or combinations of these maneuvers can cause a vehicle to behave differently than anticipated. u Extreme braking can cause the front wheels to lock and slide, making it difficult to control the direction of the vehicle. Use - 1996 Ford Aerostar | Owner's Manual - Page 180
acceleration can cause the rear wheels to spin, perhaps resulting in reduced steering control. If the wheels spin during vehicle start-up, shift to second gear. Move forward slowly and evenly. If this does not work, try rocking the vehicle. High Speed Driving Ford Motor Company recommends obeying - 1996 Ford Aerostar | Owner's Manual - Page 181
pump brakes (except with rear anti-lock brakes). u Consider using one of the lower gears. RWARNING To avoid skidding and losing control on slippery roads, do not downshift into 1 (First) when you are moving faster than 20 mph (30 km/h). RWARNING The Anti-Lock Brake System may not prevent brake - 1996 Ford Aerostar | Owner's Manual - Page 182
gently several times as your vehicle moves slowly. This helps to dry the brakes. NOTE: If the transmission and transfer case is submerged in water, their fluids should be checked and changed, if necessary. NOTE: All rear axle lube quantities must be replaced every 100,000 miles (160,000 km) or if - 1996 Ford Aerostar | Owner's Manual - Page 183
or tow. The total weight of your vehicle, plus the weight of the passengers and cargo, should never be more than the Gross Vehicle Weight Rating (GVWR). Also, the weight that your vehicle carries over the front axle and rear axle should never be more than the Gross Axle Weight Rating (GAWR) for the - 1996 Ford Aerostar | Owner's Manual - Page 184
may lose control and injure someone. Vehicle/Trailer Loads All vehicles may tow a Class I trailer provided the Gross Combined Weight (GCW) is vehicle's engine, transmission, axle, brakes, tires and suspension. For your safety and for the good of your vehicle, use the right equipment for the type of - 1996 Ford Aerostar | Owner's Manual - Page 185
may require relocation of the underbody spare tire. It is recommended that you secure the tire under the rear-most seat using the hold-down hardware located with the jack. Spare tire stowage (standard length model) Do not tow a trailer until your vehicle has been driven at least 500 miles (800 km - 1996 Ford Aerostar | Owner's Manual - Page 186
front door lock facing or the door latch post pillar. Trucks, unlike passenger cars, are basically custom vehicles designed to carry a load. Most owners optional equipment, such as step bumpers and light bars, for example. RWARNING It is extremely dangerous to ride in a cargo area, inside or outside - 1996 Ford Aerostar | Owner's Manual - Page 187
a safety belt properly. RWARNING Cargo should always be secured to prevent it from shifting and causing damage to the vehicle or harm to passengers. Each additional item of equipment affects how much cargo a vehicle can carry. If a vehicle is overloaded, performance will suffer and service concerns - 1996 Ford Aerostar | Owner's Manual - Page 188
numbers from your vehicle certification label. Understanding Loading/Towing Information The following terms are used to describe the ability to carry or tow a load: u Base Curb Weight u Payload u GVW (Gross Vehicle Weight) u GVWR (Gross Vehicle Weight Rating) 207 - 1996 Ford Aerostar | Owner's Manual - Page 189
Front) u GAWR R (Gross Axle Weight Rating Rear) u GCWR (Gross Combined Weight Rating) u Maximum Trailer Weight Rating u Maximum Trailer Weight u Trailer Weight Range Base Curb Weight The Base Curb Weight is the weight of the vehicle including fuel, coolants, lubricants, emergency tools, spare wheel - 1996 Ford Aerostar | Owner's Manual - Page 190
Axle Weight Rating (GAWR) which is the carrying capacity for each axle system. For trucks, the rear axle will be designed to carry more weight than the front. lead to shortened service life or outright failure. The capacity of the tires is included as part of the axle and suspension system, which is - 1996 Ford Aerostar | Owner's Manual - Page 191
rear axles exceeds the GVWR when added together to allow flexibility in fore and aft loading of cargo. With the tires inflated to the specified pressure the total weight of your vehicle must not exceed the GVWR and GAWR specified on the Safety Compliance Certification Label. This includes full fuel - 1996 Ford Aerostar | Owner's Manual - Page 192
weight rating. Calculating The Load To know how much weight your vehicle can carry: u Obtain ratings from your Safety Compliance Certification Label, and the Trailer towing specifications in the owner guide operate the vehicle (without cargo). u Subtract the total weight of passengers, driver and - 1996 Ford Aerostar | Owner's Manual - Page 193
weighed at a highway weigh station or appropriate commercial facility. Weigh the total vehicle and trailer (if applicable), then separately weigh the vehicle at the front and rear wheels. And finally, weigh the trailer separately if applicable. Use this chart to perform your calculations. 212 - 1996 Ford Aerostar | Owner's Manual - Page 194
front as long as the vehicle owner/operator compensates. This can be accomplished, if necessary, by carrying fewer passengers, less cargo or positioning cargo more toward the rear standards, and only indirectly reflects on the amount of accessory weight that can be carried. In the case of both these - 1996 Ford Aerostar | Owner's Manual - Page 195
, loss of control, and personal injury. Use the Safety Compliance Certification Label to find the axle code number and the engine type for your vehicle. Use the appropriate Maximum Gross Combined Weight Rating (GCWR) chart to find the Maximum GCWR for your type engine and rear axle ratio. Subtract - 1996 Ford Aerostar | Owner's Manual - Page 196
215 - 1996 Ford Aerostar | Owner's Manual - Page 197
216 - 1996 Ford Aerostar | Owner's Manual - Page 198
Automatic Transmissions 217 - 1996 Ford Aerostar | Owner's Manual - Page 199
see your Ford or Lincoln no matter what size engine your vehicle has: u type bumper hitch, or a hitch which attaches to the axle. Underbody mounted hitches are acceptable if installed properly. Follow towing instructions of a reputable rental agency. Whenever a trailer hitch and hardware are removed - 1996 Ford Aerostar | Owner's Manual - Page 200
one combination stop/turn light bulb (# 1157, 3157, 2357, or 3357) on the trailer. Never add more than one trailer light bulb to one circuit. RWARNING Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and - 1996 Ford Aerostar | Owner's Manual - Page 201
. If additional braking is needed, shift the automatic transmission gearshift into 2 (Second) gear or 1 (Low). Servicing your vehicle if you tow If you tow a trailer for a long distance, your vehicle will need to be serviced more frequently than usual. Refer to the Maintenance Schedule and Record - 1996 Ford Aerostar | Owner's Manual - Page 202
trip, practice turning, stopping and backing in an area away from heavy traffic. Get to know the "feel" of the vehicle/trailer combination. Practice backing up. Back up very slowly, with someone outside at the rear of your trailer to guide you. Place your hand at the bottom of the steering wheel and - 1996 Ford Aerostar | Owner's Manual - Page 203
slightly beyond the normal turning point so the trailer wheels will clear curbs or other obstructions. When stopped in traffic for long periods of time in hot weather, place the gearshift selector lever in P (PARK) to increase the engine idle speed. This aids in engine cooling and air conditioner - 1996 Ford Aerostar | Owner's Manual - Page 204
brake pedal and hold. u Start the engine. u Shift transmission into gear and release the parking brake. u Release the brake pedal and move the vehicle uphill to free the wheel chocks. u Apply the brake Weight Rating (GVWR). The crossbars and cross slats are adjustable. Loosen the adjustment - 1996 Ford Aerostar | Owner's Manual - Page 205
may die if you leave the lights on or any electrical equipment on after you turn the engine off. If this happens, you may be able to jump-start your vehicle with a booster battery. RWARNING The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could - 1996 Ford Aerostar | Owner's Manual - Page 206
. If in doubt, call for road service. Preparing Your Vehicle 1. Your vehicle has a 12-volt starting system, so you need to use a 12-volt jumper system. You will damage your starting motor, ignition system, and other electrical parts if you connect them to a 24-volt power supply (either two 12-volt - 1996 Ford Aerostar | Owner's Manual - Page 207
Check all battery terminals and remove any excessive corrosion before you attach the jumper cables. Turn on the heater fan in both vehicles. Turn the function selector knob to the V position. Turn off all other switches on the engine or frame spark may cause an explosion of the gases that surround the - 1996 Ford Aerostar | Owner's Manual - Page 208
a different problem. When both vehicles are running, let them idle for a few minutes to charge the discharged battery. 2. 3. Removing jumper cables 1. Always remove the jumper cables in the reverse order. Remove the negative ( ) end of the jumper cable from the metallic surface on the engine or - 1996 Ford Aerostar | Owner's Manual - Page 209
heavily. Instead, gradually decrease the speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. Park on a level spot, turn off the ignition, set the parking brake, and turn on the hazard flashers. The Conventional Spare Tire If you have the conventional spare - 1996 Ford Aerostar | Owner's Manual - Page 210
tire could fail, causing you to lose control of the vehicle, possibly injuring yourself or To avoid injury, never run the engine with one wheel off the ground, such as when changing a tire. Extended use of other than matching size spare tires on a Traction-Lok axle - 1996 Ford Aerostar | Owner's Manual - Page 211
u try to repair the temporary spare tire or remove it from its wheel. u use the wheel for any other type of vehicle. u drive through an automatic car standard length van model, the spare tire is mounted inside a carrier at the left rear quarter panel. To remove the spare tire, remove the wing nut - 1996 Ford Aerostar | Owner's Manual - Page 212
rearward from under the vehicle. Slide the spare tire to the rear and remove the retainer from the wheel. To stow cable/retainer with spare tire removed, insert cable fitting into carrier rear wall slot, place wheel retainer against the carrier, and turn lug nut wrench clockwise until slack is - 1996 Ford Aerostar | Owner's Manual - Page 213
Temporary spare tire location and assembly 233 - 1996 Ford Aerostar | Owner's Manual - Page 214
hole and turn counterclockwise until the cable/retainer is extended for insertion into the wheel. Install the retainer through wheel center with valve stem facing up. Rotate wrench clockwise until tire is secured. (Raising mechanism will slip.) Check for proper seating against underbody supports and - 1996 Ford Aerostar | Owner's Manual - Page 215
wing nut from their stowed location on the jack. Position the flat tire, valve stem up, under the rear-most seat and over the "J" bolt attaching bracket on the floor pan. Insert the "J" hook bolt through the center of the wheel and hook on bracket. Install plate over "J" hook bolt and secure with - 1996 Ford Aerostar | Owner's Manual - Page 216
Flat tire stowage (Standard length model) Extended van underbody outside spare wheel/flat tire storage 236 - 1996 Ford Aerostar | Owner's Manual - Page 217
the Tire NOTE: To lift your vehicle by other than the front or rear jacking points, be sure to use only hoist adapters with a wide brake and block the wheel that is diagonally opposite the tire that you are changing. NOTE: Make sure the ignition is in the OFF position. When one of the back wheels - 1996 Ford Aerostar | Owner's Manual - Page 218
2. Get out the spare tire and jack. The jack, jack handle and lug nut wrench are stowed separately on the left hand wheelhouse inner panel on standard length models. And in the right rear storage compartment on extended length models. Jack stowage Aerostar extended model jack pack 238 - 1996 Ford Aerostar | Owner's Manual - Page 219
-half turn (counterclockwise). Do not remove the wheel lug nuts until you raise the tire off the ground. Unfold the jack handle and lock into the jack. Use the jack handle to slide the jack under the vehicle. 4. 5. Removing and Replacing the Tire 1. Positioning the jack a. To raise a front wheel - 1996 Ford Aerostar | Owner's Manual - Page 220
b. To raise a rear wheel, place the jack under a horizontal portion of the underbody member ahead of the wheel as shown. Rear jacking point c. Turn the jack handle clockwise until the wheel is completely off the ground. RWARNING Never place the jack under the rocker panels. 240 - 1996 Ford Aerostar | Owner's Manual - Page 221
nut wrench. Replace the flat tire with the spare tire. Thread the lug nuts on the wheel studs with the beveled face toward the wheel. Use the lug nut wrench to screw the lug nut snug against the wheel but do not tighten. Lower the vehicle by turning the jack handle counterclockwise. Remove the jack - 1996 Ford Aerostar | Owner's Manual - Page 222
specified in the Maintenance Schedule and Record booklet. Also retighten to the specified torque at 500 miles (800 km) of operation after any wheel change or any time the lug nuts are loosened. RWARNING Failure to retighten wheel lug nuts at mileages specified could allow wheels to come off - 1996 Ford Aerostar | Owner's Manual - Page 223
involved in a substantial jolt. For information on how to check and reset the fuel pump shut-off switch, see Fuel pump shut-off switch in the Index. Towing Your Vehicle The recommended method to tow your Aerostar is with flatbed or wheel lift equipment. However, slingbelt towing is acceptable. On - 1996 Ford Aerostar | Owner's Manual - Page 224
244 - 1996 Ford Aerostar | Owner's Manual - Page 225
Customer Assistance Roadside Assistance Ford Motor Company has set up a 24-hour, seven-day-a-week hotline with trained operators who put you in touch with the help you need if you experience a problem with your vehicle. This complimentary service is provided to you throughout your warranty period of - 1996 Ford Aerostar | Owner's Manual - Page 226
If You Have a Service Problem Ford Motor Company has authorized Ford and Lincoln-Mercury dealerships that can service your vehicle for you. This chapter tells you how to get service or maintenance for your vehicle. Service/Maintenance Concerns (U.S. or Canada) Ford recommends taking your vehicle - 1996 Ford Aerostar | Owner's Manual - Page 227
be serviced, or if you need more help than the dealer gave you, contact the Ford Customer Assistance Center to find an authorized dealership that may be able to help. If date purchased u the current mileage on your vehicle u your Vehicle Identification Number (VIN) (listed on your owner card) 247 - 1996 Ford Aerostar | Owner's Manual - Page 228
Light Trucks under warranty that have not been resolved by a dealer or Ford Motor Company. The Board does not review issues involving: u A non-Ford product u A non-Ford dealership u A vehicle sales transaction u A request for reimbursement of consequential expenses unless incidental to a service - 1996 Ford Aerostar | Owner's Manual - Page 229
the unique brochure for California purchasers/lessees. How Does the Board Work? The Board has four members: u three consumer representatives u a Ford or Lincoln-Mercury dealer Consumer candidates for Board membership are recruited and trained by an independent consulting firm. Dealers are chosen - 1996 Ford Aerostar | Owner's Manual - Page 230
provide you with a form to indicate your acceptance or rejection of an award decision. The decisions of the Board are binding on the dealer and Ford, but customers may have other options available to them under state or federal law. The decisions of the Board, however, may be introduced into - 1996 Ford Aerostar | Owner's Manual - Page 231
time, your dealer and Ford Motor Company representative are asked to submit statements. To review your case properly, the Board needs the following information: u legible copies of all documents and u the year, make, model, and vehicle identification number (VIN) maintenance or repair orders that - 1996 Ford Aerostar | Owner's Manual - Page 232
that cannot be resolved by an agreement among you, Ford of Canada, and the Ford dealer, contact the Canadian Motor Vehicle Arbitration Plan (CAMVAP). In many areas of Canada, CAMVAP will help resolve the problem and, if necessary, will arrange for the matter to be arbitrated. Reporting Safety - 1996 Ford Aerostar | Owner's Manual - Page 233
a vehicle owner, Ford of Canada, and/or one of its dealers (that all parties can agree upon), the owner may wish to use the services offered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP). CAMVAP uses the services of Provincial Administrators to assist consumers in scheduling and preparing - 1996 Ford Aerostar | Owner's Manual - Page 234
contact a district or owner relations office before you leave the U.S. or Canada. Use of leaded fuel in your vehicle without a proper conversion may damage the effectiveness of your emissions control system and may cause engine knocking or serious engine damage. Ford Motor Company is not responsible - 1996 Ford Aerostar | Owner's Manual - Page 235
your vehicle back into the U.S. if you use leaded fuel. If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write to: If you are in other foreign - 1996 Ford Aerostar | Owner's Manual - Page 236
-built vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford's rigid engineering and safety specifications. That is why Ford brand accessories are warranted for up to 3 years or 36,000 miles (60,000 km), whichever comes first. See your dealer for complete - 1996 Ford Aerostar | Owner's Manual - Page 237
258 - 1996 Ford Aerostar | Owner's Manual - Page 238
front or rear axle (GVWR, GAWR as shown on the Safety Compliance Certification Label). Consult your dealer for specific weight information. NOTE: The Federal Communications Commission (FCC) or the Canadian Radio Telecommunications Commission (CRTC) regulates the use of mobile communications systems - 1996 Ford Aerostar | Owner's Manual - Page 239
band [CB] transceivers, garage door openers, and other transmitters whose power output is 5 watts or less will not ordinarily affect your vehicle's operation.) NOTE: Because we have no control over the installation, design, or manufacture of such systems, Ford cannot assume responsibility for any - 1996 Ford Aerostar | Owner's Manual - Page 240
262 - 1996 Ford Aerostar | Owner's Manual - Page 241
263 - 1996 Ford Aerostar | Owner's Manual - Page 242
264 - 1996 Ford Aerostar | Owner's Manual - Page 243
vehicle as easy as possible. To help you: the engine compartment so that you can find them easily. the headlamp bulbs - that can be replaced without tools. makes tracking routine service for your vehicle easy. The maintenance schedule is located in the Maintenance Schedule and Record booklet. u We - 1996 Ford Aerostar | Owner's Manual - Page 244
Ford Motor Company recommends that you perform the Owner Maintenance Checks listed in the Maintenance Schedule and Record booklet. These services are important for the proper operation of your vehicle. In addition to the conditions listed in the Owner Maintenance Checklist, be alert for any unusual - 1996 Ford Aerostar | Owner's Manual - Page 245
this, see Battery in this chapter. Working with the engine off: 1. Set the parking brake fully and make sure that the gearshift is securely latched in P (Park). Remove the key from the ignition after you turn the engine off. Block the wheels. This will prevent your vehicle from moving unexpectedly - 1996 Ford Aerostar | Owner's Manual - Page 246
next to the parking brake pedal. Hood release handle 2. While applying downward pressure on the hood, push the hood latch handle located behind the grille near the center front of the vehicle to the left. Disconnect the hood support from the retaining clip on the radiator support and place it - 1996 Ford Aerostar | Owner's Manual - Page 247
to be sure it is securely latched. Engine Compartment Your vehicle has one of the following types of engines: u A 3.0 Liter SEFI, V-6 engine or u A 4.0 Liter SEFI, V-6 engine. The following pages show diagrams of each engine type and where to find items that you should regularly service. 269 - 1996 Ford Aerostar | Owner's Manual - Page 248
3.0L engine compartment service points 270 - 1996 Ford Aerostar | Owner's Manual - Page 249
4.0L engine compartment service points 271 - 1996 Ford Aerostar | Owner's Manual - Page 250
must be used if a power washer is used to clean the engine. The high pressure fluid could penetrate sealed parts and assemblies causing damage or malfunctions. engine block, do not spray a hot engine with cold water. covered. Covering these components will help prevent water damage. running. Water - 1996 Ford Aerostar | Owner's Manual - Page 251
on the door itself. Fuel filler door remote release lever If the release lever is stuck or damaged and you cannot open the fuel filler door, you must use the override cord located at the back of the left rear wheelhouse. (On extended versions the release lever is located in the stowage box.) 273 - 1996 Ford Aerostar | Owner's Manual - Page 252
. hissing sound is heard. When the hissing sound stops, continue rotating counterclockwise to remove the fuel cap. u Turn the fuel cap 1/2 to 3/4 of a turn until a u Make sure that you follow the above fuel cap removal instructions and use caution. Such caution will minimize the possibility of - 1996 Ford Aerostar | Owner's Manual - Page 253
with an authorized Motorcraft or equivalent part. RWARNING If you do not use the proper fuel cap, the pressure in the fuel tank can damage the fuel system or cause it to work improperly in a collision. NOTE: If you replace your fuel cap with an aftermarket fuel filler cap, the customer warranty may - 1996 Ford Aerostar | Owner's Manual - Page 254
Your engine is designed to use regular unleaded fuel with an octane rating of 87. In most cases, it is not necessary to use a fuel with an octane rating higher than 87. At service stations, the octane rating is displayed on a label on the pumps. Typical octane rating label In some parts of - 1996 Ford Aerostar | Owner's Manual - Page 255
and maintains its good fuel economy and emissions by: u minimizing deposits in fuel injectors, combustion chambers and on intake valves. u assuring quick starting and smooth warm-up. u protecting the fuel system from vapor lock in very hot weather, which causes the engine to hesitate or stall - 1996 Ford Aerostar | Owner's Manual - Page 256
u Turn vehicle off when refueling. u Do not smoke when refueling. Fuels are extremely flammable. u Do not siphon any fuel by mouth. RWARNING Gasoline or gasoline blended with methanol can cause blindness and possible death when swallowed. If any fuel is swallowed, call a physician or poison control - 1996 Ford Aerostar | Owner's Manual - Page 257
, and any open flames before fueling your vehicle. 1. Remove the fuel cap by following the instructions above under Removing the Fuel Cap in this chapter. Proceed to add fuel to the tank only if your vehicle is on level ground. Make sure that you pump unleaded fuel and put the nozzle all the - 1996 Ford Aerostar | Owner's Manual - Page 258
components. You may need to crank the engine several times before the fuel system starts to pump fuel from the tank to the engine. Fuel Economy Fuel economy is an estimate of the efficiency of your vehicle and can be calculated as Miles Per Gallon (MPG) or Liters Per 100 Kilometers (L/100K). Do - 1996 Ford Aerostar | Owner's Manual - Page 259
economy shown. The following decrease fuel economy: u Lack of regular, scheduled maintenance u Excessive speed u Rapid acceleration u Driving with your foot on the brake u Sudden stops u Extended engine idling u Using speed control in hilly terrain u Extended use of the A/C, defroster, rear window - 1996 Ford Aerostar | Owner's Manual - Page 260
the best engine performance, fuel economy and engine protection for all climates down to -15˚F (-25˚C). Synthetic engine oils which are CERTIFIED and of the preferred viscosity may be used in your engine. The engine oil and oil filter must still be changed according to the maintenance schedule. 282 - 1996 Ford Aerostar | Owner's Manual - Page 261
ground. Checking the engine oil level: 1. Turn the engine off after it has warmed up and allow a few minutes for the engine oil to drain back into the oil pan. Set the parking brake, making sure the gearshift is securely latched in P (Park). Open the hood. Protect yourself from engine heat. Locate - 1996 Ford Aerostar | Owner's Manual - Page 262
. To add oil, remove the filler cap and use a funnel to pour oil into the opening. Be careful not to overfill the engine. Recheck the oil level after you finish adding oil. Engine Coolant Checking the Engine Coolant NOTE: Be sure to read and understand Precautions When Servicing Your Vehicle at - 1996 Ford Aerostar | Owner's Manual - Page 263
empties, check the engine coolant level in the radiator. Read the following warnings before removing the radiator cap. If it is necessary to fill the radiator, refer to the Engine Coolant Refill Procedure in this chapter for instructions. 1. Before you remove the radiator cap, turn the engine off - 1996 Ford Aerostar | Owner's Manual - Page 264
, add a 50/50 mixture of engine coolant and water to the engine coolant recovery reservoir - DO NOT ADD DIRECTLY TO THE RADIATOR. Add straight water only in an emergency, but you should replace it with a 50/50 mixture of coolant and distilled water as soon as possible. Check the coolant level in the - 1996 Ford Aerostar | Owner's Manual - Page 265
of an improper coolant may void the warranty of your vehicle's engine cooling system. Recycled engine coolant Ford Motor Company recommends that Ford and Lincoln-Mercury dealers use recycled engine coolant produced by Ford-approved processes. Not all coolant recycling processes produce coolant which - 1996 Ford Aerostar | Owner's Manual - Page 266
your vehicle year-round in non-extreme climates. Checking Hoses Inspect all engine and heater system hoses for deterioration, leaks and loose clamps before adding or replacing engine coolant. Make whatever repairs or replacements that are necessary using Motorcraft parts or their equivalents. 288 - 1996 Ford Aerostar | Owner's Manual - Page 267
the lower radiator hose at the radiator connector and drain any remaining engine coolant into a container. Reconnect the lower radiator hose and close the radiator drain cock. 2. 3. 4. 5. Proper procedures for flushing the cooling system can be found in the Service Manual. Engine coolant refill - 1996 Ford Aerostar | Owner's Manual - Page 268
, turn the engine at fast idle until the upper radiator hose is warm and the thermostat is open. Finally, check the radiator and add more engine coolant if needed, following the procedures noted above. Reinstall the radiator cap securely, when finished. If more engine coolant is necessary, remove - 1996 Ford Aerostar | Owner's Manual - Page 269
7,500 miles (12,000 km), consult your Ford Dealer. Windshield Washer Fluid and Wipers Washer Fluid Check the level of the windshield washer fluid every time you stop for fuel. The reservoir for the windshield washer fluid is located in the engine compartment. RWARNING Do not put windshield washer - 1996 Ford Aerostar | Owner's Manual - Page 270
wiper blades, and windshield washer system. If you choose to use a windshield washing solution that must be mixed, follow the manufacturer's mixing instructions. Improperly mixed solutions may freeze unexpectedly. Checking/adding the washer fluid for the liftgate Check the liftgate washer reservoir - 1996 Ford Aerostar | Owner's Manual - Page 271
window washer reservoir Wiper Blades Check the windshield wiper blades at least twice a year. Also check turn the ignition to the ACC position and turn your wipers on. Wait for them to reach a vertical position and turn the ignition to the OFF position. Do not move the wipers manually. Manually - 1996 Ford Aerostar | Owner's Manual - Page 272
, blade refill, or wiper arm always use a Motorcraft part or equivalent. To replace the blades, follow the instructions that come with them. Tires Look at your tires each time you fill your fuel tank. If one tire looks lower than the others, check the pressure in all of them. Always follow these - 1996 Ford Aerostar | Owner's Manual - Page 273
vehicle handling and can fail suddenly, possibly resulting in loss of vehicle control. Tire Inspection and Maintenance Inspect the tire treads, and remove stones, nails, glass or other objects that may be wedged in the tread grooves. Check for holes or cuts that may permit air to leak from the - 1996 Ford Aerostar | Owner's Manual - Page 274
and Maintenance Check for damage that would affect the runout of the wheels. Wobble or shimmy will eventually damage the wheel bearings. Front wheel bearings require periodic repacking and adjustment as specified in the Maintenance Schedule and Record booklet. Loose or worn front wheel bearings tend - 1996 Ford Aerostar | Owner's Manual - Page 275
the engine with one wheel off the ground, such as when changing a tire. Tire Rotation Because your vehicle's front and rear tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them at the mileage shown in the Maintenance Schedule - 1996 Ford Aerostar | Owner's Manual - Page 276
tire into your vehicle's rotation pattern. Rebalance the wheel. You may discover uneven outside shoulder wear on your vehicle's front radial tires if you drive often in the city and turn frequently around curbs. You can extend the life of your front tires by remounting them so the outside of the - 1996 Ford Aerostar | Owner's Manual - Page 277
begin to repair a tire, mark the wheel and tire so that they are properly aligned when remounted. This will ensure that the tires will continue to give you the same ride level. RWARNING When replacing full size tires, never mix radial, bias-belted, or bias-type tires. Use only the tire sizes that - 1996 Ford Aerostar | Owner's Manual - Page 278
RWARNING Make sure that all replacement tires are of the same size, type, load-carrying capacity, and tread design (e.g. "All Terrain", etc.), as originally offered by Ford. RWARNING Do not replace your tires with "high performance" tires or larger size tires. RWARNING Failure to follow these - 1996 Ford Aerostar | Owner's Manual - Page 279
Tire identification chart RWARNING Use of aftermarket wheel assemblies may damage your vehicle or cause accidents resulting in serious injuries. 301 - 1996 Ford Aerostar | Owner's Manual - Page 280
tire dealer for proper servicing procedures. Wheels and tires must be properly removed, matched and remounted to types may damage your vehicle. u Tire chains may scratch or chip aluminum wheels. IT IS RECOMMENDED THAT TIRE CHAINS ARE INSTALLED ON STEEL WHEELS ONLY. Be sure to remove wheel - 1996 Ford Aerostar | Owner's Manual - Page 281
any wiring, brake lines or fuel lines. Retighten the chains after driving 1/2 mile (0.8 km). Follow the chain manufacturer's instructions. u Do not drive faster than 30 mph (48 km/h) or the chain manufacturer's recommended speed limit, whichever is lower. Avoid bumps, holes and sharp turns. If - 1996 Ford Aerostar | Owner's Manual - Page 282
water. Battery Your vehicle may have a Motorcraft maintenance-free battery. The Motorcraft maintenance-free battery does not require additional water during its life of service. The vents are part of the cover and cannot be removed. For longer, trouble-free operation, keep the top of the battery - 1996 Ford Aerostar | Owner's Manual - Page 283
, try to only fill the battery cell with distilled water. If the battery needs water often, have the charging system checked. Help Us Protect Our Environment Ford Motor Company strongly recommends that used lead-acid batteries be returned to an authorized recycling facility for disposal. Battery - 1996 Ford Aerostar | Owner's Manual - Page 284
personal injury. Therefore, do not allow flames, sparks or lit tobacco to come near the battery or water first, then Milk of Magnesia, a beaten egg, or vegetable oil. Call a doctor immediately. RWARNING Applying too much pressure on the ends when fluid leakage, the fluid level should be checked. 306 - 1996 Ford Aerostar | Owner's Manual - Page 285
turned off for about 30 minutes to allow the fluid to cool before checking. Checking the Automatic Transmission Fluid With the vehicle on a level surface, start the engine set the parking brake and leave the engine running. RWARNING Your vehicle should not be driven if the fluid level is below the - 1996 Ford Aerostar | Owner's Manual - Page 286
Fluid The fluid type is stamped on the dipstick. Before adding any fluid, be sure that the correct type will be used. Add fluid in 1/2 pint (.25L) increments through the filler tube to bring the level to the correct area on the dipstick. If an overfill occurs, excess fluid should be removed - 1996 Ford Aerostar | Owner's Manual - Page 287
necessary at the intervals shown in the Maintenance Schedule and Record booklet. Brake Fluid Your vehicle is equipped with a brake fluid level indicator in the master cylinder which lights the BRAKE warning light on the instrument panel when the brake fluid level is low. Under normal circumstances - 1996 Ford Aerostar | Owner's Manual - Page 288
low, carefully clean and remove the filler cap from the reservoir. Fill the reservoir to the MAX line with Ford High Performance DOT 3 Brake Fluid C6AZ-19542-AA or DOT 3 equivalent fluid meeting Ford specification ESA-M6C25-A. NOTE: If brake fluid is spilled on painted surfaces, it must be flushed - 1996 Ford Aerostar | Owner's Manual - Page 289
is near the center of the NORMAL operating temperature range. While the engine idles, turn the steering wheel back and forth several times. Make sure that the cap assembly is installed at this time. Turn the engine off. Check the fluid level on the dipstick (which is highlighted in yellow in your - 1996 Ford Aerostar | Owner's Manual - Page 290
Power steering dipstick Power steering reservoir Power steering reservoir 312 - 1996 Ford Aerostar | Owner's Manual - Page 291
pump. If you check the power steering fluid when it is cold, make sure that the fluid reaches the FULL COLD range on the dipstick. The reading will only be accurate if the fluid temperature is approximately 50 to 85˚F (10 to 30˚C). NOTE: Do not turn the steering wheel of your vehicle with the engine - 1996 Ford Aerostar | Owner's Manual - Page 292
314 - 1996 Ford Aerostar | Owner's Manual - Page 293
315 - 1996 Ford Aerostar | Owner's Manual - Page 294
Fuses and their location (under instrument panel on driver's side) 316 - 1996 Ford Aerostar | Owner's Manual - Page 295
317 - 1996 Ford Aerostar | Owner's Manual - Page 296
318 - 1996 Ford Aerostar | Owner's Manual - Page 297
319 - 1996 Ford Aerostar | Owner's Manual - Page 298
320 - 1996 Ford Aerostar | Owner's Manual - Page 299
panel. This is on the left for all Aerostar models. 1. Remove the screws located inside the compartment and take off the access hole cover. Reach in through access hole to remove fuses. The fuses are located on the side of the bracket assembly. Replace fuses with standard push-in fuses (plug type - 1996 Ford Aerostar | Owner's Manual - Page 300
remove a circuit breaker, grip it with your finger and thumb and pull it straight out of its socket. Lights and Bulb Replacement It is a good idea to check the operation of the following lights frequently: u headlamps u high-mount brakelamp u tail lamps u brakelamps u hazard flasher u turn signals - 1996 Ford Aerostar | Owner's Manual - Page 301
The alignment of your headlamps should be checked if: u oncoming motorists frequently signal you to u the headlamps do not seem to give you enough light to see clearly at night turn off your vehicle's high beams when you do not have the high beams on u the headlamp beams are pointed substantially - 1996 Ford Aerostar | Owner's Manual - Page 302
the vehicle. NOTE: Do not disturb the aim adjusting screws. 5. Pull the headlamp away from the vehicle and remove the electrical connector by pulling rearward. Unsnap the bulb retaining wire and carefully remove the bulb assembly from its socket by gently pulling it out without turning it. 6. 324 - 1996 Ford Aerostar | Owner's Manual - Page 303
into the socket until the plastic base contacts the rear of the socket. Snap the retaining wire over both sides of the bulb and connect the electrical connector. Position the headlamp on the vehicle and install the four attaching screws. Turn the headlamps on and make sure that they work properly - 1996 Ford Aerostar | Owner's Manual - Page 304
the High-Mount Brakelamp Bulb Liftgate models To remove the brakelamp and bulb: 1. 2. 3. 4. Remove the two screws from the surface of the lens. After removing the screws, remove the lamp assembly. Disconnect the high-mount brakelamp wiring connector. Remove the screw retaining the bulb holder - 1996 Ford Aerostar | Owner's Manual - Page 305
Replacing the high-mount brakelamp bulb - liftgate models only Dual Rear Door Models To remove the brakelamp: 1. 2. 3. 4. Remove the two screws from the surface of the lens. Pull the lens assembly out of the lamp housing. Pull the bulb socket out of the - 1996 Ford Aerostar | Owner's Manual - Page 306
To replace/install the brakelamp: 1. 2. 3. 4. Push the bulb into the socket. Push the socket into the lens assembly. Install the lens assembly into lamp. Install and tighten the two screws. Replacing the high-mount brakelamp bulb - dual rear door models only 328 - 1996 Ford Aerostar | Owner's Manual - Page 307
Bulb Specifications 329 - 1996 Ford Aerostar | Owner's Manual - Page 308
330 - 1996 Ford Aerostar | Owner's Manual - Page 309
to the specified schedule. RWARNING vehicle is moving, especially at high speeds. u Have the services listed in your Maintenance Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start - 1996 Ford Aerostar | Owner's Manual - Page 310
engine or exhaust system. By law, anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles is not permitted to intentionally remove an emission control device or prevent it from working. In some of the United States and in Canada, vehicle owners - 1996 Ford Aerostar | Owner's Manual - Page 311
NOTE: When instructions read "in drive," use the standard Overdrive gear. It is not necessary to turn Overdrive off with the OVERDRIVE OFF button. For more information on Overdrive, refer to the Automatic Overdrive Transmission section of the Driving Your Aerostar chapter. The engine must be warmed - 1996 Ford Aerostar | Owner's Manual - Page 312
km/h). 8. 9. 10. Bring the vehicle back to idle. Idle in Drive for 40 seconds. 11. OBD II drive cycle has been completed. Vehicle can be turned off when convenient. 334 - 1996 Ford Aerostar | Owner's Manual - Page 313
Refill Capacities, Motorcraft Parts, and Lubricant Specifications Refill Capacities 335 - 1996 Ford Aerostar | Owner's Manual - Page 314
336 - 1996 Ford Aerostar | Owner's Manual - Page 315
Motorcraft Parts 337 - 1996 Ford Aerostar | Owner's Manual - Page 316
Lubricant Specifications 338 - 1996 Ford Aerostar | Owner's Manual - Page 317
339 - 1996 Ford Aerostar | Owner's Manual - Page 318
340 - 1996 Ford Aerostar | Owner's Manual - Page 319
341 - 1996 Ford Aerostar | Owner's Manual - Page 320
Tips If you plan on storing your vehicle for an extended period of time (60 days or more), refer to the following maintenance recommendations to ensure your vehicle stays in good operating condition. General u Store all vehicles in a dry, ventilated place. u Protect from sunlight, if possible - 1996 Ford Aerostar | Owner's Manual - Page 321
u Keep all rubber parts free from oil and solvents. Engine u Start engine every 15 days. Run at fast idle the gears while the engine is running. until it reaches normal operating temperature. u With your foot on the brake, shift through all Fuel system u Fill fuel tank with high-quality unleaded - 1996 Ford Aerostar | Owner's Manual - Page 322
fuel system will protect the fuel system's inner surfaces from corrosion. Follow the instructions packaged with the product. Cooling system u Protect against freezing temperatures. Battery u Check and recharge as necessary. u Keep connections clean and covered with a light coat of grease. Brakes - 1996 Ford Aerostar | Owner's Manual - Page 323
345 - 1996 Ford Aerostar | Owner's Manual - Page 324
351 - 1996 Ford Aerostar | Owner's Manual - Page 325
Front exterior view 352 - 1996 Ford Aerostar | Owner's Manual - Page 326
Rear exterior view 353 - 1996 Ford Aerostar | Owner's Manual - Page 327
Entrance view 354 - 1996 Ford Aerostar | Owner's Manual - Page 328
Driver's door 355 - 1996 Ford Aerostar | Owner's Manual - Page 329
Instrument panel 356 - 1996 Ford Aerostar | Owner's Manual - Page 330
Instrument cluster 357 - 1996 Ford Aerostar | Owner's Manual - Page 331
Rear cargo area 358 - 1996 Ford Aerostar | Owner's Manual - Page 332
...Air conditioning auxiliary heater and air conditioner manual heating and air conditioning system ...Alcohol, in fuel ...Antenna, radio (see Electronic sound system) ...Antifreeze (see Engine coolant) ...Anti-lock brake system (ABS) description ...see also Brake ...Appeals (see Dispute - 1996 Ford Aerostar | Owner's Manual - Page 333
. . charging system warning light disconnecting ...how to service ...jumping a disabled battery . . maintenance-free ...proper disposal, recycling . . replacement, specifications . . servicing ...voltage gauge...when storing your vehicle . . Brake fluid ...brake warning light ...checking and adding - 1996 Ford Aerostar | Owner's Manual - Page 334
Brakes (continued) fluid, checking and adding fluid, refill capacities ...fluid, specifications ...front disc ...if brakes do not grip well . master cylinder ...new brake linings...noise ...parking ...power braking ...rear anti-lock ...servicing ...stopping distances ...trailer ...when storing your - 1996 Ford Aerostar | Owner's Manual - Page 335
in ignition ...safety belt ...Circuit breakers checking and replacing ...see also fuses ...Cleaning your vehicle built-in child seat ...CD player and discs...chrome and aluminum parts ...engine compartment...exterior ...exterior lamps ...fabric ...headlamps ...instrument panel ...instrument panel - 1996 Ford Aerostar | Owner's Manual - Page 336
washing ...waxing ...wheels ...windows ...Climate control system ...air conditioning ...heating only system...Clock ...Clutch, specifications ...Cold engine starting ...Combination lap and shoulder belts Compact disc player (see Electronic sound system) . . Compact disc radio (see Electronic sound - 1996 Ford Aerostar | Owner's Manual - Page 337
(see Instrument panel) . Daytime running light system . . Defects, reporting ...Defrost, rear window ...Dipstick automatic transmission fluid . . engine oil ...power steering fluid ...Disabled vehicle (see Towing) . . Dispute Settlement Board ...Doors ...door ajar warning light ...lubricant - 1996 Ford Aerostar | Owner's Manual - Page 338
...towing...Emergency brake (parking brake) . Emission control system ...catalytic converter ...emissions warranty ...Engine check engine warning light . . does not start ...fuel injected engine, starting . . fuel pump shut-off switch ...preparing to start ...refill capacities ...service points - 1996 Ford Aerostar | Owner's Manual - Page 339
fan ...Engine idle speed control ...Engine knocking...Engine oil ...checking and adding ...dipstick ...disposal ...engine oil pressure gauge ...filter, specifications ...refill capacities ...specifications ...synthetic oil ..."break-in" oils ...viscosity ...Entry system, illuminated ...Exhaust - 1996 Ford Aerostar | Owner's Manual - Page 340
vehicle...treating emergencies ...Fuel cap ...removing ...replacing...Fuel filler door ...override, manual ...remote release ...Fuel filter, specifications ...Fuel gauge ...Fuel pump shut-off switch engine does not start ...starting after a collision ...Fuse panels...Fuses charts ...circuit breakers - 1996 Ford Aerostar | Owner's Manual - Page 341
G Gas cap (see Fuel cap) ...Gas mileage (see Fuel economy) ...Gasohol ...Gasoline (see Fuel)...Gauges battery voltage gauge ...charging system gauge ...engine coolant temperature gauge . engine oil pressure gauge ...fuel gauge ...odometer ...speedometer ...trip odometer ...GAWR (Gross Axle Weight - 1996 Ford Aerostar | Owner's Manual - Page 342
H Hazard flashers ...Headlamps aiming ...autolamp system ...checking alignment ...cleaning ...daytime running lights ...flashing ...high beam ...replacing bulbs ...turning on and off ...warning chime ...Heating heating and air conditioning system rear seat controls ...standard heater system ...High - 1996 Ford Aerostar | Owner's Manual - Page 343
...231 227 228 ... K Keys key in ignition chime ...positions of the ignition . . removing from the ignition stuck in lock position ...62 61 62 61 L Lamps autolamp delay system ...checking ...daytime running light system flashing the lamps...hazard flashers ...headlamps ...high beams ...high-mount - 1996 Ford Aerostar | Owner's Manual - Page 344
...replacing bulbs ...trailer ...Lane change indicator (see Turn Lap belts ...Lights, warning and indicator air bag...brake ...charging system ...check engine ...door ajar...engine oil pressure ...hazard warning light ...high beam ...oil pressure ...safety belt ...service engine soon ...turn signal - 1996 Ford Aerostar | Owner's Manual - Page 345
...Oil (see Engine oil) ...Oil viscosity ...On-board diagnostic (OBD II) system Order forms, service information . . Overdrive...Overseas offices ...276 . . 88 . . 88 . 337 . 282 . 282 . 332 . 261 . 188 . 254 P Parking brake ...operation ...warning light ...Parts (see Motorcraft Parts) . PCV valve - 1996 Ford Aerostar | Owner's Manual - Page 346
steering fluid, checking and adding fluid, specifications ...servicing ...Prop rod, hood ... ... ... ... ... ... ... 311 191 311 338 191 268 R Radio (see Electronic sound systems) . Rear anti-lock brakes ...Rear axle lubricant specification ...refill capacity...traction lok...Rear climate control - 1996 Ford Aerostar | Owner's Manual - Page 347
restraints adjusting the safety belts...automatic locking mode ...center front lap belt ...center rear lap belt ...cleaning the safety belts ...extension assembly ...for adults ...for children...for infants ...for pregnant women...lap and shoulder belts ...maintenance ...proper use ...replacement - 1996 Ford Aerostar | Owner's Manual - Page 348
lubricants...Speed control, when towing a trailer Speedometer ...Starting your vehicle preparing to start your vehicle . . starting a cold engine ...starting after a collision ...starting a warm engine ...starting your vehicle if the battery is disabled ...Steering, power ... ... ... ...66, . 5 246 - 1996 Ford Aerostar | Owner's Manual - Page 349
light Supplemental Restraint System (SRS) ... ... . 114 . . 61 . 115 . 114 . 145 . 143 . 342 . . 81 . . 26 T Tail lamps bulb replacement ...cleaning ...Temperature control (see Climate Tether anchor installation (see Child restraints) ...Tilt steering wheel ...Tires ...changing ...checking - 1996 Ford Aerostar | Owner's Manual - Page 350
...fluid, refill capacities ...lubricant specifications . . Transmission control switch . Trip odometer ...Tune-up specifications (VECI) Turn signal ...indicator lights ...lever ... weight ... ... ... 211 219 219 219 186 ... . 307 . 335 . 338 . 188 . . 88 . 332 . 109 . 109 . 109 U Used engine oil - 1996 Ford Aerostar | Owner's Manual - Page 351
...Washer fluid ...rear window reservoir ...reservoir ...Weight limits (GAWR, GVWR) ...Wheel and tire matching ...Wheel bearings, lubricant specifications Wheel dollies (see Towing) ...Wheels ...cleaning ...covers ...inspection and maintenance ...lug nuts ...replacement ...Windows ...power windows - 1996 Ford Aerostar | Owner's Manual - Page 352
Windshield, washing ...Windshield washer fluid and wipers . checking and adding fluid ...checking and replacing wiper blades liftgate reservoir ...operation ...reservoir ...specifications ...variable interval wipers ...Windshield wipers and washer ...Wrecker towing ... ... ...292, ... 110 110 291 - 1996 Ford Aerostar | Owner's Manual - Page 353
Service Station Information 380
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