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BST4000-1 Belt Stacker Module

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BST4000-1 Belt Stacker Module The BST4000-1 High Capacity Belt Stacker Module is an option available for the Plockmatic SD-500 or SD-350 Production Booklet Maker System. The stacker can be configured in a straight line after the booklet maker system or at a 90 degree angle. Parts that are important for setup, adjustments, troubleshooting or maintenance are highlighted below. 5 4 2 3 2 1 6 1 7 9 1 Control panel 2 Conveyor belt 8 1 Stacking tray 2 Conveyor belt 3 COM-cable 4 Side guides 5 Front end side guide adjustment knobs 6 Leg assembly 7 Control panel box 8 Height adjustment knobs (two on each leg) 9 Rear end side guide adjustment knobs (underneath) 30

Section	Page
What You Can Do With This Machine	11
Guide To Components	13
Booklet Maker	13
User Interface	16
Control Panel	16
Options	19
Rotate Crease Trim Module	19
Booklet Maker	24
Alive logo	24
Cover Feeder	25
BookFold Module	26
Trimmer	28
BST4000-1 Belt Stacker Module	30
BST4000-1 Principle of Operation	31
1. Basics	33
Turning On / Off the Main Power	33
RCT, Booklet Maker, BookFold Module, Trimmer & BST Module	33
Change staple cartridges and Check stapler	34
Change left/right staple cartridge(s)	34
Check left/right stapler	35
Cover Feeder	35
Loading covers	35
Emptying the trim waste bin	36
Belt Stacker	37
Setting up Belt Stacker for right-angled mode	37
Setting up Belt Stacker for straight mode	38
2. Making Booklets	39
Guided Start	39
Guided Start, step by step	39
Changing settings	42
General procedure	42
Basic settings	42
Input Sheet Size	42
Selecting standard paper sizes	42
AUTO sheet size	43
Custom input sheet size	43
Finished Booklet Size	43
Auto trimming	43
Custom booklet size	44
Customizing settings	45
Staple	45
Selecting stapling On or Off	45
Adjusting staple position	45
Fold position	46
Adjusting fold position	46
Cover	46
General	46
Cover	47
Air Separation	47
Double Sheet Detection	47
Purge Cover	48
BookFold	48
General	48
Selecting BookFold pressure setting	49
Crease	50
Crease Mode	50
Crease position	50
Fine-tuning booklet appearance	51
Set registration (fine adjustment)	51
Bleed Trimmer - Asymmetric Side Trim	52
Bleed Trimmer - Cover Adjust	52
Hand-feeding	53
Hand feed mode	53
3. Tools	55
Tools	55
The Tools screen	55
Stacker full detection	55
Units	55
Software version	56
Paper path light	56
Language	56
Service mode	57
Fold delay	57
Sheet feeder	57
Auto Rotate	58
BookFold Offset	58
4. Jobs	59
Handling jobs	59
Saving a Job	59
Opening and handling stored Jobs	60
5. Clearing Misfeed(s)	61
Clearing misfeed(s)	61
General	61
RCT module	62
Clearing misfeed(s) in the paper path	62
Interface Module	62
Infeed “A” area and exit “D” area	63
Registration and creaser area	64
Booklet Maker	65
Clearing misfeed(s)	65
Inside the Booklet Maker	65
Clearing misfeed in infeed area	66
Clearing misfeed in folder area	67
Cover Feeder	68
Clearing misfeed(s) in vertical transport area	68
BookFold Module	69
Clearing misfeed(s)	69
Inside the BookFold module	69
Trimmer	70
Clearing misfeed(s)	70
Clearing misfeed in input area	70
Clearing misfeed in exit area	71
Belt stacker	72
Clearing misfeed(s)	72
Clearing misfeed on belt stacker	72
6. Troubleshooting	73
Fault codes	73
General	73
RCT fault codes	73
Booklet Maker fault codes	74
Cover Feeder fault codes	75
BookFold Module fault codes	76
Trimmer fault codes	77
Belt stacker fault codes	77
General fault codes	78
Clear Misfeed(s)	78
Close cover(s)	78
Empty stacker!	78
7. REMARKS	79
Do’s And Don’ts	79
Where to put Your Machine	80
Machine environment	80
Power connection	80
Access to machine	81
Maintaining Your Machines	82
Cover Feeder	82
Cleaning feed rollers and paper separator pad	82
BookFold Module	83
Cleaning feed belts	83
Pressure springs	84
RCT Module	85
Cleaning the paper path transportation nip rollers (12x)	85
Cleaning the fixing rollers (3x)	86
Cleaning the registration cross roller (4x) & friction tires (4X)	87
Cleaning the rotator rollers (2x)	88
Cleaning the paper path sensors (5x)	88
Cleaning of creaser tools (2x)	90
Adjustment of Bleed Trimmer registration angle (parallel cut)	91
Adjustment of Creaser registration angle	92
Best practices for the SD-350/SD-500 system	93
Limitations of the SD-350/SD-500 system	94
8. Specification	97
Machine Specifications	97
Rotate Crease Trim Module (option)	97
SD-BM350/500 Booklet Maker	98
Cover Feeder Module	99
Trimmer Module	99
BookFold Module	100
BST4000-1 Belt Stacker Module	100
System Set Size Guide	101
Cables, plugs and jumpers	105