Makita LS1016 Technical Reference - Page 14

] DISASSEMBLY/ASSEMBLY, 3]-2. Gear Spiral bevel gear 32, Helical gear 14, Helical gear 27,

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P 14/ 37 Repair [3] DISASSEMBLY/ASSEMBLY [3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28) ASSEMBLING (5) Secure Spiral bevel gear 32 with Retaining ring S-12 as illustrated in Fig. 30. Fig. 30 Inserting Rubber washer 12 between Flat washers 12, mount these washers to the shaft of Helical gear 14. And put Retaining ring S-12 onto Flat washer 12. Retaining ring S-12 Flat washer 12 Put Bearing box on 1R036. Applying 1R028 to Retaining ring S-12, press the 1R028 with Arbor press. Retaining ring S-12 can be fit to the groove on the shaft of Helical gear 14. Retaining ring S-12 1R028 Rubber washer 12 1R036 (6) Mount the assembled Gear section to Blade case by fastening with M5x16 Pan head screw (3pcs.). And fasten Bearing retainer 51 with M5x16 Countersunk head screw (2pcs.). Refer to Fig. 21. (7) Mount Flat washer 5 and Spring washer 5 to the shaft of Helical gear 14. And tighten M5 Hex nut with Socket wrench 8 while pressing Shaft lock. Refer to the right illustration in Fig. 20. (8) Referring to Fig. 20, firmly tighten Bearing retainer 14-23 which has been provisionally tightened in the step in Fig. 28. Use 1R361 for tightening the Bearing retainer. (9) Mount Motor housing to Blade case. Refer to the left illustration in Fig. 14 and the left illustration in Fig. 13. (10) Assemble Link plate complete. Refer to Fig. 9. [3]-3. Safety lock mechanism DISASSEMBLING Disassemble as illustrated in Fig. 31. Fig. 31 Remove Lock lever from Rod 8 by unscrewing M4x10 Pan head screws. M4x10 Pan Lock lever head screw (2pcs.) Remove Torsion spring 8 from Rod 8. Rod 8 Remove Rod holder from Blade case. 4x16 Tapping screw (2pcs.) Rod 8 Rod 8 Torsion spring 8 Rod holder Torsion spring 8 Pull off Rod 8 from Rod holder. Rod holder Rod 8 Stop ring E-6

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[3] DISASSEMBLY/ASSEMBLY
[3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28)
ASSEMBLING
Fig. 30
Fig. 31
(5) Secure Spiral bevel gear 32 with Retaining ring S-12 as illustrated in
Fig. 30
.
Inserting Rubber washer 12 between
Flat washers 12, mount these washers
to the shaft of Helical gear 14. And put
Retaining ring S-12 onto Flat washer 12.
Rubber washer 12
Flat washer 12
Retaining ring S-12
1R028
Put Bearing box on 1R036.
Applying 1R028 to Retaining ring S-12,
press the 1R028 with Arbor press.
Retaining ring S-12 can be fit to the groove on
the shaft of Helical gear 14.
1R036
Retaining ring
S-12
(6) Mount the assembled Gear section to Blade case by fastening with M5x16 Pan head screw (3pcs.).
And fasten Bearing retainer 51 with M5x16 Countersunk head screw (2pcs.).
Refer to
Fig. 21
.
(7) Mount Flat washer 5 and Spring washer 5 to the shaft of Helical gear 14. And tighten M5 Hex nut with Socket wrench 8
while pressing Shaft lock.
Refer to
the right illustration in Fig. 20
.
(8) Referring to
Fig. 20
, firmly tighten Bearing retainer 14-23 which has been provisionally tightened in the step in
Fig. 28
.
Use 1R361 for tightening the Bearing retainer.
(9) Mount Motor housing to Blade case.
Refer to
the left illustration in Fig. 14
and the left illustration in Fig. 13
.
(10) Assemble Link plate complete.
Refer to
Fig. 9
.
[3]-3. Safety lock mechanism
DISASSEMBLING
M4x10 Pan
head screw (2pcs.)
Lock lever
Remove Lock lever from Rod 8 by
unscrewing M4x10 Pan head screws.
Remove Torsion spring 8 from
Rod 8.
Remove Rod holder from Blade case.
Pull off Rod 8 from Rod holder.
Rod 8
Torsion spring 8
Torsion spring 8
Rod 8
Disassemble as illustrated in
Fig. 31
.
Rod 8
Rod holder
4x16 Tapping screw (2pcs.)
Rod 8
Stop ring E-6
Rod holder
P 1
4/ 37
R
epair