Poulan PP4218A Instruction Manual - Page 7

Assembly - clutch drum

Page 7 highlights

ASSEMBLY Protective gloves (not provided) should be worn during assembly. ATTACHING THE BAR & CHAIN (If not already attached) WARNING: If received assembled, repeat all steps to ensure your saw is properly assembled and all fasteners are secure. Always wear gloves when handling the chain. The chain is sharp and can cut you even when it is not moving! 1. Loosen and remove the bar nuts and the clutch cover from the saw. 2. Remove the plastic shipping spacer (if present). Bar bolts Guide bar 6. Carefully remove the chain from the package. Hold chain with the drive links as shown. Clutch cover Tip of Bar Bar nuts Location of shipping spacer Chain adjustment tool (Bar Tool) 3. An adjusting pin and screw is used to adjust the tension of the chain. It is very important when assembling the bar, that the pin located on the adjusting screw aligns into a hole in the bar. Turning the screw will move the adjustment pin up and down the screw. Locate this adjustment before you begin mounting the bar onto the saw. See following illustration. Inside view of clutch cover Adjustment located on clutch cover 4. Turn the adjusting screw by hand counterclockwise until the adjusting pin just touches the stop. This should allow the pin to be near the correct position. 5. Slide guide bar on bar bolts until guide bar stops against clutch drum sprocket. CUTTERS MUST FACE IN DIIRECTION OF ROTATION Cutters Depth Gauge Drive Links 7. Place chain over and behind clutch retainer, fitting the drive links in the clutch drum sprocket. 8. Fit bottom of drive links between the teeth in the sprocket in the nose of the guide bar. 9. Fit chain drive links into bar groove. 10. Pull guide bar forward until chain is snug in guide bar groove. Ensure all drive links are in the bar groove. 11. Now, install clutch cover making sure the adjusting pin is positioned in the lower hole in the guide bar. Remember this pin moves the bar forward and backward as the screw is turned. 7

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7
ASSEMBLY
Protective gloves (not provided) should be
worn during assembly.
ATTACHINGTHEBAR&CHAIN
(Ifnot
already attached)
WARNING:
If received assembled,
repeat all steps to ensure your saw is properly
assembled and all fasteners are secure. Al-
ways wear gloves when handling the chain.
Thechainissharpandcancutyouevenwhen
it is not moving!
1. Loosenandremovethebarnutsandthe
clutchcoverfromthesaw.
2. Remove the plastic shipping spacer (if
present).
Clutchcover
Barnuts
Chainadjustmenttool
(BarTool)
Locationof
shipping
spacer
3. An adjusting pin and screw is used to ad-
just the tension of the chain. It is very im-
portant when assembling the bar, that the
pin located on the adjusting screw aligns
intoaholeinthebar.Turningthescrewwill
move the adjustment pin up and down the
screw. Locate this adjustment before you
begin mounting the bar onto the saw. See
following illustration.
Adjustmentlocatedonclutchcover
Inside
view of
clutch
cover
4. Turn the adjusting screw by hand coun-
terclockwise until the adjusting pin just
touches the stop. This should allow the
pintobenearthecorrectposition.
5. Slide guide bar on bar bolts until guide bar
stops against clutch drum sprocket.
Guidebar
Barbolts
6. Carefully remove the chain from the pack-
age. Hold chain with the drive links as
shown.
CUTTERS MUST FACE IN
DIIRECTION OF ROTATION
Tip of
Bar
Cutters
Depth Gauge
DriveLinks
7. Place chain over and behind clutch re-
tainer,fittingthedrivelinksintheclutch
drumsprocket.
8. Fit bottom of drive links between the
teeth in the sprocket in the nose of the
guide bar.
9. Fit chain drive links into bar groove.
10.Pullguidebarforwarduntilchainissnug
in guide bar groove. Ensure all drive
links are in the bar groove.
11. Now, install clutch cover making sure
theadjustingpinispositionedinthelow-
er hole in the guide bar. Remember this
pin moves the bar forward and back-
ward as the screw is turned.