Craftsman 79194 Operation Manual - Page 12

The Rear Engine, Remove, Screws, Rocker, INTAKE, Fig. 31, EXHAUST, Fig. 32, Adjusting, 003-.006, 076

Page 12 highlights

ROCKER ARM CLEARANCE This requires disassembly of the engine. If you feel unsure or unqualified to perform this, take the unit to a Sears or other qualified service dealer NOTE: Inspect the valve to rocker arm clearance with a feeler gauge after the first 10 hours of operation and every 25 hours of operation. • The engine must be cold when checking or adjusting the valve clearance, • This task should be performed inside, in a clean, dust free area. 1. Remove the six (6) screws on the back of the engine cover with a Flat-head or T-25 Torx screwdriver (Fig. 30). View Of The Rear Engine Cover [ [ [ Remove Screws Remove Screws • Both rocker arms move freely, and both valves are closed. If these statements are not true, repeat step 6. 7. Slide the feeler gauge between the rocker arm and the top of each valve stem. Measure the clearance between the valve stem and rocker arm (Fig. 33). Measure both the intake and exhaust valves. Adjusting Nut _ Rocker Arm .003-.006 in. (.076-.152 mm) FeelerlGauge Fig. 30 2. Disconnect the spark plug wire. 3. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise. 4. Remove the engine cover (Fig. 30). 5. Clean dirt from around the rocker arm cover. Remove the screw holding the rocker arm cover with a large flat blade screwdriver or Torx T-25 bit (Fig. 31). Remove the rocker arm cover and gasket. 6. Pull the starter rope slowly to bring the piston to the top of its travel, (known as top dead center). Check that: • The piston is at the top of its travel. Look in the spark plug hole to view the piston (Fig. 32). Rocker Arms INTAKE Rocker Arm Cover Fig. 31 Nuts EXHAUST Feeler Gauge Spark Plug Hole Fig. 32 Fig. 33 Valve Stem The recommended clearance for both intake and exhaust is .003 .006 in. (.076 - 0.152 mm). Use a standard automotive .005 in. (0.127 mm) feeler gauge. The feeler gauge should slide between the rocker arm and valve stem with a slight amount of resistance, without binding. See Figures 32 and 33. 8. If the clearance is not within specification: a. Turn the adjusting nut using a 5/16 inch (8 mm) wrench or nut driver (Fig. 33). • To increase clearance, turn the adjusting nut counterclockwise. • To decrease clearance, turn the adjusting nut clockwise. b. Recheck both clearances, and adjust as necessary. 9. Reinstall the rocker arm cover using a new gasket. Torque the screw to 20-30 in•lb (2.2-3.4 Nom). 10. Check the spark plug and reinstall. See Replacing the Spark Plug. 11. Replace the spark plug wire. 12. Reinstall the engine cover. Check alignment of the cover before tightening the screws. Tighten screws. REPLACING THE SPARK PLUG WecyleAlicnRtdrNoedIrN.eGs.: GrDitoinnothtesaenndginbelascto, usldcradpaemaogreclethaen Use a replacement part number 753-05255 or Champion spark plug, #RDZ19H. The correct air gap is 0.025 in. (0.635 mm). Remove the plug after every 25 hours of operation and check its condition. 1. Stop the engine and allow it to cool. Remove the six (6) screws on the back of the engine cover with a Flat-head or T-25 Torx screwdriver (Fig. 30). 2. Grasp the plug wire firmly and pull the cap from the spark plug. 3. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise. Replace cracked, fouled or dirty spark plug. Set the air gap at 0.025 in. (0.635 mm} using a feeler gauge (Fig. 34). (0.635 mm) 0.025 in. _r + Fig. 34 12

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ROCKER
ARM
CLEARANCE
This requires
disassembly
of the
engine.
If
you feel unsure or
unqualified
to perform
this, take the unit to a Sears or other
qualified
service dealer
NOTE:
Inspect
the valve to rocker
arm clearance
with a feeler
gauge after the first 10 hours of operation
and every 25
hours of operation.
The engine must be cold when checking
or adjusting
the valve
clearance,
This task should be performed
inside, in a clean, dust free area.
1.
Remove the six (6) screws on the back
of the engine cover with
a Flat-head
or T-25 Torx screwdriver
(Fig. 30).
View
Of
The Rear Engine
Cover
2.
3.
Remove
Screws
[
[
[
Remove
Screws
Fig. 30
Disconnect
the spark plug wire.
Clean dirt from around
the spark plug. Remove the spark plug
from the cylinder
head by turning a 5/8 in. socket
counterclockwise.
4.
Remove the engine cover (Fig. 30).
5.
Clean dirt from around
the rocker
arm cover.
Remove the screw
holding
the rocker
arm cover with
a large flat blade screwdriver
or
Torx T-25 bit (Fig. 31). Remove
the rocker
arm cover and gasket.
6.
Pull the starter
rope slowly to
bring the piston to the top of its
travel,
(known as top dead
center).
Check that:
The piston is at the top of its travel.
Look in the spark
plug hole to view
the piston
(Fig. 32).
Rocker
Arms
INTAKE
Rocker
Arm
Cover
Fig. 31
Nuts
EXHAUST
Feeler
Gauge
Spark
Plug
Hole
Fig. 32
Both rocker
arms move freely, and both valves are closed.
If these statements
are not true, repeat step 6.
7.
Slide the feeler gauge between the rocker arm and the top of each
valve stem. Measure the clearance between the valve stem and
rocker arm (Fig. 33). Measure both the intake and exhaust valves.
Adjusting
Nut
_
Rocker
Arm
.003-.006
in.
(.076-.152
mm)
FeelerlGauge
Valve Stem
Fig. 33
The recommended
clearance
for both intake and exhaust
is .003 -
.006 in. (.076 - 0.152 mm). Use a standard
automotive
.005
in.
(0.127 mm) feeler gauge. The feeler gauge should
slide between
the
rocker arm and valve stem with
a slight amount
of resistance,
without
binding.
See Figures 32 and 33.
8.
If the clearance
is not within specification:
a. Turn the adjusting
nut using a 5/16 inch (8 mm) wrench
or nut
driver (Fig. 33).
To increase clearance,
turn the adjusting
nut
counterclockwise.
To decrease
clearance,
turn the adjusting
nut clockwise.
b. Recheck
both clearances,
and adjust as necessary.
9.
Reinstall the rocker
arm cover using a new gasket.
Torque the
screw to 20-30
in•lb
(2.2-3.4
Nom).
10. Check the spark plug and reinstall. See Replacing the Spark Plug.
11.
Replace the spark plug wire.
12.
Reinstall the engine cover.
Check alignment
of the cover before
tightening
the screws. Tighten
screws.
REPLACING
THE
SPARK
PLUG
WARNING:
Do not sand blast, scrape
or clean
electrodes.
Grit in the engine
could
damage the
cylinder.
Use a replacement
part number
753-05255
or Champion
spark plug,
#RDZ19H.
The correct air gap is 0.025 in. (0.635 mm).
Remove the
plug after every 25 hours of operation
and check
its condition.
1.
Stop the engine and allow it to cool. Remove
the six (6) screws
on the back of the engine cover with a Flat-head
or T-25 Torx
2.
3.
screwdriver
(Fig. 30).
Grasp the plug wire firmly
and
pull the cap from the spark plug.
Clean dirt from
around the spark
plug. Remove the spark
plug
from the cylinder
head by turning
a 5/8 in. socket
counterclockwise.
Replace cracked, fouled or dirty
spark plug. Set the air gap at
0.025 in. (0.635 mm} using a
feeler gauge (Fig. 34).
0.025
in.
_r
(0.635
mm)
+
Fig. 34
12