Lexmark C950 Service Manual

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Lexmark C950 manual table of contents:

• Page 1
  Revision: April 27, 2012 Lexmark™ C950 5058-030 • Table of contents • Start diagnostics • Safety and notices • Trademarks • Index Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
• Page 2
  6000-XXX -ii
• Page 3
  ... any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS PUBLICATION "AS IS" WITHOUT WARRANTY OF... other products, programs, or services, except those expressly designated by the manufacturer, are the user's responsibility. Lexmark, and Lexmark with...
• Page 4
  ... ...1-13 Storing paper ...1-13 Tools required for service ...1-14 Acronyms ...1-15 Diagnostic information ...2-1 ... attendance messages ...2-3 Paper jam error codes ...2-11 1xx service error codes ...2-12 2xx service ... signal failure ...2-37 112.01 LED printhead (C) failure ...2-38 iv Service Manual
• Page 5
  ...thermostat failure ...2-54 126.01 Fuser driver interface failure ...2-54 126.02... failure ...2-54 126.03 Fuser driver communication failure ...2-55 126.04... failure ...2-55 126.05 Fuser driver high voltage error ...2-56 126... (C) failure ...2-62 137.01 Upper printer engine PCBA communication error ...2-63...
• Page 6
  ....01 Toner dispense motor (M) failure ...2-70 158.01 Toner dispense motor (Y) failure ...2-71 171.02 Fuser cooling... Center exhaust fan failure ...2-75 175.07 Fuser driver PCBA cooling fan failure ...2-75 175.08 ...01 Sensor (tray 4 feed out) static jam ...2-116 Previous Next Go Back vi Service Manual
• Page 7
  ... ...Sensor (decurler cam HP) lag jam ...Sensor (booklet front tamper HP) late jam ...Sensor (booklet front tamper HP) lag jam ...Sensor (booklet end guide HP) lag jam ...Sensor (booklet rear tamper HP) late jam ...Sensor (booklet rear tamper HP) lag jam ...Sensor (booklet knife folding) failure ......
• Page 8
  ......999.00 Finisher engine/RIP functional failure ...Image quality troubleshooting ...Printer-related troubleshooting ...Image quality symptoms ...Image Quality ...Faint ... panel, menus and messages ...Understanding the operator panel ...Understanding the home screen ...Menu map ... viii Service Manual
• Page 9
  5058-030 Accessing service menus ...3-4 Configuration Menu ...3-5 Entering Configuration Menu ...3-5 Available settings ...3-5 Action for prompts ...3-6 Automatic Alignment Adjust Calibration ...3-6 Automatically Display Error Screens ...3-7 Black Only Mode ...3-7 Booklet Adjustments ...3-7 Clear ...
• Page 10
  ... / Non-U.S. Defaults ...REPORTS ...SENSOR TESTS ...PRINTER SENSOR TESTS ...FINISHER SENSOR TESTS ...Service Engineer (SE) Menu ...Print SE Menus ...General ...Code Revision ... 3-52 3-52 3-52 3-53 3-54 3-55 3-57 3-58 3-58 Previous Next Go Back x Service Manual
• Page 11
  5058-030 Step 7: Electric Discharge ...Step 8: Cleaning (Transfer belt/2nd transfer roll) ...Step 9: Fusing ...Paper path theory ...SFP paper path ...Paper feed process ...Registration ...Transfer ...Fusing/exit ...Duplexing ...Color theory ...Finisher theory of operations ...Media transport ......
• Page 12
  ... each media tray assembly. A signal indicating the media size is transmitted as a voltage to the printer engine card assembly...3-106 Switch (TTM media size) ...3-107 Sensor... motor ...3-114 3TM controller card assembly ...3-114 Switch (media size) ...3-115 Previous Next Go Back xii Service Manual
• Page 13
  ... information ...4-1 Handling ESD-sensitive parts ...4-1 Turning the printer off ...4-1 Removal procedures ...4-2 Cover removal ... (SFP) ...4-8 Operator panel top cover (SFP) removal ...4-8 Printer front door removal ...4-10 Printer right cover removal ...4-11 Printer top cover removal ...4-12 xiii
• Page 14
  ... motor removal ...4-132 Pick roller removal ...4-135 Printer left duplex door assembly removal ...4-136 Printer media turn guide removal ...4-137 Printer tray 1 feeder removal ...4-138 Previous Next Go Back xiv Service Manual
• Page 15
  ...) removal ...Sensor (media out) removal ...Sensor (printer left duplex door interlock) removal ...Sensor...printer left front door interlock) removal ...Sensor (printer right front door interlock) removal ......toner auger chute removal ...Waste toner sensor guide removal ...Waste toner shaft gate removal...
• Page 16
  ... 4 media tray removal ...TTM tray 4 media turn guide removal ...TTM upper transport motor removal ...Bridge... drive motor assembly removal ...Booklet front tamper guide removal ...Booklet front tamper motor removal ......279 4-280 4-281 4-283 4-285 4-288 4-289 Previous Next Go Back xvi Service Manual
• Page 17
  ...exit roll assembly removal ...4-289 Lower pinch guide assembly removal ...4-293 Media compiler unit ...unit assembly removal ...4-299 Media entrance pinch guide assembly removal ...4-302 Paddle shaft removal ... roll assembly removal ...4-354 Upper pinch guide assembly removal ...4-356 Previous Next Go...
• Page 18
  ......5-2 Full configuration ...5-3 Print engine ...5-4 Main Power/Front Cover Interlock Switch ...5-5 Toner smart chip, cooling fan ...5-6 Image calibration ...5-7 Fuser ...5-8 Exit ...5-9 Duplex cover ...5-10 Registration ...5-11 MPF ...5-12 xviii Service Manual
• Page 19
  ...50 Previous Next Go Back Preventive maintenance ...6-1 Inspection guide ...Lubrication specifications ...Scheduled maintenance ...Cleaning the printer ...Cleaning the exterior of the printer ...Cleaning the printhead lenses ...6-1 6-2 6-3 6-5 6-5...
• Page 20
  ......TTM Media feed 2 ...TTM left door ...TTM tray support ...TTM drive 1 ...TTM drive 2 ...TTM cables ...TTM ... cables ...1TM left door ...1TM covers ...MPF ...Printer left duplex door ...2nd transfer roller ...Registration ... 7-78 7-79 7-80 7-81 7-82 7-83 7-84 Previous Next Go Back xx Service Manual
• Page 21
  5058-030 Assembly 80: Assembly 81: Assembly 82: Assembly 83: Assembly 84: Assembly 85: Assembly 86: Assembly 87: Assembly 88: Assembly 89: Assembly 90: Booklet maker 8 ...Booklet maker 9 ...High capacity feed (HCF)-covers and media tray ...High capacity feed (HCF)-covers and media tray ...High ...
• Page 22
  5058-030 Previous Next Go Back xxii Service Manual
• Page 23
  ... information The following printhead LED notice labels may be affixed to this printer. Previous Next Printhead LED notice This product is certified in ... Class I levels during normal operation, user maintenance, or prescribed service conditions. Class I printhead LED products are not considered to ...
• Page 24
  5058-030 Aviso sobre o printhead LED Este produto está classificado nos EUA e noutros países como estando em conformidade com os requisitos UL 60950-1, Segurança de equipamento destinado a tratamento de informação. A cabeça de impressão LED neste produto consiste num LED de tipo difuso e nn..
• Page 25
  5058-030 Aviso de láser Este producto está certificado en los Estados Unidos y otros países para cumplir con las disposiciones de UL 60950-1, que rige la seguridad de los equipos de tecnologías de la información. El cabezal de impresión LED que contiene este producto es de tipo difuso y no ...
• Page 26
  5058-030 Previous Next Go Back xxvi Service Manual
• Page 27
  ... information for this product has been prepared for use by a professional service person and is not intended to be used by others. There may...of electric shock and personal injury during disassembly and servicing of this product. Professional service personnel should understand this and take necessary...
• Page 28
  5058-030 Sicherheitshinweise • Die Sicherheit dieses Produkts basiert auf Tests und Zulassungen des ursprünglichen Modells und • • • bestimmter Bauteile. Bei Verwendung nicht genehmigter Ersatzteile wird vom Hersteller keine Verantwortung oder Haftung für die Sicherheit übernommen. Die ...
• Page 29
  5058-030 Informació de Seguretat • La seguretat d'aquest producte es basa en l'avaluació i aprovació del disseny original i els components específics. El fabricant no es fa responsable de les qüestions de seguretat si s'utilitzen peces de recanvi no autoritzades. La informació pel ...
• Page 30
  5058-030 Preface This manual contains maintenance procedures for service personnel. It is divided into ... used to locate or repeat symptoms of printer problems. Repair information provides instructions for making ... page. to move the document view backward by one page. Description xxx Service Manual
• Page 31
  ... damage the product hardware or software. Previous Next There are several types of caution statements: CAUTION A caution identifies something that might cause a servicer harm. Go Back CAUTION This type of caution indicates there is a danger from hazardous voltage in the area of the product where...
• Page 32
  5058-030 Previous Next Go Back xxxii Service Manual
• Page 33
  5058-030 1. General information The Lexmark™ C950 are color SFPs that are are network ready, competitive and... Configuration Network/Duplex A3 Color Laser Printer Machine type / model 5058-030 ... TTM Internal options include: • Memory cards - Printer memory - Flash memory - Fonts • Firmware ...
• Page 34
  ..., 512MB and 1GB 2GB 160GB* 256MB 1.2Ghz Freescale Previous Next Lexmark C950 Go Back ✔ ✔ ✔ SFP ✔-Supported ✘-Not supported Print Engine Print technology Duplex output Paper feed orientation Color LED Standard Short edge and long edge fed Lexmark C950 1-2 Service Manual
• Page 35
  ...1 GB Supported file formats: .gif, .jpeg, .jpg,.bmp, .png, .tiff, .tif, .pcx, .dcx, PDF, HTML, XPS Previous Lexmark C950 Next ✔ ✔ ✔ Go Back ✔ Operating modes Mode Off Description Uses factory default settings for all settings associated with Eco-Mode. ...
• Page 36
  ...PPDS PDF v1.6 HTML Direct Image Previous Lexmark C950 Next ✔ ✔ ✔ ✔ ✔ ✔ ✔ Go Back Dimensions Model Lexmark C950 Optional 550-sheet Drawer Height 420 mm (16.5 ... kg (31 lbs) Clearances 5 1 4 3 2 Clearances Description Lexmark C950 1 2 3 4 5 Right side Front Left side ...
• Page 37
  ... 95RH% Up to 24 months from the date of manufacture when kept in storage (non-condensing) in the following normal environment: • 0 to 35° C (32 to 104° F) • 15 to 80RH% Printer with cartridges-packaged Altitude -40 to 40° C (-40 to 104° F) 15,000 meters (49,200 feet) 10.0 to 32.00° C (50 to...
• Page 38
  ... Standard 520 sheets 100 sheets 620 Previous Next Lexmark C950 Go Back Media input size specifications ✔-Supported ✘-Not supported 2,000...mm Statement 140 x 216 mm ADF Input source 1-6 Service Manual Scanner glass 520-sheet tray Manual ...
• Page 39
  ... Scanner glass 520-sheet tray Manual paper ✔-Supported ✘-Not supported 2,000-sheet Drawer Previous ...Go Back Media input type specifications Printer The printer supports 60-300-g/m2 (16-80-...Scanner glass 520-sheet tray Manual paper ✔-Supported ✘-Not supported MP feeder Duplex 1-7
• Page 40
  ...030 Manual Envelope Scanner glass 520-sheet tray Manual paper ✔-Supported ✘-Not supported 2,000-sheet Drawer Previous MP feeder Duplex ...Not supported Input type Second exit bin Bin 1 Bin 2 Plain paper Card stock Transparencies Recycled 1-8 Service Manual Bin 3
• Page 41
  5058-030 Supported finishing features 4 Previous 1 Next Go Back 2 3 Callout 1 2 3 4 Notes:... is 50 sheets. Finishing options are not supported in this bin. Envelopes are routed here. Universal .... • Envelopes and executive-size paper are not supported in this bin. • Finishing options are not...
• Page 42
  ... or 20 sets of 15-sheet booklets. Bin 2 finishing features Booklet fold Size A3 A4 (only SEF) A5 ✔ ✔ ✘ Bi fold ✔-Supported ✘-Not supported ✔ ✔ ✘ ✔ ✔ ✘ 1-10 Service Manual Saddle staple
• Page 43
  ... feeding problems. Curl can occur after the paper passes through the printer, where it is exposed... both print quality and the ability of the printer to feed the paper correctly. Leave paper... by storing it in its original wrapper in the same environment as the printer for 24 to 48 hours before printing...
• Page 44
  ... Next Unacceptable paper The following paper types are not recommended for use with the printer: Go Back • Chemically treated papers used to make copies without ... must be able to withstand temperatures up to 190°C (374°F) without melting or releasing hazardous emissions. 1-12 Service Manual
• Page 45
  ... office papers As an environmentally conscientious company, Lexmark supports the use of recycled paper produced ... Next Amount of post-consumer waste (Lexmark tests up to 100% post-consumer ... and unnecessary paper consumption is another. Lexmark is wellequipped to help customers minimize printing...
• Page 46
  ... not store anything on top of individual paper packages. Previous Tools required for service Next Flat-blade screwdrivers, various sizes #1 Phillips screwdriver, magnetic #2...debug cable 1381963 Coax/serial debug cable 1381964 Flash light (optional) 0.3μm toner vacuum Go Back 1-14 Service Manual
• Page 47
  ... Display Lightweight Directory Access Protocol Light-Emitting Diode Long-edge Fed Lexmark Embedded Solution Low Voltage Power Supply Magenta Megabyte Multi-function Printer Multipurpose Feeder Maximum Transmission Unit No Carbon Required Paper Not Shown...
• Page 48
  ... URL USB V ac V dc Y Parts Packet Personal Printer Data Stream Random Access Memory Radio-frequency...Identification Raster Imaging Processor Read Only Memory Service Engineer Short-edge Fed Simple Mail ...Volts alternating current Volts direct current Yellow Previous Next Go Back 1-16 Service Manual
• Page 49
  ...on page 3-122 - "High capacity feeder theory of operations" on page 3-122 Note: There may be printer error messages that are not contained in this service manual. Call your next level of support for assistance. Diagnostic information 2-1
• Page 50
  ... the events that occur during the POR sequence: Previous 1. 2. 3. 4. 5. 6. 7. 8. Turn the machine on. The Lexmark splash screen appears with a progress bar in the center ... turns on. Next Go Back The following is an example of the screen that appears after the code is loaded. 2-2 Service Manual
• Page 51
  ... the paper size and type settings are specified in the printer control panel Paper menu, and then touch ... the paper size and type settings are specified in the printer control panel Paper menu, and then ... the paper size and type settings are specified in the printer control panel Paper menu, and then ...
• Page 52
  ...Empty the hole punch box 1. Empty the hole punch box. For instructions on emptying the hole punch box, from the printer control panel touch More Information. 2. Reinsert the...Close cover [x] Close door [x] Disk corrupted Error reading USB drive. Remove USB. Insert staple cartridge 2-4 Service Manual
• Page 53
  ... more of the following: • Install the specified bin: 1.Turn the printer off. 2.Unplug the power cord from the wall ...[custom string] Load [src] with [size] Load Manual Feeder Try one or more of the following: ... paper source. • Cancel the print job. Load Manual Feeder with [custom string] Try one ...
• Page 54
  ...been installed. Remove the unsupported device, and then install a supported one. Previous Next Go Back Load Manual Feeder with [paper type] [paper size] ... job canceled. Print quota exceeded. Print job incomplete. Remove paper from standard output bin Remove paper from bin [x] 2-6 Service Manual
• Page 55
  ... paper type, check [paper source] 35 Insufficient memory to support Resource Save feature 36 Printer service required 37 Insufficient memory to collate job 37 Insufficient memory for Flash Memory Defragment operation 37 Insufficient memory, some ...
• Page 56
  ...wall outlet. 3. Remove the unsupported option card from the printer system board, and then replace it with a supported card. 4. Connect the power cord to a ... Network [x] software error 54 Serial option [x] error Try one or more of the following: 55 Unsupported option in slot [x] 2-8 Service Manual
• Page 57
  ... of the following: • Touch Continue to clear the message. The printer discards any data received through ... of the following: • Touch Continue to clear the message. The printer discards any data received through... the device is no longer in the USB port. • The printer hard disk contains print jobs...
• Page 58
  .... Contact customer support, and report the message. The printer is scheduled for maintenance. 1. Replace the waste toner bottle. For instructions on replacing the waste toner bottle,...] photoconductor missing 84.xx [color] photoconductor nearly low 84.xx [color] photoconductor low 2-10 Service Manual
• Page 59
  ... Insert the transfer module into the printer. 1. Replace the photoconductor, following the instruction sheet that came with the replacement part. ... The specified print or toner cartridge is empty. 1. Replace the specified cartridge. For instructions on replacing a cartridge, from the printer control ...
• Page 60
  ...01 LED printhead (C) failure" on page 2-38. 112.02 Service printhead error LED printhead (C) failure Open ... LED printhead (M) failure" on page 2-38. 113.02 Service printhead error LED printhead (M) failure Open ... "113.02-113.04 LED printhead signal failure (M)" on page 2-39. 2-12 Service Manual
• Page 61
  ... error codes Error code 113.04 Service printhead error Description LED printhead ... page 2-43. Previous Next 114.01 Service printhead error Go Back 114.... error 114.03 Service printhead error 114.04 Service printhead error ... error 115.04 Service printhead error 115.05 Service printhead error ...
• Page 62
  ...read failure" on page 2-43. 115.08 Service printhead error Single LED printhead ... failure" on page 2-44. 115.10 Service printhead error Single LED printhead ... failure" on page 2-45. 115.12 Service printhead error Single LED printhead... Service fuser error 120.02 Service fuser error 2-14 Service Manual...
• Page 63
  ...error codes Error code 121.01 Service fuser error Description Encoder pulse ... failure" on page 2-52. 121.09 Service fuser error Fuser temperature lag ... failure" on page 2-53. 121.11 Service fuser error Fuser temperature recovery ... failure" on page 2-53. 121.12 Service fuser error Incorrect fuser Wrong ...
• Page 64
  ...page 2-54. 126.03 Service fuser error Fuser driver communication failure There ... 2-55. 126.04 Service fuser error Fuser driver freeze failure The processing ... 2-56 126.07 Service fuser error Fuser driver suge failure A surge .... Go to "132.01 ATC sensor (K) failure" on page 2-58. 2-16 Service Manual...
• Page 65
  ... Upper printer engine PCBA communication error" on page 2-63. 140.01 Service... failure" on page 2-64. 141.01 Service engine error Drum drive motor..." on page 2-69. 156.01 Service engine error Toner dispense motor (C) failure... Toner dispense motor (C) failure" on page 2-70. Previous Next 132.04 Service...
• Page 66
  ... error codes Error code 157.01 Service engine error Description Toner dispense motor (M) failure Action The ... motor (M) failure" on page 2-70. 158.01 Service engine error Toner dispense motor (Y) failure The toner ...Go to "175.07 Fuser driver PCBA cooling fan failure" on page 2-75. 2-18 Service Manual
• Page 67
  ...Next Go Back 191.02-1 91.05 Service engine error 191.06 ... 2 blown" on page 2-77. 191.08 Service engine error Fuse 4 on the lower engine ... 4 blown" on page 2-78. 191.09 Service engine error Fuse 5 on the lower engine... 5 blown" on page 2-78. 191.10 Service engine error Fuse 6 on the lower engine...
• Page 68
  ...error codes Error code 191.18 Service engine error Description Upper engine ...buffer failure" on page 2-82. 191.23 Service engine error Fuse 14 on the Lower ... blown" on page 2-83. 191.25 Service engine error Fuse 16 on the Lower.../200.55 Sensor (registration) lag jam" on page 2-87. 2-20 Service Manual...
• Page 69
  5058-030 2xx service error codes Error code 200.53 Paper jam Description Sensor (registration) late jam 80K interval for feed rollers exceeded in tray 1 Action The media is late reaching the sensor (registration) within the specified time after being fed from any given media tray. Go to "200.53 ...
• Page 70
  5058-030 2xx service error codes Error code 203.05 Paper jam Description Sensor (upper redrive) lag jam Action The media reached the sensor (upper redrive) ... from tray 4 has started. Go to "243.03/243.06 Sensor (tray 3 feed out) late jam" on page 2-113. Previous Next Go Back 2-22 Service Manual
• Page 71
  5058-030 2xx service error codes Error code 243.06 Paper jam Description Sensor (tray 3 feed out) failed to pick jam Action The media is late reaching the sensor (tray 3 feed out) within the specified time after the feed from tray 4 has started. Go to "243.03/243.06 Sensor (tray 3 feed out) late ...
• Page 72
  ... jam" on page 2-133. 381.02 Service finisher error Sensor (front tamper ... jam" on page 2-137. 381.05 Service finisher error Sensor (stapler carriage ... jam" on page 2-138. 381.06 Service finisher error Sensor (stapler carriage ... Sensor (stapler carriage HP) lag jam" on page 2-139. 2-24 Service Manual...
• Page 73
  ... errors Error code 381.07 Service finisher error Description Stapler unit ... failure" on page 2-140. 381.08 Service finisher error Sensor (media eject ...) error" on page 2-147. 381.14 Service finisher error Sensor (stacker bin ...) error" on page 2-149. 381.15 Service finisher error Sensor (punch side ...
• Page 74
  ...service errors Error code 381.16 Service finisher error Description Sensor (punch ... jam" on page 2-154. 381.18 Service finisher error Sensor (punch carriage... jam" on page 2-154. 381.22 Service finisher error Sensor (punch carriage... Sensor (decurler cam HP) lag jam" on page 2-158. 2-26 Service Manual...
• Page 75
  ...service errors Error code 381.28 Service finisher error Description Sensor (decurler ...161. 381.32 Service finisher error Sensor (booklet end guide HP) lag ... end guide HP) lag jam" on page 2-162. 381.33 Service finisher ...) failure" on page 2-167. 381.36 Service finisher error Booklet unit failure ...
• Page 76
  ... 3xx service errors Error code 381.38 Service finisher error Description Sensor (booklet knife HP) ... media present) error" on page 2-174. 381.41 Service finisher error Communication error with booklet controller ....01 Service finisher error Sensor (bridge media exit) static jam 2-28 Service Manual
• Page 77
  ...error codes Error code 481.01 Service finisher error Description Sensor (finisher... jam" on page 2-175. 481.03 Service finisher error Sensor (finisher media... bin)" on page 2-182. 482.01 Service finisher error Sensor (diverter gate... jam" on page 2-186. 484.01 Service finisher error Sensor (compiler media...
• Page 78
  ...error codes Error code 486.01 Service finisher error Description Sensor (lower ...lag jam" on page 2-200. 492.01 Service finisher error Sensor (booklet compiler... jam" on page 2-203. 493.05 Service finisher error Sensor (booklet media...) lag jam" on page 2-204. Previous Next Go Back 2-30 Service Manual...
• Page 79
  ... error codes Error code 849.00 Service hard drive error Description Hard drive... failure" on page 2-205. Go Back 9xx service error codes Error code 910.... error" on page 2-207. 940.03 Service data error Controller communication failure ... failure" on page 2-207. 939.00 Service RIP engine Comm. RIP card ...
• Page 80
  ... error codes Error code 940.04 Service data error Description IM logic ...logic failure" on page 2-207. 951.xx Service NVRAM failure RIP card assembly ... failure" on page 2-210. 980.05 Service flicker communication error Engine flicker ... Service data error 980.04 Service duplex comm. 2-32 Service Manual
• Page 81
  5058-030 9xx service error codes Error code 995.00 Service finisher NVM error Description Finisher NVM R/W failure Action A read/write error occurred on the NVM of the finisher controller card assembly. Go to "995.00 Finisher NVM R/W failure" on page 2-212. Previous Next Go Back Diagnostic ...
• Page 82
  ...device when the error occured. Ask the customer which Lexmark Solutions applications are installed on the device. Step ...original 900.xx, is displayed, consult the service check for that error. Problem resolved Go to step ...these pages were printing? Go to step 31. Go to step 7. 2-34 Service Manual
• Page 83
  ... your next level of support for the correct firmware level to use. Restart the printer to operating mode. ... step16. Go to step 16. 15 Install a Lexmark recommended memory option. Send a print job...your next level of support for the correct firmware level to use. Restart the printer to operating mode....
• Page 84
  ....xx error reoccur? Yes Go to step 31. No Problem resolved Previous 19 20 Run a fax job.... Contact your next level of support for the correct firmware level to use. Restart the printer to operating mode. Does the ... Does the 900.xx error reoccur? Go to step 31. Go to step 26. 2-36 Service Manual
• Page 85
  ... No Replace the connections. Replace the printhead flat data cable. Problem resolved 4 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic information 2-37
• Page 86
  ...error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 113.01 LED printhead (M) failure Step 1 .... Is the LED printhead (M) properly installed? Yes Go to step 2. No Install the LED printhead (M) properly. 2-38 Service Manual
• Page 87
  ... No Replace the connections. Replace the printhead flat data cable. Problem resolved 4 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 114.01 LED printhead failure...
• Page 88
  ...5. Problem resolved 5 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 2-40 Service Manual
• Page 89
  ...98. Go to step 5. Problem resolved 5 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 115.03 ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic ...
• Page 90
  ...4. Problem resolved 4 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 2-42 Service Manual
• Page 91
  ... Go to step 4. Problem resolved 4 POR the machine. Does the error continue? Replace the upper printer ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 115.... cable Does the error remain? Go to step 3. Problem resolved 3 Replace the printhead interface contact....
• Page 92
  ...continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 115.10 Single LED printhead write failure ... connections. 3 Replace the printhead flat data cable Does the error remain? Go to step 4. Problem resolved 2-44 Service Manual
• Page 93
  ...98. Go to step 7. Problem resolved 7 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 115.11 ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic ...
• Page 94
  ...? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 115.13 Multiple LED printhead clock failure ...the connections. 2 Replace the printhead interface contact. Does the error remain? Go to step 3. Problem resolved 2-46 Service Manual
• Page 95
  ...engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Go Back .... Go to step 6. Problem resolved 6 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 115.15 ...
• Page 96
  ...? Problem resolved 4 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 2-48 Service Manual
• Page 97
  ...98. Go to step 6. Problem resolved 6 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 121.01 ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic ...
• Page 98
  ... continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 121.03 Heat belt (center) disconnection ... assembly. Go to "Fuser assembly removal" on page 4-78. Does the error remain? Go to step 3. Problem resolved 2-50 Service Manual
• Page 99
  ... engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 121.06 ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic information ...
• Page 100
  ... continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 121.08 Heat belt (rear) temperature ...fuser assembly. Go to "Fuser assembly removal" on page 4-78. Does the error remain? Go to step 3. Problem resolved 2-52 Service Manual
• Page 101
  ... engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous 3 ... engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 121.11 ... engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 121.12 ...
• Page 102
  ...continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 126.02 Fuser driver to upper engine ...to step 2. No Replace the connections. 2 POR the machine. Does the error continue? Go to step 3. Problem resolved 2-54 Service Manual
• Page 103
  ...? Go to step 3. Problem resolved 3 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 126.04 ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic ...
• Page 104
  ...continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 126.06 Fuser driver low voltage error Step...the fuser driver PCBA. Is the above component properly connected? Yes Go to step 2. No Replace the connections. 2-56 Service Manual
• Page 105
  ...engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Go Back ...? Go to step 3. Problem resolved 3 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 126.12...
• Page 106
  ...? Yes Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous 4 Next 132.01 ATC ... connected? Replace the toner dispense motor. Go to "Toner dispense motor removal" on page 4-163. Replace the connections. 2-58 Service Manual
• Page 107
  ... 9. Replace the connection. 8 POR the machine. Does the error continue? Problem resolved 9 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 132.02 ATC sensor (Y)...
• Page 108
  ...? Problem resolved 9 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 2-60 Service Manual
• Page 109
  ... Does the error remain? Go to step 4. Problem resolved 4 Check the toner dispense motor for proper operation... Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch M toner dispense motor. Does the... Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Developer motor. ...
• Page 110
  ... continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 132.04 ATC sensor (C) failure Step 1 ... TESTS. 4. Touch C toner dispense motor. Does the above component operate properly? Go to step 6. Go to step 5. 2-62 Service Manual
• Page 111
  ... error continue? Problem resolved 9 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 137.01 ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Diagnostic ...
• Page 112
  ... continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 141.01 Drum drive motor (K) failure Step 1 ... belt motor. Does the above component operate properly (motor rotating)? Yes Go to step 3. No Go to step 2. 2-64 Service Manual
• Page 113
  ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 141.02 ...98. Go to step 4. Problem resolved 4 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic ...
• Page 114
  ...continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 151.02 First transfer contact/retract failure Step...time the sensing area of the above sensor is interrupted or blocked? Yes Go to step 3. No Go to step 2. 2-66 Service Manual
• Page 115
  ...the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch 1st transfer rollers ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 151.03 ...the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (2nd transfer ...
• Page 116
  ... continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 154.01 Developer (Y/M/C) motor failure Step 1 ... motor. Does the above component operate properly (motor rotating)? Yes Go to step 3. No Go to step 2. 2-68 Service Manual
• Page 117
  ...the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 155.01 Toner dispense motor (K) failure ...the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic information 2-69
• Page 118
  ... printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 157.01 Toner dispense motor (M) failure Step 1 Action...resolved 2 Check the toner smart chip PCB. Is the above component properly connected? Go to step 3. Replace the connections. 2-70 Service Manual
• Page 119
  .... Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 158.01 Toner dispense motor (Y) failure Step 1 Action and questions Replace the toner cartridge. Does ...
• Page 120
  ...4. Problem resolved 4 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 2-72 Service Manual
• Page 121
  ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 173.01 ... fan. Does the error continue? Go to step 3. Problem resolved 3 POR the machine. Does the error continue?... 4-38. Does the error continue? Go to step 3. Problem resolved 3 POR the machine. Does the error ...
• Page 122
  ... continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 175.04 Front left cooling fan failure Step...Go to "Front left cooling fan removal" on page 4-81. Does the error continue? Go to step 3. Problem resolved 2-74 Service Manual
• Page 123
  ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous ...? Go to step 3. Problem resolved 3 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 175.06 ...
• Page 124
  ... continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 191.01 Lower engine PCBA detect failure Step 1... Step 1 Action and questions POR the machine. Does the error remain? Yes Go to step 2. No Problem resolved 2-76 Service Manual
• Page 125
  ... the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous 2 Next 191.06 Lower engine PCBA fuse 2... PCBA. Go to "Lower engine PCBA removal" on page 4-98. Problem resolved 191.07 Lower engine PCBA fuse 3 blown ...
• Page 126
  ...? Replace the lower engine PCBA. Go to "Lower engine PCBA removal" on page 4-98. Problem resolved 191.10 Lower engine PCBA fuse 6 blown Step 1 Action and ... motor Are the current and voltage values normal? Yes Go to step 2. No Replace the faulty parts, or repair the circuits. 2-78 Service Manual
• Page 127
  ... "Lower engine PCBA removal" on page 4-98. No Problem resolved Previous 2 Next 191.11 Lower engine ... to "Lower engine PCBA removal" on page 4-98. Problem resolved 191.12 Lower engine PCBA fuse ...PCBA. Go to "Lower engine PCBA removal" on page 4-98. Problem resolved Diagnostic information 2-79
• Page 128
  ... for overcurrent and overvoltage: • 2nd transfer roller contact retract motor • Printer left duplex door assembly Are the current and voltage values normal? Yes Go to ... continue? Replace the lower engine PCBA. Go to "Lower engine PCBA removal" on page 4-98. Problem resolved 2-80 Service Manual
• Page 129
  ... machine. Does the error continue? 2 Install the correct version of the firmware. Does the problem persist? Turn the power OFF, and replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Yes Go to step 2 No ...
• Page 130
  ... OFF, and replace the upper printer engine assembly. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Yes Go to step 2 No Problem resolved ... error continue? Replace the lower engine PCBA. Go to "Lower engine PCBA removal" on page 4-98. Problem resolved 2-82 Service Manual
• Page 131
  ...to "Lower engine PCBA removal" on page 4-98. Problem resolved 191.25 Lower engine PCBA ...to "Lower engine PCBA removal" on page 4-98. Problem resolved 200.01 Sensor (registration) static...the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (registration). Does...
• Page 132
  ... the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 200.03 Sensor (registration) late jam... registration/transport roll assembly. Go to "Registration/transport roller assembly removal" on page 4-143. Replace the connections. 2-84 Service Manual
• Page 133
  ...the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Registration motor. ...the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Tray [x] feed/lift... Go to "Lower engine PCBA removal" on page 4-98. Problem resolved Diagnostic information 2-85
• Page 134
  ... Yes Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous 9 Next Go Back 200.03...? Replace the registration drive motor. Go to "Registration drive motor removal" on page 4-141. Replace the connection. 2-86 Service Manual
• Page 135
  ... the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch MPF feed/lift ..."PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 9 POR the machine, and perform a ...engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 200.05/...
• Page 136
  ...) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (registration). Does the display on the operator ... motor. Go to "Fuser/lower redrive/1st BTR retract motor removal" on page 4-91. Replace the connections. 2-88 Service Manual
• Page 137
  .... 10 POR the machine. Does the error continue? Problem resolved 200.53 Sensor (registration) ...4-135. Does the jam continue? Go to step 3. Problem resolved 3 Check the sensor (registration) for proper ... Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (registration). ...
• Page 138
  ... are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Registration motor. Does the above component operate properly? ... the media feed lift motor. Go to "Media feed lift motor removal" on page 4-115. Replace the connection. 2-90 Service Manual
• Page 139
  ... are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch MPF feed/lift motor (pick). 5. Touch ... are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch 1TM/3TM/TTM upper transport motor. Does the ...
• Page 140
  ... a print test. Go to "PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 200.55 Sensor (registration) lag jam See "200.05/200.55... the operator panel change every time the sensing area of the above sensor is interrupted or blocked? Go to step 4. Go to step 3. 2-92 Service Manual
• Page 141
  ..."PRINT TESTS" on page 3-22. Does the error continue? Problem resolved Go Back 201.03 Sensor (...the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (paper on ...the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Registration motor. ...
• Page 142
  ... roller retract motor for proper connection. Is the above component properly connected? Replace the printer left duplex door assembly. Replace the "Printer left duplex door ... motor assembly. Go to "Media transport/MPF drive motor removal" on page 4-118. Replace the connection. 2-94 Service Manual
• Page 143
  ...the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Registration clutch. Does... TESTS" on page 3-22. Does the error continue? Problem resolved 202.01 Sensor (fuser exit)... Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (fuser exit...
• Page 144
  ... Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous 4 Next 202.03 Exit...connected? Replace the registration drive motor. Go to "Registration drive motor removal" on page 4-141. Replace the connection. 2-96 Service Manual
• Page 145
  ... Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch 2nd transfer roller... connection. Is the above component properly connected? Replace the printer left duplex door assembly. Go to... Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Fuser/lower ...
• Page 146
  ... are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Registration clutch. Does the above component operate properly? .... 14 Perform a print test. Go to "PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 2-98 Service Manual
• Page 147
  ...proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (fuser exit). Does the display on ...are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Upper redrive motor (forward) 5. Touch ...
• Page 148
  ... are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Lower redrive shift motor (forward). 5. Touch ... test. Go to "PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 202.05 Sensor (fuser exit) lag jam 2-100 Service Manual
• Page 149
  ... "Upper redrive assembly removal" on page 4-183. 5 Check the printer left duplex door assembly Is the above component free ... page 3-22. Does the error continue? Replace the upper printer engine card assembly. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 203.03 Sensor...
• Page 150
  ...) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (Upper redrive). Does the display on the operator... motor. Go to "Fuser/lower redrive/1st BTR retract motor removal" on page 4-91. Replace the connection. 2-102 Service Manual
• Page 151
  ...the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Upper redrive diverter ... TESTS" on page 3-22. Does the error continue? Problem resolved 10 POR the machine, and perform ... TESTS" on page 3-22. Does the error continue? Problem resolved 203.05 Sensor (upper redrive)...
• Page 152
  ...test. Go to "PRINT TESTS" on page 3-22. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 2-104 Service Manual
• Page 153
  ...proper connection. Is the above component properly connected? Replace the printer left duplex door assembly. Go to ... "Lower engine PCBA removal" on page 4-98. Problem resolved 5 POR the machine, and perform a... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 231.03...
• Page 154
  ... 6. 6 Check the duplex motor for proper connection. Is the above component properly connected? Replace the printer left duplex door assembly. Go to "Printer left duplex door assembly removal" on page 4-136. Replace the connection. 2-106 Service Manual
• Page 155
  ...the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch upper redrive motor ... Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Upper redrive diverter ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic ...
• Page 156
  ...Check the duplex motor for proper connection. Is the above component properly connected? Replace the printer left duplex door assembly. Go to "Printer left duplex door ... continue? Replace the lower engine PCBA. Go to "Lower engine PCBA removal" on page 4-98. Problem resolved 2-108 Service Manual
• Page 157
  ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous ... TESTS" on page 3-22. Does the error continue? Problem resolved 6 POR the machine, and perform a... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic information...
• Page 158
  ... for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (tray 2 feed out). Does the display on...4. Touch 1TM/3TM/TTM upper transport motor. Does the above component operate properly? Go to step 8. Go to step 7. 2-110 Service Manual
• Page 159
  ...to "Lower engine PCBA removal" on page 4-98. Problem resolved Go Back 9 POR the machine, and ... engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 242.06 Sensor...the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (tray 2 ...
• Page 160
  ... error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 243.01 Sensor (tray 3 feed out) static .... Is the media path free of any media fragments? Yes Go to step 2. No Remove any media or media fragments. 2-112 Service Manual
• Page 161
  ...the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (tray 3 ...PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 6 POR the machine, and perform a ...engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 243.03...
• Page 162
  ...) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (tray 3 feed out). Does the display on ... machine, and perform a print test. Go to "PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 2-114 Service Manual
• Page 163
  ... the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. No Problem resolved Previous 10 Next 243.06 Sensor (tray 3 .... 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (tray 3 feed out). ...
• Page 164
  ... error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 244.01 Sensor (tray 4 feed out) static .... Is the media path free of any media fragments? Yes Go to step 2. No Remove any media or media fragments. 2-116 Service Manual
• Page 165
  ...the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (tray 4 ...PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 6 POR the machine, and perform a ...engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 244.06...
• Page 166
  ...) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (tray 4 feed out). Does the display on... Replace the media feed lift motor. Go to "Media feed lift motor removal" on page 4-115. Replace the connections. 2-118 Service Manual
• Page 167
  ... the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch 1TM/3TM/TTM ... "PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 12 POR the machine, and perform a... engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 244.56 ...
• Page 168
  ...) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (tray 4 feed out). Does the display on... Replace the media feed lift motor. Go to "Media feed lift motor removal" on page 4-115. Replace the connections. 2-120 Service Manual
• Page 169
  ... the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch 1TM/3TM/TTM ... "PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 12 POR the machine, and perform a... engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 245.01 ...
• Page 170
  ... interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch HCF feed/lift motor (feed). 5. Touch HCF feed/lift motor (lift). Does the above component operate properly? Go to step 7. Go to step 6. 2-122 Service Manual
• Page 171
  ... the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch HCF transport motor. ... on page 4-432. Go to step 10. Replace the upper printer engine PCBA. Go to "Upper printer engine..."PRINT TESTS" on page 3-25. Does the error continue? Problem resolved 245.06 Sensor (tray 5 feed...
• Page 172
  ... switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch HCF transport motor. Does the above component operate properly?... to step 3. Replace the feed/pick rollers. Go to "HCF feed roll assembly removal" on page 4-434. 2-124 Service Manual
• Page 173
  ... are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch HCF feed/lift motor (feed). 5. Touch ...are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch HCF transport motor. Does the above component ...
• Page 174
  ... interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch HCF feed/lift motor (feed). 5. Touch HCF feed/lift motor (lift). Does the above component operate properly? Go to step 7. Go to step 6. 2-126 Service Manual
• Page 175
  ... the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch HCF transport motor. ..." on page 4-359. Go to step 10. Replace the upper printer engine PCBA. Go to "Upper printer engine ..."PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 250.05 Sensor (MPF feed ...
• Page 176
  ... overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Registration motor. Does the above component operate... Replace the registration drive motor. Go to "Registration drive motor removal" on page 4-141. Replace the connections. 2-128 Service Manual
• Page 177
  ... Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch 2nd transfer roller... connection. Is the above component properly connected? Replace the printer left duplex door assembly. Go to... Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Fuser/lower ...
• Page 178
  ... are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch Registration clutch. Does the above component operate ... removal" on page 4-98. Replace the connection. 15 POR the machine. Does the error continue? Problem resolved 2-130 Service Manual
• Page 179
  ... proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch PRINTER SENSOR TESTS. 4. Touch Sensor (MPF media out). Does the display on...are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch PRINTER MOTOR TESTS. 4. Touch MPF feed/lift motor (feed). 5. Touch...
• Page 180
  ... continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Go Back 250.56 Sensor (MPF feed out) ... connected? Replace the MPF tray feeder. Go to "MPF tray feeder removal" on page 4-122. Replace the connections. 2-132 Service Manual
• Page 181
  ... upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 8 POR the machine, and print a sample page ... Step 1 Action and questions Check the tamper mechanism by moving it manually. Does the above component slide back and forth properly?...
• Page 182
  ... HP) lag jam Step 1 Action and questions Check the tamper mechanism by moving it manually. Does the above component slide back and forth properly? Yes Go to step 2. No Replace the media compiler unit assembly. Go to "Media compiler unit assembly removal" on page 4-294. 2-134 Service Manual
• Page 183
  ... compiler unit. Go to "Media compiler unit assembly removal" on page 4-294. Replace the connections. 6 Perform a POR. Does the error continue when the power is turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Diagnostic information 2-135
• Page 184
  ...tamper HP) late jam Step 1 Action and questions Check the tamper mechanism by moving it manually. Does the above component slide back and forth properly? Yes Go to step ... is turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 2-136 Service Manual
• Page 185
  ... HP) lag jam Step 1 Action and questions Check the tamper mechanism by moving it manually. Does the above component slide back and forth properly? Yes Go to step ... turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Diagnostic information 2-137
• Page 186
  ...stapler carriage HP) late jam Step 1 Action and questions Check the stapler by moving it manually. Does the above component slide back and forth properly? Yes Go to step... is turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 2-138 Service Manual
• Page 187
  ... carriage HP) lag jam Step 1 Action and questions Check the stapler by moving it manually. Does the above component slide back and forth properly? Yes Go to step ... turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Diagnostic information 2-139
• Page 188
  ... Replace the stapler unit assembly. Go to "Stapler unit assembly removal" on page 4-340. Problem resolved 3 Perform a staple test. Go to "Staple Test" on page 3-18. ... (media eject clamp HP). Go to "Sensor (media eject clamp HP) removal" on page 4-323. Replace the connection. 2-140 Service Manual
• Page 189
  .... 5 Perform a POR. Does the error continue when the power is turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 381.09 Sensor (media eject clamp HP) lag jam Step 1 Action and questions Check the sensor (media eject clamp HP) for proper ...
• Page 190
  ... turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 381.10 Sensor (media eject shaft HP) late jam Step 1 Action ... (media eject shaft HP). Go to "Sensor (media eject shaft HP) removal" on page 4-324. Replace the connection. 2-142 Service Manual
• Page 191
  ... eject clamp clutch. Go to "Media eject clamp clutch removal" on page 4-297. Replace the connection. 7 Perform a POR. Does the error continue when the power is turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Diagnostic information 2-143
• Page 192
  ...for proper connection. Is the above component properly connected? Replace the eject shaft roll motor. Go to "Media eject motor assembly removal" on page 4-298. Replace the connection. 2-144 Service Manual
• Page 193
  ... a POR. Does the error continue when the power is turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 381.12 Stacker bin failure Step 1 Action and questions Check the vertical transport mechanism of the stacker bin for obstacles and damage. Are ...
• Page 194
  ...connection. Is the above component properly connected? Replace the sensor (stacker bin level F). Go to "Sensor (stacker bin level F) removal" on page 4-331. Replace the connection. 2-146 Service Manual
• Page 195
  ... PCBA. Go to "Finisher PCBA removal" on page 4-281. Replace the connection. 10 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 381.13 Sensor (stacker bin upper limit) error Step 1 Action and questions Check the sensor (stacker bin level R) for proper ...
• Page 196
  ... connected? Replace the sensor (stacker bin upper limit). Go to "Sensor (stacker bin upper limit) or sensor (stacker bin no media) removal" on page 4-332. Replace the connection. 2-148 Service Manual
• Page 197
  .... Go to "Finisher PCBA removal" on page 4-281. Replace the connection. 10 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 381.14 Sensor (stacker bin no media) error Step 1 Action and questions Check the media stacker bin actuator for proper operation. Is...
• Page 198
  ... (stacker bin level encoder). Does the display on the operator panel change every time the sensing area of the above sensor is interrupted or blocked? Go to step 10. Go to step 9. 2-150 Service Manual
• Page 199
  ... PCBA. Go to "Finisher PCBA removal" on page 4-281. Replace the connection. 12 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 381.15 Sensor (punch side reg 1/2) lag jam Step 1 Action and questions Check the sensor (punch unit side reg 1) for proper ...
• Page 200
  .... 7 Perform a POR. Does the error continue when the power is turned off/on? Replace the finisher controller PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 2-152 Service Manual
• Page 201
  ...) late jam Step 1 Action and questions Check the punch rack gear by moving it manually. Does the above component slide back and forth properly? Yes Go to step ... the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Replace the connection. 6 Problem resolved Diagnostic information 2-153
• Page 202
  ...) lag jam Step 1 Action and questions Check the punch rack gear by moving it manually. Does the above component slide back and forth properly? Yes Go to ... 4-307. Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Replace the connection. 6 Problem resolved 2-154 Service Manual
• Page 203
  ... HP) late jam Step 1 Action and questions Check the punch carriage by moving it manually. Does the above component slide back and forth properly? Yes Go to step ...is turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Diagnostic information 2-155
• Page 204
  ... shift HP) lag jam Step 1 Action and questions Check the punch carriage by moving it manually. Does the above component slide back and forth properly? Yes Go to step 2. ... is turned off/on? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 2-156 Service Manual
• Page 205
  5058-030 381.26 Sensor (decurler cam HP) late jam Step 1 Action and questions Check the sensor (de-curler cam HP) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch FINISHER SENSOR TESTS. 4. Touch Sensor (decurler cam HP). Does the display on the operator panel ...
• Page 206
  .... Replace the bridge unit interface card assembly. No Replace the connection. Previous 6 7 Problem resolved Next Go Back 8 Perform a POR. Does the error ...? Replace the bridge decurler cam clutch. Go to "Decurler clutch removal" on page 4-237. Replace the connection. 2-158 Service Manual
• Page 207
  ...unit interface card assembly. Replace the connection. 7 Problem resolved 8 Perform a POR. Does the error ...Go to "Finisher PCBA removal" on page 4-281. Problem resolved 381.30 Sensor (booklet ...assembly. 4 Check the booklet front tamper by moving it manually. Does the above component slide back...
• Page 208
  ...4-281. Replace the connection. 9 POR the machine. Does the error continue when the power is turned off/on? Problem resolved 10 POR the machine. Does the error continue when the power is turned off/on? Problem resolved 2-160 Service Manual
• Page 209
  ...Is the above component free of damage? Go to step 4. Replace the booklet motor interface cable assembly. 4 Check the booklet front tamper by moving it manually. Does the above component slide back and forth properly? Go to step 5. Remove obstructions. 5 Check the sensor (booklet front tamper...
• Page 210
  ... POR. Does the error continue when the power is turned off/on? Problem resolved 381.32 Sensor (booklet end guide HP) lag jam Step 1 Action and questions ... cable assembly. Is the above component free of damage? Go to step 4. Replace the booklet motor interface cable assembly. 2-162 Service Manual
• Page 211
  ...030 Step Action and questions Check the booklet end guide by moving it manually. Does the above component slide up and down properly? Yes Go to step ... a POR. Does the error continue when the power is turned off/on? Problem resolved 10 Perform a POR. Does the error continue ...
• Page 212
  ... Replace the booklet motor interface cable assembly. 4 Check the booklet rear tamper by moving it manually. Does the above component slide back and forth properly? Go to step... tamper HP). Go to "Sensor (booklet rear tamper HP) removal" on page 4-316. Replace the connection. 2-164 Service Manual
• Page 213
  ... page 4-250. Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 10 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 381.34 Sensor (booklet rear tamper HP) lag jam Step 1 ...
• Page 214
  5058-030 Step Action and questions Check the booklet rear tamper by moving it manually. Does the above component slide back and forth properly? Yes Go to ... the booklet controller card assembly. Go to "Booklet controller card assembly removal" on page 4-250. Problem resolved 2-166 Service Manual
• Page 215
  ... the error continue when the power is turned off/on? Yes Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. No Problem resolved Previous 10 Next 381.35 Sensor (booklet knife folding) failure Step 1 Action and questions Check the booklet unit interface connector assembly. ...
• Page 216
  .... 8 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 9 Perform a POR. Does the error continue when the power is turned off/on.... Is the above component free of damage? Go to step 4. Replace the booklet motor interface cable assembly. 2-168 Service Manual
• Page 217
  ...Booklet controller card assembly removal" on page 4-250. Replace the connection. 6 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 381.37 Sensor (booklet knife HP) late jam Step 1 Action and questions Check the booklet unit interface connector assembly. ...
• Page 218
  ... Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch FINISHER MOTOR TESTS. 4. Touch Booklet folding/exit drive motor. Does the above component operate properly? Go to step 9. 2-170 Service Manual
• Page 219
  ...Previous 9 Next 10 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved Go Back 11 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 381.38 Sensor (booklet knife HP) lag jam Step 1 Action ...
• Page 220
  ...281. Replace the connection. 10 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 11 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 2-172 Service Manual
• Page 221
  ... card assembly. Go to "Booklet controller card assembly removal" on page 4-250. Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 8 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved Diagnostic information 2-173
• Page 222
  ... 4-281. Replace the connection. 6 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 7 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 2-174 Service Manual
• Page 223
  ...page 4-250. Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 3 Perform a POR. Does the error continue when the power is turned off/on? Problem resolved 401.01 Sensor (finisher media entrance) static jam Step 1 Action and ...
• Page 224
  ... Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. No Problem resolved Previous 5 Next 401.03 Sensor (bridge media entrance) late jam ... 3. Touch FINISHER MOTOR TESTS. 4. Touch Bridge unit motor. Does the above component operate properly? Go to step 6. 2-176 Service Manual
• Page 225
  ...the error remain? Replace the bridge unit interface card assembly. Go to step 7. Problem resolved Go Back 8 Perform a print test. Go to "PRINT TESTS"...? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 401.05 Sensor (bridge media entrance) lag jam Step 1...
• Page 226
  .... Does the error remain? Replace the bridge unit interface card assembly. Go to step 7. Problem resolved 8 Perform a print test. Go to "PRINT TESTS" on page 3-22. ... every time the sensing area of the above sensor is interrupted or blocked? Yes Go to step 4. No Go to step 2. 2-178 Service Manual
• Page 227
  ... the error remain? Replace the bridge unit interface card assembly. Go to step 7. Problem solved. 7 Perform a print test. Go to "PRINT TESTS" on page 3-22...? Replace the finisher controller card assembly. Go to "Finisher PCBA removal" on page 4-281. Problem solved. Diagnostic information 2-179
• Page 228
  ... interface card assembly for proper connection. Is the above component properly connected? Replace the bridge unit interface card assembly. Go to step 7. Replace the connections. 2-180 Service Manual
• Page 229
  ...finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. No Problem resolved Previous 7 Next 8 POR the machine, and perform a print test... the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Go Back 481.01 Sensor (finisher media entrance)...
• Page 230
  ... the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 482.01 Sensor (diverter gate) static jam A (to stacker bin) ... Is the media path free of any media fragments? Yes Go to step 2. No Remove any media or media fragments. 2-182 Service Manual
• Page 231
  ... component properly connected? Replace connections. 5 POR the machine. Does the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 482.01 Sensor (diverter gate) static jam B (to top bin) Step 1 Action and questions Check the media path. Is ...
• Page 232
  ...error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Go Back 482.03 Sensor (diverter gate) late jam Step ...Touch FINISHER MOTOR TESTS. 4. Touch Buffer/transport motor. Does the above component operate properly? Go to step 5. 2-184 Service Manual
• Page 233
  ... properly connected? Replace the connections. 9 POR the machine. Does the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 483.01 Sensor (buffer path) static jam Step 1 Action and questions Check the media path. Is the media path free of ...
• Page 234
  ... continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 483.03 Sensor (buffer path) late jam Step 1 Action and ... connected? Replace the sensor (buffer path). Go to "Sensor (buffer path) removal" on page 4-318. Replace connections. 2-186 Service Manual
• Page 235
  5058-030 Step Action and questions Check the entrance/paddle stepper motor for proper operation. When performing motor tests, ensure that all cover and door interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch FINISHER MOTOR TESTS. 4. Touch Entrance/...
• Page 236
  ... continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 484.01 Sensor (compiler media present) static jam Step 1 ... panel change every time the sensing area of the above sensor is interrupted or blocked? Go to Step 3. Go to Step 2. 2-188 Service Manual
• Page 237
  ...error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 485.01 Sensor (upper media exit) static jam Step 1 ...the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Diagnostic information 2-189
• Page 238
  ...) removal" on page 4-344. Go to Step 7. Replace the connection. 6 Check the finisher PCBA for proper connection. Is the above component properly connected? Replace the connections. 2-190 Service Manual
• Page 239
  ...030 Step Action and questions POR the machine. Does the error continue? Yes Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. No Problem resolved Previous 7 Next 485.05 Sensor (upper media exit) lag jam Go Back Step 1 Action and questions Check the media path. Is the ...
• Page 240
  ... error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Go Back 486.01 Sensor (lower media exit) static jam .... Does the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 2-192 Service Manual
• Page 241
  5058-030 486.03 Sensor (lower media exit) late jam Step 1 Action and questions Check the media path. Is the media path free of any media fragments? Yes Go to step 2. No Remove any media or media fragments. Previous Next 2 Check the sensor (lower media exit) for proper operation. 1. Enter the ...
• Page 242
  ... continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 486.05 Sensor (lower media exit) lag jam Step 1 ... operator panel change every time the sensing area of the above sensor is interrupted or blocked? Go to Step 4. Go to Step 3. 2-194 Service Manual
• Page 243
  5058-030 Step Action and questions Check the sensor (lower media exit) for proper connection. Is the above component properly connected? Yes Replace the sensor (lower media exit). Go to "Sensor (lower media exit) removal" on page 4-322. Go to step 6. No Replace connections. Previous 3 Next ...
• Page 244
  ... the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. No Problem resolved Previous 9 Next 487.05 Sensor (compiler media present) late jam...properly connected? Replace the clamp drive motor. Go to "Clamp drive motor removal" on page 4-268. Replace the connection. 2-196 Service Manual
• Page 245
  .... 9 Check the finisher PCBA for proper connection. Is the above component properly connected? Replace the connections. 10 POR the machine. Does the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Diagnostic information 2-197
• Page 246
  ...the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 491.03 Sensor (booklet media entrance) late jam Step 1 Action ...Is the media path free of any media fragments? Yes Go to step 2. No Remove any media or media fragments. 2-198 Service Manual
• Page 247
  5058-030 Step Action and questions Check the sensor (booklet media entrance) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SENSOR TESTS. 3. Touch FINISHER SENSOR TESTS. 4. Touch Sensor (booklet media entrance). Does the display on the operator panel change every time the sensing ...
• Page 248
  ... error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Go Back 491.05 Sensor (booklet media entrance) lag jam Step... drive motor assembly. Go to "Booklet media entrance drive motor removal" on page 4-257. Replace connections. 2-200 Service Manual
• Page 249
  ... Replace the connections. Go Back 7 POR the machine. Does the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 492.01 Sensor (booklet compiler media present) static jam Step 1 Action and questions Check the media path. Is the media path ...
• Page 250
  ...error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Go Back 493.01 Sensor (booklet media exit) static jam ... Does the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 2-202 Service Manual
• Page 251
  5058-030 493.03 Sensor (booklet media exit) static jam Step 1 Action and questions Check the media path. Is the media path free of any media fragments? Yes Go to step 2. No Remove any media or media fragments. Previous Next 2 Check the sensor (booklet media exit)for proper operation. 1. Enter ...
• Page 252
  ...Replace the finisher controller card assembly. Go to "Finisher PCBA removal" on page 4-281. Problem resolved Go Back 493.05 Sensor (booklet media exit) lag jam ... (forward). 5. Touch Booklet folding/exit motor (reverse). Does the above component operate properly? Go to step 4. 2-204 Service Manual
• Page 253
  ... 9. Replace the connections. 9 POR the machine. Does the error continue? Replace the finisher PCBA. Go to "Finisher PCBA removal" on page 4-281. Problem resolved 849.00 Hard drive failure Step 1 Action and questions Check the hard drive data and power connections. Are the above connections ...
• Page 254
  ... several print tests. If the problem remains, then go to step 2. Go to step 3. Problem solved. 2 Turn the printer off for 60 seconds. Does the error occur when the power is ...5 Perform a print test. Go to "PRINT TESTS" on page 3-22. Does the error still occur? Problem solved. 2-206 Service Manual
• Page 255
  ...? Go to step 3. Problem resolved 3 POR the machine. Does the error continue? Replace the upper printer engine PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 940.04 IM... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic ...
• Page 256
  ...Go to step 3. Does the error occur when the power is turned off/on again? Problem reolved 2 Turn the printer off for 60 seconds. 3 Perform a print test. Go ... Problem resolved 2 Turn the printer off for 60 seconds. Does the error occur when the power is turned off/on again? 2-208 Service Manual
• Page 257
  ..."RIP PCBA removal" on page 4-144. Problem resolved Previous Next 2 Turn the printer off for 60 seconds. ..., then go to step 2. Go to step 3. Problem solved. 2 Turn the printer off for 60 seconds. Does..., then go to step 2. Go to step 3. Problem solved. 2 Turn the printer off for 60 seconds. Does...
• Page 258
  ... Replace the RIP PCBA. Go to "RIP PCBA removal" on page 4-144. Problem solved. Previous Next 2 Turn the printer off for 60 seconds. Does the error occur when the ... machine, and perform a print test. Go to "PRINT TESTS" on page 3-22. Does the error continue? Problem resolved 2-210 Service Manual
• Page 259
  ... several print tests. If the problem remains, then go to step 2. Replace the upper printer engine PCBA.... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved 957.02 ... PCBA. Go to "Upper printer engine PCBA removal" on page 4-181. Problem resolved Diagnostic information ...
• Page 260
  ... print test. Does the error still occur? Replace the duplex controller card assembly. Go to "Printer left duplex door assembly removal" on page 4-145. Go to step 3. Problem resolved 2-212 Service Manual
• Page 261
  ... removal" on page 4-281. Problem resolved 3 Check the upper printer engine card assembly ... removal" on page 4-144. Problem resolved 4 Check the lower printer engine card assembly connections. Are the connections of the printer engine card assembly properly connected? Problem resolved 5 Check...
• Page 262
  ...particular roll. In this case, measure the interval on the print test, and check the relation to the roll in the printer. The interval does not necessarily match the circumference of the roll. 2-214 Service Manual
• Page 263
  ... image density normal? Yes Problem solved. No Go to step 2. 2 Check the four toner cartridges for ... defective image. Is the image density normal? Problem solved. Replace any empty toner cartridges. 3 Check the toner add chutes to ensure that they are not clogged. Does the problem remain? Go ...
• Page 264
  ... TESTS" on page 3-22. Does the problem remain? Go to step 10. Problem resolved 10 Check the upper printer engine PCBA for proper connectivity. Disconnect and reconnect all ... test. Go to "PRINT TESTS" on page 3-22. Does the problem remain? Go to step 11. Problem resolved 2-216 Service Manual
• Page 265
  ... resolved Next 11 12 POR the machine. Does the problem remain? Replace the LED printhead. Go to "LED printhead removal" on page 4-96. Problem resolved Go Back Blank print (no ...the image density normal? Yes Problem solved. No Replace any empty toner cartridges. 2 Check the 2nd...
• Page 266
  ..." on page 4-96. Does the problem remain? Go to step 10. Problem resolved 10 Check the upper printer engine PCBA for proper connectivity. Disconnect and reconnect all .... Does the problem remain? Replace the RIP PCBA. Go to "RIP PCBA removal" on page 4-144. Problem resolved 2-218 Service Manual
• Page 267
  ... problem remain? Go to step 4. Problem resolved 4 Check the upper printer engine PCBA for proper connectivity.... and reconnect all appropriate cables. Replace the upper printer engine PCBA. Go to "Upper printer... Go to "PRINT TESTS" on page 3-22. Does the problem remain? Replace the RIP PCBA. Go to...
• Page 268
  ... 5. Correct and clean contaminated pins, or replace the appropriate PC cartridge or connector. Problem resolved 5 Replace the transfer belt cleaner. Go to "Transfer belt cleaner ...Go to step 7. Replace the 2nd transfer roller. Go to "2nd transfer roller removal" on page 4-24. 2-220 Service Manual
• Page 269
  ...Does the problem remain? Go to step 9. Problem resolved Go Back 9 Check the upper printer engine PCBA for proper connectivity. Disconnect and reconnect all...dry, and recommended media. Reprint the defective image. Does the problem remain? Yes Go to step 2. No Problem resolved ...
• Page 270
  ..." on page 4-96. Does the problem remain? Go to step 9. Problem resolved 9 Check the upper printer engine RIP card PCBA for proper connectivity. Disconnect and reconnect... Does the problem remain? Replace the RIP PCBA. Go to "RIP PCBA removal" on page 4-144. Problem resolved 2-222 Service Manual
• Page 271
  ... recommended media. Reprint the defective image. Does the problem remain? Yes Go to step 2. No ..., or replace the appropriate PC cartridge or connector. Problem resolved 5 Replace the transfer belt cleaner.... cleaner removal" on page 4-172. Does the problem remain? Go to step 6. 6 Check the heat ...
• Page 272
  ...media condition. Load new, dry, recommended media. Reprint the defective image. Does the problem remain? Yes Go to step 2. No Problem resolved 2 Check the media transfer... contamination and wear. Is the 2nd transfer roller free of excess wear and contamination? Go to step 5. 2-224 Service Manual
• Page 273
  ... "Transfer belt cleaner removal" on page 4-172. Does the problem remain? Yes Go to step 6. No Problem resolved ... problem remain? Go to step 10. Problem resolved 10 Check the upper printer engine PCBA for .... Go to "PRINT TESTS" on page 3-22. Does the problem remain? Replace the RIP PCBA. Go to "...
• Page 274
  ... image. Does the problem remain? Yes Go to step 2. No Problem resolved 2 Check the four toner cartridges for proper installation. Reprint the defective image. Is ... Go to "Transfer belt assembly removal" on page 4-168. Does the problem remain? Go to step 7. Problem resolved 2-226 Service Manual
• Page 275
  ... Go to "PRINT TESTS" on page 3-22. Does the problem remain? Yes Go to step 8. No Problem... problem remain? Go to step 9. Problem resolved 9 Check the upper printer engine PCBA for proper connectivity... recommended media. Reprint the defective image. Does the problem remain? Yes Go to step 2. No ...
• Page 276
  ...on page 4-96. Does the problem remain? Go to step 9. Problem resolved 9 Check the upper printer engine PCBA for proper connectivity. Disconnect and reconnect all appropriate... the problem remain? Replace the RIP PCBA. Go to "RIP PCBA removal" on page 4-144. Problem resolved 2-228 Service Manual
• Page 277
  .... Does the problem remain? Yes Go to step 2. No Problem resolved 2 Check the four toner cartridges for proper installation. Reprint the defective image. Is the image density normal? Problem solved. Replace any empty toner cartridges. 3 Check the heat belt and ...
• Page 278
  ... media condition. Load new, dry, recommended media. Reprint the defective image. Does the problem remain? Yes Go to step 2. No Problem resolved 2 Check the media transfer... print test. Go to "PRINT TESTS" on page 3-22. Does the problem remain? Go to step 7. Problem resolved 2-230 Service Manual
• Page 279
  ..." on page 4-42. Yes Go to step 8. No Problem resolved Next 7 Go Back Does the problem ... the problem remain? Go to step 10. Problem resolved 10 Check the upper printer engine PCBA for proper ... test. Go to "PRINT TESTS" on page 3-22. Does the problem remain? Replace the RIP PCBA. Go to "RIP ...
• Page 280
  ... are set correctly. Properly install the media tray assembly into the printer. Reprint the defective image. Does the problem remain? Go to step 3. Problem resolved 3 ...for contamination and wear. Is the 2nd transfer roller free of excess wear and contamination? Go to step 6. 2-232 Service Manual
• Page 281
  ...tray assembly. Properly install the media tray assembly in the printer. Reprint the defective image. Does the problem remain? Go to step 3. Problem resolved 3 Check the printer media type settings. Ensure the settings match the media being used. Does the problem remain? Go to ...
• Page 282
  ... being used. Load new, dry, recommended media. Reprint the defective image. Does the problem remain? Yes Go to step 5. No Problem resolved Next 4 Go Back 5...in the media path. Remove the fuser assembly. Is there contamination or cracks on the heat belt and/or pressure roll? 2-234 Service Manual
• Page 283
  ...Previous Next Go Back Trailing edge Step 1 Check Check the printer media type settings. Ensure the settings match the media being used. Does the problem remain? Yes Go ... fuser driver PCBA. Go to "Fuser driver PCBA removal" on page 4-84. Does the problem remain? Go to step 5....
• Page 284
  ... on page 4-96. Does the error remain? Go to step 3. Problem resolved 3 Check the upper printer engine PCBA for proper connectivity. Disconnect and reconnect all appropriate ... the problem remain? Replace the RIP PCBA. Go to "RIP PCBA removal" on page 4-144. Problem resolved 2-236 Service Manual
• Page 285
  ..., recommended media. Reprint the defective image. Does the problem remain? Yes Go to step 2. No ..." on page 4-24. 4 POR the machine. Does the problem remain? Replace the transfer belt assembly. Go to "Transfer belt assembly removal" on page 4-168. Problem resolved. Diagnostic information 2-237
• Page 286
  ..." on page 4-96. Does the problem remain? Go to step 4. Problem resolved. 4 Check the upper printer engine PCBA for proper connectivity. Disconnect and reconnect all ... Does the problem continue? Replace the RIP PCBA. Go to "RIP PCBA removal" on page 4-144. Problem resolved. 2-238 Service Manual
• Page 287
  ... page 4-51, "Developer housing (M) removal" on page 4-56, or "Developer housing (Y) removal" on page 4-62. Did this fix the problem? Yes Problem resolved No Contact the next level of support. Diagnostic information 2-239
• Page 288
  5058-030 Previous Next Go Back 2-240 Service Manual
• Page 289
  ...and procedures to identify printer failures and verify if repairs have corrected the problem. Previous Next ... screen or pressing any hard button will cause the printer to wake from Sleep Mode or Hibernate Mode. 5... drive into the printer USB port. Note: Only the front USB port supports flash drives...
• Page 290
  ...to continue processing. • Accesses the messages screen for more information on the message, and how to clear it. Opens a context-sensitive Help information on the touch screen. 5 6 7 8 Tips 3-2 Service Manual
• Page 291
  ... only if a specific option or feature is installed on the printer. Other menu items may be effective ... equipment, feature on your model, or the specified printer language. Supplies Cyan Cartridge Magenta ... Connection Guide Moving Guide Supplies Guide Note: *Depending on the printer setup, this menu ...
• Page 292
  5058-030 Accessing service menus Access the following menus to identify problems with the printer and run diagnostic ... for fine tuning the communication settings for the network interfaces and protocols. Service Engineer (SE) Menu See "Service Engineer (SE) Menu" on page 3-26. 3-4 Service Manual
• Page 293
  5058-030 Configuration Menu Entering Configuration Menu 1. 2. 3. 4. Turn off the printer. Press and hold the 2 and 6 buttons simultaneously. Turn on the printer. Release the buttons after 10 seconds. Previous Next Go Back Available settings Settings appear on the ...
• Page 294
  ...'s toner density. When TPS executes, the printer generates toner patches on the belt and then uses these to calculate if necessary, the appropriate amount of .... 3. Touch Submit to save the setting, or touch Back to return to the Configuration Menu without saving any changes. 3-6 Service Manual
• Page 295
  .... Color Trapping Color trapping is used to compensate for mechanical misregistration in the printer. When small black text or fine black lines are being ... background. Rather than remove the color from beneath the black content, the printer leaves the color around the edge of the text or line. In ...
• Page 296
  ...To restore the Factory Default settings: 1. From the Configuration Menu, navigate to Factory Defaults. 2. Touch Restore Base to restore all non-critical base printer NVRAM settings. 3-8 Service Manual
• Page 297
  5058-030 3. Touch Restore STD Net to restore all network NVRAM settings. 4. Touch Restore LES to remove all Lexmark Embedded Solution applications. After this setting is changed, the device automatically performs a POR, and restores the appropriate settings to their factory default values. ...
• Page 298
  ... on the page. Therefore, no compression or expansion of the image occurs to preserve the right margin. Each increment of adjustment for the Left Margin corresponds to 1 pel at 300 dpi. 3-10 Service Manual
• Page 299
  5058-030 Reports This menu contains informational reports that are helpful when servicing a device. Previous Menu Settings Page Print the menu settings pages to list the customer settings and to verify printer options are installed correctly. It is helpful to print the customer settings ...
• Page 300
  ... to all automatic trays, but not to the MP Feeder. The MP Feeder can support these paper sizes regardless of the value of this setting. Tray Insert ... external developers to measure the stability of their applications by performing their own automated testing against the device. 3-12 Service Manual
• Page 301
  5058-030 To change this setting: Previous 1. From the Configuration Menu, navigate to UI Automation. 2. Touch or to change the value. 3. Touch Submit to save the setting, or touch Back to return to the Configuration Menu without saving any changes. Next USB Speed To change this setting: Go Back...
• Page 302
  5058-030 Diagnostics Menu Entering Diagnostics Menus 1. 2. 3. 4. Turn off the printer. Press and hold the 3 and 6 buttons simultaneously. Turn on the printer. Release the buttons ... TESTS" on page 3-21. See "PRINT TESTS" on page 3-22. See "[Input Source] Print Test" on page 3-22. 3-14 Service Manual
• Page 303
  ...Punch Test Feed Test DEVICE TESTS Quick Disk Test Disk Test/Clean Flash Test PRINTER SETUP Defaults Prt Color Pg Count Prt Mono Pg Count Perm Page Count ..."Disk Test/Clean" on page 3-16. See "Flash Test" on page 3-16. See "PRINTER SETUP" on page 3-22. See "U.S. / Non-U.S. Defaults" on page 3-23. See "...
• Page 304
  ... of a duplexed page. When a user selects this setting, the device prints a duplexed version of the Quick Test page that can be used to adjust the duplex top margin setting. 3-16 Service Manual
• Page 305
  ... single Duplex Quick test cannot be canceled. • The printer attempts to print the Quick Test Page .... If the default paper source only supports envelopes, then the page is printed from Tray 1.... Log printed from DIAGNOSTICS includes: • Detailed printer information, including code versions • Time ...
• Page 306
  ... information in some cases Previous Model and Serial number Lexmark x54x (s/n: 98P104V) Next Go Back Printer information Panel display when error ... Button Test The Button Test is used to verify the operation of each button on the operator panel. 3-18 Service Manual
• Page 307
  ...appears on the LCD, and then Resetting the Printer appears. The printer automatically performs a POR. The following .... To stop this test before completion, turn the printer off. Panel Test After a user ... the paper path of media as it passes through the printer. To observe the paper path, a user can ...
• Page 308
  ... tests: 1. From the Diagnostics Menu, navigate to MOTOR TESTS. 2. Select PRINTER MOTOR TESTS. 3. Select the test from the following options: • Fuser/lower redrive/...(retracted) • 2nd transfer rollers retract motor (contacted) • 2nd transfer rollers retract motor (retracted) 3-20 Service Manual
• Page 309
  ... Booklet folding/exit motor (reverse) • Booklet knife solenoid • Booklet end guide motor (down) • Booklet stapler motor • Booklet bin motor • .... The standard bin as well as any output option bin installed on the printer is shown on the menu. • Standard Bin • Output Bin [1-3] 4. Touch ...
• Page 310
  ... is decreased by 1, the strobe is sampled 50 nanoseconds less. When the value of this setting is 0, the factory default value is used to determine the length of time the strobe is sampled. 3-22 Service Manual
• Page 311
  ... default value. To change this setting: 1. 2. 3. 4. From the Diagnostics Menu, navigate to PRINTER SETUP. Select Defaults. Touch or to change the value. ... changes. REPORTS This menu contains informational reports that are helpful when servicing a device. The Menu Settings Page report generates a ...
• Page 312
  ... (standard bin 1 media full) • Sensor (standard bin 2 media full) • Sensor (printer left door interlock) • Sensor (upper redrive door interlock) • Sensor (printer ...bin level 1) • Sensor (stacker bin level 2) • Sensor (punch carriage shift HP) • Sensor (punch cam HP) 3-24 Service Manual
• Page 313
  5058-030 Available tests: • Sensor (diverter gate) • Sensor (upper media exit) • Sensor (lower media exit) • Sensor (compiler media present) • Sensor (bridge media entrance) • Sensor (bridge media exit) • Sensor (punch side reg 1) • Sensor (punch side reg 2) • Sensor (upper media...
• Page 314
  5058-030 Service Engineer (SE) Menu Print SE Menus General Copyright-Displays copyright ...-Displays network code level Network Compile Info-Displays compile information Printer Code Level -Displays printer code ...SNMP Set Set MTU Meditech Mode Raw LPR Mode Gather Debug Enable Debug 3-26 Service Manual
• Page 315
  ...the tray. • Do not remove a tray while the printer is printing. • Do not load a tray while the printer is printing. Load it prior to printing, or wait for a prompt to load it. Previous Next Go ...sure all sizes and types are set correctly in the printer control panel menus. Store paper per...
• Page 316
  ... # 1 2 Area name Cover F Door G Error code 281 4yy.xx 455 4yy.xx Instructions Open cover F, and then remove the jammed paper. Open door G, and then remove the jammed...250 230 201-202 231 281 9 Door D 203 Open door A, and then door D, and then remove the jammed paper. 3-31 3-28 Service Manual
• Page 317
  ... Next Go Back Paper jam in the fuser 1. Open door A by lifting the release latch and lowering the door. CAUTION-HOT SURFACE: The inside of the printer might be hot. To reduce the risk of injury from a hot component, allow the surface to cool before touching. 2. Pull the green lever down. 2 1...
• Page 318
  ...by lifting the release latch and lowering the door. CAUTION-HOT SURFACE: The inside of the printer might be hot. To reduce the risk of injury from a hot component, ... all paper fragments are removed. 3. Close door A. 4. If necessary, touch Continue from the printer control panel. 3-30 Service Manual
• Page 319
  ... release latch of each door and lowering the doors. CAUTION-HOT SURFACE: The inside of the printer might be hot. To reduce the risk of injury from a hot component, allow the ...3. Close door D, and then close door A. 4. If necessary, touch Continue from the printer control panel. Diagnostic aids 3-31
• Page 320
  ... jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. 3. Close door B. 4. If necessary, touch Continue from the printer control panel. 3-32 Service Manual
• Page 321
  5058-030 231 paper jam 1. Open door A by lifting the release latch and lowering the door. CAUTION-HOT SURFACE: The inside of the printer might be hot. To reduce the risk of injury from a hot component, allow the surface to cool before touching. Previous Next Go Back 1 2 2. Pull the green ...
• Page 322
  5058-030 4. Push the green lever back into place. Previous Next Go Back 5. Close door A. 6. If necessary, touch Continue from the printer control panel. 3-34 Service Manual
• Page 323
  ... jam in Tray 1 Previous 1. Open Tray 1. Next Go Back 2. Firmly grasp the jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. 3. Close Tray 1. 4. If necessary, touch Continue, jam cleared from the printer control panel. Diagnostic aids 3-35
• Page 324
  ... side, and then gently pull it out. Note: Make sure all paper fragments are removed. 4. Close the tray. 5. If necessary, touch Continue, jam cleared from the printer control panel. 3-36 Service Manual
• Page 325
  ...not pull out the tray with too much force. Doing so may hit and injure your knees. 2. Firmly grasp the jammed paper on each side, and then gently pull it out. 3. Push the tray gently until it stops. 4. If necessary, touch Continue, jam cleared from the printer control panel. Diagnostic aids 3-37
• Page 326
  ... the jammed paper on each side, and then gently pull it out. 3. Gently put the tray back into position. 4. If necessary, touch Continue, jam cleared from the printer control panel. 3-38 Service Manual
• Page 327
  5058-030 Paper jam in the top cover Previous 1. Gently move the tray to the left until it stops. Next Go Back 2. Open the top cover. 1 2 2 Diagnostic aids 3-39
• Page 328
  5058-030 3. Firmly grasp the jammed paper on each side, and then gently pull it out. Previous Next Go Back 4. Close the top cover. 5. Gently put the tray back into position. 6. If necessary, touch Continue, jam cleared from the printer control panel. 3-40 Service Manual
• Page 329
  ...paper into the multipurpose feeder. 3. If necessary, touch Continue, jam cleared from the printer control panel. 281 paper jam Paper jam in door A 1. Open door A. CAUTION-HOT SURFACE: The inside of the printer might be hot. To reduce the risk of injury from a hot component, allow the ...
• Page 330
  ... to the proper position. Align the fuser unit using the handles on each side, and then place it back into the printer. 2 1 2 3. Close door A. 4. If necessary, touch Continue from the printer control panel. 3-42 Service Manual
• Page 331
  ... jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. Note: If the paper jam is difficult to remove, then rotate the knob counterclockwise. 3. Close cover F. 4. If necessary, touch Continue from the printer control panel. Diagnostic aids 3-43
• Page 332
  ... jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. 3. Close door H. 4. If necessary, touch Continue from the printer control panel. 3-44 Service Manual
• Page 333
  5058-030 Paper jam in door G Previous 1. Open door G. Next Go Back 1 2 3 4 5 6 7 Area 1 2 3 4 5 6 7 Cover, knob, or handle name Cover G1 Cover G2 Knob G3 Cover G4 Cover G7 Knob G8 Handle G9 2. Lift cover G1 lever. 3. Firmly grasp any jammed paper, and then gently pull it out. Note: Make ...
• Page 334
  ... is jammed in the rollers, then rotate knob G8 counterclockwise, and then remove the jammed paper. 9. Close door G. 10. If necessary, touch Continue from the printer control panel. 3-46 Service Manual
• Page 335
  ... jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. Note: If the paper jam is difficult to remove, then rotate the know counterclockwise. 3. Close cover F. 4. If necessary, touch Continue from the printer control panel. Diagnostic aids 3-47
• Page 336
  ... door. Note: The stapler door is located behind the finisher. 3. Lower the latch of the staple cartridge holder, and then pull the staple cartridge holder out of the printer. 3-48 Service Manual
• Page 337
  5058-030 4. Use the metal tab to lift the staple guard, and then remove any jammed or loose staples. Previous Next Go Back 5. Close the staple guard. 6. Press down on the staple guard until it clicks into place. 7. Push the staple cartridge holder firmly back into the stapler unit until the ...
• Page 338
  5058-030 9. Close door G. 10. If necessary, touch Continue, jam cleared from the printer control panel. Previous Next Go Back 3-50 Service Manual
• Page 339
  5058-030 Security Reset Jumper Each device contains a hardware jumper with which an administrator can: Previous • Erase all security templates, building blocks, and access controls that a user has defined (i.e. the factory • default configuration); or Force the value of each function access ...
• Page 340
  5058-030 Printer theory of operations Print engine theory Four toner cartridges (cyan, yellow, magenta, and black) are used to create text...the page. The fuser rollers push the media into the output bin. The transfer unit is cleaned and the process begins again for the next page. 3-52 Service Manual
• Page 341
  5058-030 Step1: Charge Voltage is sent from the high-voltage power supply (HVPS) to the charge roll, which places a uniform negative electrostatic charge on the surface of the drum. The drum surface is made of a photoconductive material that holds an electrical charge as long as the drum is not ...
• Page 342
  5058-030 Service tips Previous • If the surface of the charge roller is damaged (for example, if ... will cause a repeating mark on the printed page. Check the service manual for the repeating marks table. If the ... Voltage Laser Beam Discharge Level Invisible Latent Image 0V 3-54 Service Manual
• Page 343
  ... dispense motor. The toner particles then travel through the toner dispense auger and to the developer housing. Previous as Toner dispense motor ... dispense auger Inside the developer unit, the augers circulate and distribute the toner particles into the magnet roll surface before they reach the ...
• Page 344
  ... Level Visible Developed Image 0V Service tips • Never touch the surface of the developer... cause a charge differential on the surface, and toner will not stick properly. The result would... lines of color on the printed page. Check the surface of the developer for damage. • 3-56 Service Manual...
• Page 345
  ... belt. The charge difference between the developed toner image on the photoconductor surface and the 1st ... belt Photo conductor drum(Cyan) Service tips • Never touch the surface of the transfer ... will cause a charge differential on the surface, and toner will not stick properly. The result would ...
• Page 346
  ... contact with the transfer belt, the 2nd transfer roll assembly is charged with negative DC voltage from the HVPS. This causes the toner image to transfer from the transfer belt to the surface 3-58 Service Manual
• Page 347
  ... roll assembly Transfer belt Go Back Service tips • If the transfer roller has ... voltage from the HVPS is applied to transfer the unwanted toner to the transfer belt. A cleaning blade comes ..., which is heated by the inner heater to melt the toner particles on the paper surface. At the same time,...
• Page 348
  ... spots that can result in abnormal thumping noises and possible print quality issues. Service tips Previous • If the fuser belt or rollers are damaged, they can ... transport roll assembly Pick roll Feed roll Separation roll TRAY 1 MPF separation roll TRAY 2 TRAY 3 TRAY 4 3-60 Service Manual
• Page 349
  5058-030 SFP Sensors Previous Sensor (upper redrive exit) Sensor (fuser exit) Sensor (paper on belt) Sensor (duplex wait) Sensor (registration) Sensor (media level) Sensor (tray 1 media size) Next Go Back Sensor (MPF media width) Sensor (transparency detect) Sensor (tray1 media out) Sensor ...
• Page 350
  5058-030 Paper feed process Media tray paper feed When the media tray is inserted into the printer, the media feed lift motor causes the bottom plate of the tray to elevate, in... one sheet at a time is fed. Pick roll Feed feedroll roll pick roll Separation roll separation roll 3-62 Service Manual
• Page 351
  5058-030 MPF paper feed In an MPF paper feed, the MPF pick roll lowers to make contact with the media. The MPF pick roll rotates to insert the media between the feed roll and the separation roll. The separation roll separates the media to make sure that only one sheet at a time is fed. Previous ...
• Page 352
  ...HVPS 2nd transfer roll assembly Transfer belt Fusing/exit The media with the embedded toner image needs to go through the fuser assembly to permanently bond the toner image to the sheet. When the sheet passes between the heat belt and the pressure roll, the combination of 3-64 Service Manual
• Page 353
  5058-030 applied heat and pressure fuses the toner image to the media. At the same time, the fuser assembly rolls also move the media to the redrive rolls, which transport the media to the output bin. Previous Next Go Back Redrive rolls Fuser assembly Pressure roll Heat belt Diagnostic aids...
• Page 354
  ... its trailing edge first, towards the opposite direction (2) into the duplexing area. Previous Next Exit rolls 1 Go Back Upper redrive motor 2 Upper redrive motor DUPLEX 3-66 Service Manual
• Page 355
  ... can be combined to create green. Printing presses, inkjet printers, and color printhead LED printers create colors in this manner. CMYK color is a method of describing colors by indicating the amount ... the software program Help topics. How does the printer know what color to print? Diagnostic aids...
• Page 356
  ... on how the printer color sample pages may be useful in solving certain color-matching problems,... color correction? When manual color correction is enabled, the printer employs user-selected color ... Correction is set to Auto-generate preferred colors for the majority of documents. 3-68 Service Manual...
• Page 357
  .... For more information, see the software program Help topics. Manual color correction may be necessary to utilize the selected ... a particular color-matching problem depends on the Color Correction setting being used (Auto, Off, or Manual), the type of object being printed (text, graphics, or images),...
• Page 358
  ... To access a detailed Color Samples set from the Embedded Web Server: Previous 1. Type the printer IP address or host name in the address field of your Web browser. .... Note: The closer the value is to 1, the narrower the color sample range will appear. Go Back 6. Click Print. 3-70 Service Manual
• Page 359
  ... theory of operations Media transport This section describes the transfer of media from the printer to a specified bin. The following figures illustrate layouts (front view)... Go Back Bridge unit assembly paper path To finisher From printer Bridge media entrance sensor Transport roll Bridge exit ...
• Page 360
  5058-030 Finisher media path Upper Media Bin Previous Next Punch Unit From Bridge Unit Stacker Media Bin Go Back Stapler Unit Compiler Media Unit Assembly Knife Folding Booklet Bin Booklet Stapler Unit End Guide 3-72 Service Manual
• Page 361
  5058-030 Finisher roll assemblies Upper Media Transport Roll Assembly - driven by drive motor (buffer/transport) Upper Media Exit Roll Assemblydriven by motor (exit) Previous Finisher Diverter Gate Finisher Media Entrance Roll Assembly - driven by drive motor (entrance paddle) Buffer Roll ...
• Page 362
  ...Sensor (buffer path) Sensor (booklet media entrance) Sensor (lower media exit) Sensor (booklet media exit) Sensor (booklet bin media present) Sensor (booklet compiler media in) 3-74 Service Manual
• Page 363
  ... bin lift motor assembly Go Back Bridge unit assembly When the printer designates the finisher, the media diverter gate in the printer activates, ... unit assembly. The bridge unit drive motor is activated by the trigger of the printer's registration clutch, which drives the transport belts in the ...
• Page 364
  ... diverter gate is activated by the finisher diverter gate solenoid controlled by the printer. The media is further fed in the finisher by the two upper media transport roll ... (entrance/paddle) Buffer roll assembly- driven by drive motor (buffer/transport) Finisher diverter gate 3-76 Service Manual
• Page 365
  5058-030 From punch to compiler unit assembly The media is transferred to the compiler unit assembly by the buffer roll assembly (driven by the motor (buffer/ transport)) and by the lower media exit roll assembly (driven by the drive motor (exit)). When the first media reaches the compiler unit ...
• Page 366
  ... first media of the second set reaches the finisher, the buffer diverter solenoid is activated by the printer command and by the sensor (finisher media entrance) to switch the buffer ... (non-stapling mode) are held between the media eject clamp and the media eject shaft assembly. 3-78 Service Manual
• Page 367
  ... along the media path Bridge unit assembly • Sensor (bridge unit media entrance) - A photo-interrupter sensor that detects whether media is fed from the printer to the bridge unit assembly. - It turns high (+5 V dc) (light receiving) when media enters the bridge unit assembly. • Sensor (bridge ...
• Page 368
  ... (diverter gate) Sensor (upper media bin full) Sensor (finisher media entrance) Sensor (lower media exit) From bridge unit Sensor (buffer path) Sensor (compiler media in) 3-80 Service Manual
• Page 369
  ... punching positions are determined, the punch unit motor is activated to move the cam plate. With the movement of the cam plate, the pins descend along the guide holes to punch the media. This operation is performed for each sheet of media. The cam plate can lower the pins even while it is moving to...
• Page 370
  ..., it is notified to the operator only once. Even if punch waste is not removed, the finisher can still punch media. However, it can spread punch waste inside the machine. 3-82 Service Manual
• Page 371
  5058-030 Detecting punch waste box The sensor (punch waste box set) detects whether the punch waste box is properly set. When the sensor (punch waste box set) does not detect that the punch waste box is properly set for four seconds, the punch waste box count is reset. Previous Next Functions ...
• Page 372
  ... position between sets of media. Rear tamper Front tamper Sensor (rear tamper HP) Rear tamper motor Sensor (front tamper HP) Sensor (compiler media in) Front tamper motor 3-84 Service Manual
• Page 373
  5058-030 Capacity of compiler unit assembly Media volume that can be stacked on the compiler unit assembly is limited as shown in the table below. The number of sheets depends on whether media is stapled or not, as well as on media size. If the number of sheets of one set to be stapled exceeds the...
• Page 374
  ... Front tamper motor Position 1 2 Description Front tamper Rear tamper Rear tamper motor Front tamper home position-sensor (front tamper HP) Front tamper tamping position 3-86 Service Manual
• Page 375
  5058-030 Position 3 4 5 6 Description Front tamper offset position Rear tamper home position-sensor (rear tamper HP) Rear tamper size position Rear tamper offset position Previous Next Center tamping Center tamping is used when executing rear stapling (straight). The tamper positions during ...
• Page 376
  ... rear tamper home position. - When the rear tamper comes to the home position, it enters the sensor's sensing area, which turns the sensor to high (+5 V dc) (light blocking). 3-88 Service Manual
• Page 377
  .... Stapling operation Sheets of media fed from the punch are tamped on the compiler unit assembly, and then stapled at specified positions by the command of the printer. Staple positions There are four stapling modes: • Front staple (corner) [front corner] The stapler staples a set of media ...
• Page 378
  ... Yes Yes Yes Yes Rear corner Yes Yes Yes Yes Yes Yes Yes No No No Rear straight No No No No No No No Yes Yes Yes Dual Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 3-90 Service Manual
• Page 379
  5058-030 Stapling one sheet Upon receiving the stapling command from the printer with one sheet remaining on the compiler unit assembly, the finisher ejects the media to the stacker media bin without stapling it. Previous Stapling multiple size media When sheets with different sizes and the same ...
• Page 380
  ... is also displayed when the staple cartridge is not installed. Sensor (staple home) Sensor (self priming) Sensor (low staple) Stapler unit assembly Stapler unit motor 3-92 Service Manual
• Page 381
  ... will deliver media from the finisher entrance and stack it against the booklet end guide in the booklet unit. When the booklet end guide is at the bottom of the booklet unit it will continue to accept media. Once the proper amount of media is reached, stapling will occur ...
• Page 382
  ...divide the paper into two equal halves. When the printouts are stapled, the booklet end guide will be raised so that the stapled position is at the folding position. The stapling position is...- This DC motor drives booklet folding roll, booklet media exit roll assembly, and knife. 3-94 Service Manual
• Page 383
  ... motor - This DC motor drives the paddle at the booklet section. • Sensor (booklet end guide HP) - This photo sensor detects the home position of the booklet end guide. • Booklet end guide drive motor - This stepping motor moves the booklet end guide up and down. Diagnostic aids 3-95
• Page 384
  ... stacker media bin goes up and down to an appropriate position according to the volume of media fed from the compiler unit assembly so as to properly stack media to a full stack. 3-96 Service Manual
• Page 385
  5058-030 Operation The stacker media bin moves to an appropriate position according to the volume of media fed from the compiler unit assembly. The sensor (stacker bin level 1) and the sensor (stacker bin level 2) detect the height of media in the stacker media bin, and the sensor (stacker bin ...
• Page 386
  ... sheet. For example: A4LEF (297x210) media is stacked on A4SEF (210x297) media. Note: When B5LEF (257x182) media is stacked on A4LEF (297x210) media, this is not mix stacking. 3-98 Service Manual
• Page 387
  5058-030 • A sheet of media of less than 11 inches is stacked in the stacker media bin with the Staple Mode changed. Top view of finisher tray Rear staple Previous Next Front staple • An operator put a sheet (or sheets) when no media is remaining in the stacker media bin. (The size and ...
• Page 388
  ... than the paper delivery exit. Paper delivery belt will move at fixed interval for every set of output. When two sets or more are being delivered, one set at a time is being delivered. 3-100 Service Manual
• Page 389
  5058-030 When the front of the booklet tray is facing down, the printout will fall automatically below the tray. When removing paper, press booklet tray belt switch to move the paper delivery belt to the position for paper removal. Previous Booklet bin drive motor Next Go Back Sensor (booklet...
• Page 390
  ... card asm +5 V dc Finisher LVPS card asm AC +24 V dc +24 V dc Sensor Switch (eject cover interlock) Switch (finisher front door interlock) ON/OFF Interlock +24 V dc Printer 3-102 Service Manual
• Page 391
  5058-030 TTM theory of operations Previous Next Go Back Diagnostic aids 3-103
• Page 392
  ... Media transport path Media is supplied from tray 2, tray 3 or tray 4, and is transported to the printer along the media transport path. The following is a cross section of the... front or rear. The guide comes into contact with the rear edge of the media and holds it in position. 3-104 Service Manual
• Page 393
  ... bottom plate is lifted up via the front tray cables and rear tray cables by the rotation of the tray lift shaft assembly, which causes the supplied media to contact the pick roll. Previous Next Go Back Tray 2 media tray assembly Rear media guide Bottom plate End guide Diagnostic aids 3-105
• Page 394
  ...-030 Tray 3 or 4 media tray assembly Rear lift cables Rear media guide Previous Next Go Back Bottom plate F/L lift cable F/R lift cable TTM... from each media tray assembly. A signal indicating the media size is transmitted as a voltage to the printer engine card assembly. 3-106 Service Manual
• Page 395
  ...media size) switches the setting of the size of media supplied from each media tray assembly. A signal indicating the set size is transmitted as a voltage to the printer engine card assembly. Previous Sensor (media out) If there is no media in the media tray assembly, the media out actuator lowers...
• Page 396
  ... roll assembly The tray module transport roll assembly feeds media from the tray 3 or tray 4 to the printer. Tray module drive motor This motor is used to drive the media ... TTM controller card assembly Switch (media size) Switch TTM (media size) Sensor (tray 4 feed-out) Front 3-108 Service Manual
• Page 397
  5058-030 Switch (TTM media size) The following table gives on/off states of the switches on the switch (TTM media size), corresponding to the media sizes of the media tray assembly. Note: The switches (TTM media size) are denoted by "S/W1" and "S/W3" respectively from the left side. Analog switch ...
• Page 398
  5058-030 3TM theory of operations Previous Next Go Back 3-110 Service Manual
• Page 399
  ... transport path Media is supplied from tray 3 or tray 4, and is transported to the printer along the media transport path. Previous Next Media transport ...3 TRAY 4 Functions of main components When the 3TM is installed under the printer, additional trays are available. Media tray assembly Media ...
• Page 400
  ... contact with the pick roll. Previous Tray 2, 3, 4 media tray assembly Rear media guide Bottom plate Next Go Back End guide 3TM media feed units Media.... Thus, the light of the sensor is transmitted. When the sensing area is blocked (media is present), the signal turns off. 3-112 Service Manual
• Page 401
  5058-030 Sensor (media level) This sensor detects by the actuator position whether media in the media tray assembly is lifted. When the flag of the actuator leaves the sensor (media level) sensing area, the sensor detects that the media has been lifted. Previous Next Go Back Main components ...
• Page 402
  ...roll assembly The tray module transport roll assembly feeds media from the tray 3 or tray 4 to the printer. Next Tray module drive motor This motor is used to drive ... tray module upon receiving a command from the upper printer engine card assembly and sensor/switch information. 3-114 Service Manual
• Page 403
  5058-030 Switch (media size) The following table gives on/off states of the switches on the switch (media size), corresponding to the media sizes of the media tray assembly. Note: The switches (media size) are denoted by "S/W1" and "S/W3" respectively from the left side. Analog switch Media Size ...
• Page 404
  5058-030 1TM theory of operations Previous Next Go Back 3-116 Service Manual
• Page 405
  ... transport path Media is supplied from tray 3 or tray 4, and is transported to the printer along the media transport path. Previous Next Media transport... Pick roll Functions of main components When the 1TM is installed under the printer, additional trays are available. Media tray assembly It is...
• Page 406
  ...feed unit assembly is a mechanical unit supplying media from the media tray assembly to the printer. The driving force from the media feed lift motor on the media feed unit ...lifting the bottom plate, it rotates in reverse to drive the tray module gears to turn the lift up shaft. 3-118 Service Manual
• Page 407
  ...media size) switches the setting of the size of media supplied from each media tray assembly. A signal indicating the set size is transmitted as a voltage to the printer engine card assembly. Previous Sensor (media out) If there is no media in the media tray assembly, the media out actuator lowers...
• Page 408
  ...card assembly The 1TM controller card assembly, which contains a CPU, controls media feed in the 1TM upon receiving a command from the upper printer engine card assembly and sensor/switch information. 3-120 Service Manual
• Page 409
  5058-030 Switch (media size) The following table gives on/off states of the switches on the switch (media size), corresponding to the media sizes of the media tray assembly. Note: The switches (media size) are denoted by "S/W1" and "S/W3" respectively from the left side. Analog switch Media Size ...
• Page 410
  ... media transport assembly roll transfers media fed from the HCF media feed unit assembly to the printer. The HCF media transport roll assembly is driven by the transport motor ... The media fed with the HCF media transport roll assembly passes through the sensor (tray 5 feed-out). 3-122 Service Manual
• Page 411
  5058-030 The sensor (tray 5 feed-out) detects the presence of media fed from the tray and controls the media feed lift motor stop and the transport motor speed. It also detects media jams to identify the media jam zone. Previous Separation roll Feed roll Pick roll Go Back Next HCF media ...
• Page 412
  ...the low voltage, while pressing the pick roll against the media in the tray. When the media is transferred to the printer and the sensor (tray 5 feed-out) turns on, the pick solenoid is ... HCF feed lift motor Feed roll Pick roll Media HCF pick solenoid Sensor (tray 5 feed-out) 3-124 Service Manual
• Page 413
  ... media feed unit assembly is transferred to the printer. When the sensor (tray 5 feed-out) is turned ... Next Go Back When the sensor (registration) in the printer is turned on by the media fed from the HCF, the HCF ... media transport roll assembly to the laser printer. HCF transport motor Media HCF...
• Page 414
  .... Interlock detection This function checks the open state of the switch (top door interlock) and the switch (HCF unit docking interlock). This detection is constant while the power is on. 3-126 Service Manual
• Page 415
  ... • Switch (HCF unit docking interlock)-Detects the docking of the HCF with the printer. The off state of this switch indicates that the HCF is separated from the printer. In this case, transfer of media is inhibited. • Sensor (HCF media tray set)-Detects insertion of the...
• Page 416
  ...loaded in the tray, the media size is automatically detected by the rear media edge guide that is attached to the media tray assembly and aligned with the side of the media... moving the HCF rear media edge guide to turn on/off these sensors and by using the sensor level patterns. 3-128 Service Manual
• Page 417
  5058-030 Tray lifting Tray lift operation starts automatically when the HCF media tray is inserted with media loaded. Media is lifted and stops at the feeding position. At the same time, detection of no media and remaining media volume becomes available. Previous Next HCF feed lift motor Feed ...
• Page 418
  ... during the lifting operation, the remaining media volume is determined by the lifting time after the power comes on. (The actual volume of media in the tray may differ from the indication.) 3-130 Service Manual
• Page 419
  5058-030 • When the power is turned off and on while the tray is at the feeding position, the sensor (media level) is on • when the power is turned on, and the remaining media volume before the previous power off is regarded as the remaining media volume. If the sensor (media level) is off ...
• Page 420
  5058-030 Previous Next Go Back 3-132 Service Manual
• Page 421
  ... (ESD). To prevent damage to ESD-sensitive parts, use the following instructions in addition to all the usual precautions, such as turning off power ... is used, because low humidity increases static electricity. Turning the printer off Note: This procedure is performed to preserve the operator panel ...
• Page 422
  ...of the device. Disconnect all external cables from the printer to prevent possible damage during service. Unless otherwise stated, reinstall the parts in reverse order of ... reinstalling a part held with several screws, start all screws before the final tightening. 4-2 Service Manual
• Page 423
  5058-030 Cover removal procedures Inner cover removal 1. 2. 3. 4. Remove the printer front door. See "Printer front door removal" on page 4-10. Remove the transfer belt cleaner. See "Transfer ... retract door removal" on page 4-139. Open the printer left duplex door. Repair information 4-3
• Page 424
  5058-030 11. Remove the six screws (A) from the inner cover. Previous Next Go Back A 12. Remove the inner cover. 4-4 Service Manual
• Page 425
  5058-030 Internal rear cover removal 1. Remove the top cover. See "Printer top cover removal" on page 4-12. 2. Remove the two screws (A) from the internal rear cover. Previous Next Go Back A 3. Remove the internal rear cover. Repair information 4-5
• Page 426
  ...(A). Previous Next Go Back 3. Remove the left rear lower cover. Left upper cover removal 1. Open the printer left duplex door. 2. Open the upper redrive door. 3. Remove the two screws (A). 4. Remove the left upper cover. 4-6 Service Manual
• Page 427
  5058-030 MPF top cover removal 1. Remove the left rear lower cover. See "Left rear lower cover removal" on page 4-6. 2. Remove the MPF tray feeder. See "MPF tray feeder removal" on page 4-122. (Optional.) 3. Gently detach the MPF top cover from the MPF tray assembly. Previous Next Go Back 4. ...
• Page 428
  5058-030 Operator panel front cover (SFP) 1. Open the printer front door. 2. Remove the two screws (A) securing the plastic cover to the machine. Previous Next...SFP) removal" on page 4-123. 3. Remove the operator panel PCBA. See "Operator panel PCBA (SFP) removal" on page 4-124. 4-8 Service Manual
• Page 429
  5058-030 4. Remove the touch screen. See "Operator panel PCBA (SFP) removal" on page 4-124. 5. Remove the operator panel top cover. Previous Next Go Back Repair information 4-9
• Page 430
  5058-030 Printer front door removal 1. Open the printer front door, and position it to an angle approximately 45 degrees from the printer. Previous Next Go Back 2. Disengage the two links (A) connecting the printer front door to the printer. A 4-10 Service Manual
• Page 431
  ...-030 3. Lower the printer front door to its lowest position, slightly flex the printer front door by pushing down on the middle portion, and then pull to ... the printer front door. Printer right cover removal 1. 2. 3. 4. Open the printer front door. Remove media tray 1. Remove the rear upper cover. ...
• Page 432
  5058-030 5. Remove the two screws (A) from the printer right cover. Previous Next Go Back A 6. Remove the printer right cover. Printer top cover removal 1. Open the printer front door. 2. Remove the operator panel front cover. 4-12 Service Manual
• Page 433
  5058-030 3. Remove the two screws (A) from the printer top cover. Previous Next Go Back A 4. Remove the printer top cover. Repair information 4-13
• Page 434
  ... tray interface cover. Previous Next Go Back 3. Disconnect all the cables connected from input trays and options. 4. Remove the three screws (A) from the rear lower cover. A 4-14 Service Manual
• Page 435
  5058-030 5. Remove the rear lower cover. Previous Next Go Back Repair information 4-15
• Page 436
  5058-030 Rear upper cover removal 1. Remove the two screws (A) from the rear upper cover. Previous Next Go Back A 2. Remove the rear upper cover. 4-16 Service Manual
• Page 437
  5058-030 Top rear cover (SFP) removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. Repair information 4-17
• Page 438
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. Swing the PCBA door open. 6. Remove the two screws (D) securing the top rear cover to the machine. 4-18 Service Manual
• Page 439
  5058-030 7. Remove the top rear cover. Previous Next Go Back Repair information 4-19
• Page 440
  ...See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. 4-20 Service Manual
• Page 441
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. Swing the PCBA door open. 6. Remove the transfer roll HVPS PCBA. See "Transfer roll HVPS PCBA removal" on page 4-175. 7. Remove the two screws (D) securing the bracket to the machine. 8. Remove the bracket...
• Page 442
  ... conductor housing. 1st transfer retract clutch assembly removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). 4-22 Service Manual
• Page 443
  5058-030 3. Remove the eight screws (B) securing the PCBA door to the machine. Previous Next Go Back 4. Release the two clamps (C) to release the harness. 5. Swing the PCBA door open. 6. Remove the three screws (D) securing the 1st transfer retract clutch assembly to the machine. Repair ...
• Page 444
  ... (B) to release the 2nd transfer roller. 4. Remove the 2nd transfer roller. Reinstallation note: When replacing the 2nd transfer roller, ensure that the screw is properly reinstalled. 4-24 Service Manual
• Page 445
  ...9. Remove Remove Remove Remove Remove Remove Remove Remove Remove the printer front door. See "Printer front door removal" on page 4-10. the transfer belt cleaner. See "Transfer belt cleaner removal" on page 4-172. the waste toner box. the four photoconductor units. the four toner supplies...
• Page 446
  ...the machine and remove. Previous Next Go Back ATC sensor PCB removal 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the printer front door. See "Printer front door removal" ... the inner cover. See "Inner cover removal" on page 4-3. Disconnect the five cables (A) from the ATC sensor PCB. A 4-26 Service Manual
• Page 447
  5058-030 10. Using a flat-blade screwdriver, release the three hooks (B) securing the ATC sensor PCB to the machine. Previous Next Go Back B 11. Remove the ATC sensor PCB. Re-installation note: When replacing the ATC sensor PCB, ensure that the five connections are properly reconnected. ...
• Page 448
  5058-030 Bridge PCBA removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. 4-28 Service Manual
• Page 449
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. Swing the PCBA door open. 6. Remove the RIP PCBA. See "RIP PCBA removal" on page 4-144 . Repair information 4-29
• Page 450
  5058-030 7. Disconnect all the cables from the bridge PCBA. Previous Next Go Back 4-30 Service Manual
• Page 451
  ...bridge PCBA to the bracket. 12. Remove the bridge PCBA. C toner auger removal 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove Remove Remove Remove Remove Remove Remove Remove Remove the printer front door. See "Printer front door removal" on page 4-10. the transfer belt cleaner. See "Transfer belt ...
• Page 452
  5058-030 10. Lift the plastic gate, and push it in to prevent the toner from spilling. Previous Next Go Back 1 2 11. Squeeze the two latches (A) to release the upper part of the auger. 12. Detach the lower portion (B) of the auger from the developer unit. 4-32 Service Manual
• Page 453
  5058-030 Warning: The lower portion (B) of the auger is prone to damage. Extra care is required in handling this part. Previous Next Go Back A B Repair information 4-33
• Page 454
  ... Go Back C Re-installation note: Ensure that the rubber sleeve (C) is attached properly to prevent toner spillage. Charge roll HVPS cooling fan removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). 4-34 Service Manual
• Page 455
  5058-030 3. Remove the eight screws (B) securing the PCBA door to the machine. Previous Next Go Back 4. Release the two clamps (C) to release the harness. 5. Swing the PCBA door open. Note: The cables do not have to be removed from the main power GFI interface to remove this part. Just pull ...
• Page 456
  ... removal 1. Remove the printer right side cover. See "Printer right cover removal" on page 4-11. 2. Remove the waste toner sensor guide. See "Waste toner sensor guide removal" on page 4-190. 3. Remove the two screws (A) securing the charge roll HVPS PCBA. 4-36 Service Manual
• Page 457
  ... properly inserted into the socket in the machine. CMYK toner dispense auger assembly removal 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. ... panel front cover. the top cover. See "Printer top cover removal" on page 4-12. ... printer front door. See "Printer front door removal" on page 4-10. the transfer belt cleaner...
• Page 458
  5058-030 11. Remove the three screws (A) securing the CMYK toner dispense auger assembly to the printer. Previous Next Go Back A... corresponding toners to prevent the toner from spilling. 13. Gently detach the lower portions (B) of the four augers from the developer housings. 4-38 Service Manual
• Page 459
  ... in handling these parts. Previous Next Go Back B 14. Disengage the CMYK toner dispense auger assembly and remove. C Note: After removal of the CMYK toner dispense auger assembly, be sure to clean up all visible toner spillage. Repair information...
• Page 460
  ...-030 Re-installation note: Be sure to attach the rubber sleeves (C) properly to prevent toner spillage. Previous Controller cooling fan removal 1. Remove the rear ... the input option cable (A). Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. 4-40 Service Manual
• Page 461
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. 6. 7. 8. 9. Swing the PCBA door open. Remove the two screws (D) securing the controller cooling fan. Remove the controller cooling fan from the machine. Disconnect the harness from the clamp (E). ...
• Page 462
  ...Always perform the sensor (ATC sensor) setup and adjustment if required or print quality problems may occur. Go to "Sensor (ATC) setup" on page 4-388. Previous 1. ...4-92. Using a prying tool, gently release the two hooks securing the top cover (A) to the assembly. Next Go Back 4-42 Service Manual
• Page 463
  5058-030 14. Remove the top cover (A). Previous Next Go Back 15. Completely remove the carrier (B) from the assembly by dumping it and using a toner vacuum or if installing a new developer unit assembly, go to next step. Repair information 4-43
• Page 464
  5058-030 Replacement warning: If reusing an existing developer unit assembly, ensure that all traces of old carrier (B) are removed from the developer unit assembly, or print quality issues may occur. Previous Next Go Back B 4-44 Service Manual
• Page 465
  ...may occur which may lead to print quality problems. Warning: Ensure that the four plastic tabs in... result in carrier contamination and print quality problems. 3. Replace the top cover (A). 4. Perform the ATC sensor... Remove Remove Remove Remove Remove Remove Remove Remove the printer front door. See "...
• Page 466
  5058-030 12. Lift the appropriate plastic gate, and push it in to reduce toner spillage. Previous Next 1 2 Go Back 13. Detach the lower portion (A) of the auger from the appropriate developer housing. A 4-46 Service Manual
• Page 467
  5058-030 14. Swing away the lower portion of the auger to enable access to the two screws. Previous Next Go Back 15. Remove the two screws (B) from the bracket. B Repair information 4-47
• Page 468
  5058-030 16. Move the lever counterclockwise. Previous Next Go Back 17. Remove the bracket mounted over the developer housing. 4-48 Service Manual
• Page 469
  5058-030 18. Remove the developer housing. Previous Next Go Back Reinstallation warning: When reinstalling the developer housing, ensure that the printhead retract levers are in their uppermost position, or damage will occur to the machine. If the developer housing is installed correctly, the ...
• Page 470
  5058-030 • To complete the re-installation, do the following: a. Be sure to attach the lower part of the auger properly to reduce toner spillage. b. Move the lever clockwise. Previous Next Go Back c. Pull the plastic gate (D), and move it to its lowest position. D 4-50 Service Manual
• Page 471
  ...Go Back Developer housing (K) removal 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Remove the printer front door. See "Printer front door removal" on page 4-10. Remove the transfer belt cleaner. See "... cleaner removal" on page 4-172. Remove the waste toner box. Remove the four photoconductor units. ...
• Page 472
  5058-030 13. Detach the lower portion (A) of the auger from the appropriate developer housing. Previous Next Go Back A 14. Swing away the lower portion of the auger to enable access to the two screws. 4-52 Service Manual
• Page 473
  5058-030 15. Remove the two screws (B) from the bracket. Previous Next Go Back B 16. Move the lever counterclockwise. Repair information 4-53
• Page 474
  5058-030 17. Remove the bracket mounted over the developer housing. Previous Next Go Back 18. Remove the developer housing. 4-54 Service Manual
• Page 475
  ..., the bracket (C) can be mounted over the developer housing without any problems. Previous Next Go Back C Re-installation notes: • To complete ... following: a. Be sure to attach the lower part of the auger properly to reduce toner spillage. b. Move the lever clockwise. Repair information 4-55
• Page 476
  ... the printhead. Developer housing (M) removal 1. 2. 3. 4. 5. 6. 7. Remove Remove Remove Remove Remove Remove Remove the printer front door. See "Printer front door removal" on ... panel front cover. the printhead retract door. See "Printhead retract door removal" on page 4-139. 4-56 Service Manual
• Page 477
  ... ATC sensor PCB bracket. See "ATC sensor PCB bracket removal" on page 4-25. Remove the waste toner auger chute. See "Waste toner auger chute removal" on page 4-188 . Lift the appropriate plastic gate, and push it in to reduce toner spillage. Previous Next Go Back 1 2 13. Detach the lower ...
• Page 478
  5058-030 14. Swing away the lower portion of the auger to enable access to the two screws. Previous Next Go Back 15. Remove the two screws (B) from the bracket. B 4-58 Service Manual
• Page 479
  5058-030 16. Move the lever counterclockwise. Previous Next Go Back 17. Remove the bracket mounted over the developer housing. Repair information 4-59
• Page 480
  ... uppermost position, or damage will occur to the machine. If the developer housing is installed correctly, the bracket (C) can be mounted over the developer housing without any problems. C 4-60 Service Manual
• Page 481
  ...-030 Re-installation notes: • To complete the re-installation, do the following: a. Be sure to attach the lower part of the auger properly to reduce toner spillage. b. Move the lever clockwise. Previous Next Go Back c. Pull the plastic gate (D), and move it to its lowest position. D Repair ...
• Page 482
  ...12. Remove the printer front door. See "Printer front door removal" on page 4-10. Remove the transfer belt cleaner. See "Transfer belt cleaner removal" on page ... auger chute removal" on page 4-188 . Lift the appropriate plastic gate, and push it in to reduce toner spillage. 1 2 4-62 Service Manual
• Page 483
  5058-030 13. Detach the lower portion (A) of the auger from the appropriate developer housing. Previous Next Go Back A 14. Swing the lower portion of the auger to the right to enable access to the two screws. 15. Remove the two screws (B) from the bracket. B Repair information 4-63
• Page 484
  5058-030 16. Move the lever counterclockwise. Previous Next Go Back 17. Remove the bracket mounted over the developer housing. 4-64 Service Manual
• Page 485
  ... the developer housing, ensure that the printhead retract levers are in their uppermost position, or damage will occur to the machine. If the developer housing is installed correctly, the bracket (C) can be mounted over the developer housing without any problems. C Repair information 4-65
• Page 486
  ..., do the following: a. Be sure to attach the lower part of the auger properly to reduce toner spillage. b. Move the lever clockwise. Previous Next Go Back c. Pull the gate (D), and move it to its lowest position. D 4-66 Service Manual
• Page 487
  ... panel front cover. Remove the top cover. See "Printer top cover removal" on page 4-12. Remove the printer front door. See "Printer front door removal" on page 4-10. Remove the transfer belt ...belt cleaner removal" on page 4-172. Remove the waste toner box. Remove the four photoconductor units. Remove...
• Page 488
  ... Back 13. While pressing the plastic tab, rotate the developer housing rear plunger counterclockwise, as shown in the following image. 14. Remove the developer housing rear plunger. 4-68 Service Manual
• Page 489
  5058-030 Developer HVPS PCBA removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. Repair information 4-69
• Page 490
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. Swing the PCBA door open. 6. Disconnect the cable (D) from the developer HVPS PCBA. 7. Remove the two screws (E) securing the developer HVPS PCBA to the machine. 4-70 Service Manual
• Page 491
  ...developer HVPS PCBA. Feeder slide guide removal 1. Remove the appropriate feeder unit. See "Printer tray 1 feeder removal" on page 4-138, "Tray... to detach the two tabs (A) securing the feeder slide guide to the assembly. Detach the harness from the clamp (B). 4. Remove the feeder...
• Page 492
  5058-030 Front left cooling fan removal 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Remove the printer front door. See "Printer front door removal" on page 4-10...., and remove the plastic bracket. Previous Next Go Back 12. Release the clamp (A) securing the cable connected to the fan. 4-72 Service Manual
• Page 493
  5058-030 13. Remove the screw (B) from the front left cooling fan. Previous Next Go Back A B 14. Detach the front left cooling fan, and disconnect the cable (C). C Repair information 4-73
• Page 494
  ... 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove Remove Remove Remove Remove Remove Remove Remove Remove the printer front door. See "Printer front door removal" on page 4-10. the ..."Inner cover removal" on page 4-3. the ATC sensor PCB bracket. See "ATC sensor PCB bracket removal" on page 4-25. 4-74 Service Manual
• Page 495
  5058-030 10. Remove the screw (A) from the cooling fan. Previous Next Go Back A 11. Pull the fan away from the machine, and disconnect the cable (B). B Repair information 4-75
• Page 496
  ... 1. 2. 3. 4. 5. 6. 7. 8. Remove Remove Remove Remove Remove Remove Remove Remove the printer front door. See "Printer front door removal" on page 4-10. the ... retract door. See "Printhead retract door removal" on page 4-139. the inner cover. See "Inner cover removal" on page 4-3. 4-76 Service Manual
• Page 497
  5058-030 9. Remove the inner plate. See "Inner plate removal" on page 4-92. 10. Disconnect the cable (A). 11. Remove the screw (B) from the front upper cooling fan. Previous Next Go Back A B 12. Slide the front upper cooling fan out of the machine and remove. Repair information 4-77
• Page 498
  ... procedure applies to the100V, 110V, and 220V fuser assemblies. Previous 1. Open the printer left duplex door assembly. 2. Remove the two thumbscrews (A). 3. Use the ... the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). 4-78 Service Manual
• Page 499
  5058-030 3. Remove the eight screws (B) securing the PCBA door to the machine. Previous Next Go Back 4. Release the two clamps (C) to release the harness. 5. Swing the PCBA door open. 6. Disconnect the cable (D) from the fuser cooling fan. Repair information 4-79
• Page 500
  5058-030 7. Release the two latches (E). Previous Next Go Back 8. Remove the fuser cooling fan. Replacement warning: When replacing the fuser cooling fan, make sure the fan is properly installed so that air flow is directed away from the machine. 4-80 Service Manual
• Page 501
  5058-030 Fuser driver PCBA cooling fan removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. Repair information 4-81
• Page 502
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. 6. 7. 8. Swing the PCBA door open. Disconnect the four connections (A). Release the harness from the clamps (B). Remove the two screws (C) securing the duct to the machine. 4-82 Service Manual
• Page 503
  5058-030 9. Remove the duct from the machine. Previous Next Go Back 10. Release the two hooks. Repair information 4-83
• Page 504
  5058-030 11. Remove the fuser driver PCBA cooling fan from the duct. Previous Next Go Back Fuser driver PCBA removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). 4-84 Service Manual
• Page 505
  5058-030 3. Remove the eight screws (B) securing the PCBA door to the machine. Previous Next Go Back 4. Release the two clamps (C) to release the harness. 5. Swing the PCBA door open. 6. Remove the sub LVPS PCBA. See "Sub LVPS PCBA removal" on page 4-158. Repair information 4-85
• Page 506
  5058-030 7. Remove the four screws (D) securing the bracket to the machine. Previous Next Go Back 8. Remove the bracket from the machine. 9. Disconnect the two cables (E) from the board. 10. Release the harness from the clamp (F). 4-86 Service Manual
• Page 507
  5058-030 11. Release the clamp (G) from the card. Previous Next Go Back 12. Remove the four screws (H) securing the fuser driver PCBA to the machine. 13. Remove the fuser driver PCBA. Repair information 4-87
• Page 508
  5058-030 Fuser pressure roll retract motor removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. 4-88 Service Manual
• Page 509
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. Swing the PCBA door open. 6. Disconnect the cable (D) from the fuser pressure roll retract motor. Repair information 4-89
• Page 510
  5058-030 7. Release the harness from the clamp. Previous Next Go Back 8. Remove the three screws (E) securing the fuser pressure roll retract motor to the machine. 9. Remove the fuser pressure roll retract motor. 4-90 Service Manual
• Page 511
  5058-030 Fuser/lower redrive/1st BTR retract motor removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. Repair information 4-...
• Page 512
  ...8. Remove the fuser/lower redrive/1st BTR retract motor from the machine. Inner plate removal 1. Remove the printer front door. See "Printer front door removal" on page ... the transfer belt cleaner. See "Transfer belt cleaner removal" on page 4-172. 3. Remove the waste toner box. 4-92 Service Manual
• Page 513
  ... Remove Remove Remove Remove the four photoconductor units. the four toner supplies. the operator panel front cover. the printhead .... Re-installation note: When replacing the inner plate, ensure that the posts on the toner augers are properly aligned with the plate, or the plate cannot be installed...
• Page 514
  ... cleaner. See "Transfer belt cleaner removal" on page 4-172. Remove the waste toner box. Remove the four photoconductor units. Remove the four toner supplies...latches (A) to release the upper part of the auger. 12. Detach the lower portion (B) of the auger from the developer unit. 4-94 Service Manual
• Page 515
  5058-030 Warning: The lower portion (B) of the auger is prone to damage. Extra care is required in handling this part. Previous Next Go Back A B Repair information 4-95
• Page 516
  ... to prevent toner spillage. LED printhead removal 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Remove the printer front door. See "Printer front door removal" on page 4-10. Remove ..." on page 4-56, "Developer housing (Y) removal" on page 4-62, or "Developer housing (K) removal" on page 4-51. 4-96 Service Manual
• Page 517
  5058-030 11. Remove the screw (A) from the appropriate printhead. Previous Next Go Back A 12. Gently pull the printhead out of the machine and remove. Repair information 4-97
• Page 518
  5058-030 Lower engine PCBA removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Disconnect all the cables from the lower engine PCBA. 4. Remove the eight screws (D). 4-98 Service Manual
• Page 519
  5058-030 5. Detach the lower engine PCBA from the upper engine PCBA by moving it downward. Previous Next Go Back 6. Remove the lower engine PCBA. Replacement warning: When replacing the lower engine PCBA, ensure that all of the cables are properly reconnected. Lower redrive shift motor ...
• Page 520
  .... 8. Swing the PCBA door open. 9. Remove the fuser redrive/lower redrive/1st BTR retract motor. See "Fuser/lower redrive/1st BTR retract motor removal" on page 4-91. 4-100 Service Manual
• Page 521
  5058-030 10. Gently pull the belt guide to detach it from the machine. Previous Next Go Back 11. Remove the belt guide. 12. Detach the drive belt from the pulley. 13. Disconnect the three cables (D) from the lower redrive shift motor assembly. Repair information 4-101
• Page 522
  5058-030 14. Release the harness from the clamp (E). Previous Next Go Back 15. Remove the screw (F) securing the plastic motor cover. 4-102 Service Manual
• Page 523
  5058-030 16. Remove the plastic motor cover. Previous Next Go Back 17. Remove the two screws (G) securing the lower redrive shift motor assembly. Note: Move the shaft to its midmost position to provide access to the screws. Repair information 4-103
• Page 524
  5058-030 Warning: When removing the lower redrive shift motor assembly, ensure that the front bushing (H) does not become damaged. Previous Next Go Back 18. Gently remove the lower redrive shift motor assembly. 4-104 Service Manual
• Page 525
  ..., and then reattach the motor cover. LVPS front fan guide removal 1. 2. 3. 4. Remove Remove Remove Remove the rear ... lower cover. See "Rear lower cover removal" on page 4-14. the printer right over. See "Printer right cover removal" on page 4-11. the two screws (A) securing the LVPS front fan guide ...
• Page 526
  ...the machine. 1. Remove the printer right side cover. See "Printer right cover removal" on page 4-11. 2. Remove the LVPS subfan guide. See "LVPS front fan guide removal" on page 4-105. 3. Remove the waste toner sensor guide. See "Waste toner sensor guide removal" on page 4-190. 4-106 Service Manual
• Page 527
  5058-030 4. Remove the harnesses from the nine clamps (A) under the LVPS PCBA. Previous Next Go Back 5. Disconnect the twelve cables (B) from the LVPS PCBA. Repair information 4-107
• Page 528
  ..., ensure that the connections for P91 and P92 are properly replaced. If the cables are not reconnected properly, damage will occur to the machine, and the machine will not function. 4-108 Service Manual
• Page 529
  5058-030 LVPS sub cooling fan removal 1. Remove the printer right cover. 2. Remove the two screws (A) securing the LVPS fan guide to the machine. Previous Next Go Back 3. Remove the LVPS fan guide. 4. Disconnect the cable (B). Repair information 4-109
• Page 530
  ...030 5. Release the two hooks securing the fan to the guide. Previous Next Go Back 6. Remove the LVPS sub cooling fan. M toner auger removal 1. 2. 3. 4. 5. 6. .... the inner cover. See "Inner cover removal" on page 4-3. the inner plate. See "Inner plate removal" on page 4-92. 4-110 Service Manual
• Page 531
  5058-030 10. Lift the plastic gate, and push it in to prevent the toner from spilling. Previous Next Go Back 1 2 11. Squeeze the two latches (A) to release the upper part of the auger. 12. Detach the lower portion (B) of the auger from the developer unit. Repair information 4-111
• Page 532
  ...to damage. Extra care is required in handling this part. Previous Next Go Back A B 13. Remove the M toner auger. C Re-installation note: Ensure that the rubber sleeve (C) is attached properly to prevent toner spillage. 4-112 Service Manual
• Page 533
  5058-030 Main power GFI interface removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. Repair information 4-113
• Page 534
  ... occur if the main power GFI interface is not re-installed correctly. Make sure that all cables are properly reconnected. Use the following photos as a guide when reconnecting the cables: 4-114 Service Manual
• Page 535
  ...cover. See "Rear lower cover removal" on page 4-14. the printer right cover. See "Printer right cover removal" on page 4-11. the LVPS front fan guide. See "LVPS front fan guide removal" on page 4-105. the waste toner sensor .... See "Waste toner sensor guide removal" on page 4-190. the LVPS. See "LVPS ...
• Page 536
  5058-030 4. Detach the media feed lift motor. Previous Next Go Back 4-116 Service Manual
• Page 537
  5058-030 Media out actuator removal 1. Remove the appropriate feeder unit. See "Printer tray 1 feeder removal" on page 4-138, "Tray module 2. media feeder removal" on page 4-208, "TTM tray 4 media feeder removal" on page 4-221, or "TTM tray 3 feeder removal" on page 4-217. Release the tab (A) ...
• Page 538
  5058-030 3. Disconnect the cable (B). Previous Next Go Back 4. Remove the media size switch PCB. Media transport/MPF drive motor removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). 4-118 Service Manual
• Page 539
  5058-030 3. Remove the eight screws (B) securing the PCBA door to the machine. Previous Next Go Back 4. Release the two clamps (C) to release the harness. 5. Swing the PCBA door open. Repair information 4-119
• Page 540
  5058-030 6. Disconnect the cable from the media transport/MPF drive motor. Previous Next Go Back 7. Release the clamp securing the harness to the machine. Note: The lower right screw is obscured by the large harness. 4-120 Service Manual
• Page 541
  5058-030 8. Remove the four screws (D) securing the media transport/MPF drive motor to the machine. Previous Next Go Back Warning: When removing the media transport/MPF drive motor, ensure that the plastic bushing does not become damaged. 9. Remove the media transport/MPF drive motor from the...
• Page 542
  ... "Left rear lower cover removal" on page 4-6. Open the printer left duplex door. Release the harness (A) from the clamps. Close the printer left duplex door. Disconnect the cable (B). 4-122 Service Manual
• Page 543
  5058-030 6. Remove the two screws (C). Previous Next Go Back 7. Remove the MPF tray feeder. Operator panel assembly (SFP) removal 1. Remove the operator panel front cover. See "Operator panel front cover (SFP)" on page 4-8. 2. Remove the screw (A) securing the ground wire to the machine. 3. ...
• Page 544
  ... the operator panel front cover. See "Operator panel front cover (SFP)" on page 4-8. 2. Remove the operator panel. See "Operator panel assembly (SFP) removal" on page 4-123. 4-124 Service Manual
• Page 545
  5058-030 3. Remove the five screws (A) securing the operator panel PCBA to the machine. Previous Next Go Back 4. Gently lift the plastic lock by the two tabs (B). Repair information 4-125
• Page 546
  ... the operator panel front cover. See "Operator panel front cover (SFP)" on page 4-8. 2. Remove the operator panel. See "Operator panel assembly (SFP) removal" on page 4-123. 4-126 Service Manual
• Page 547
  5058-030 3. Remove the three screws (A) securing the bracket to the machine. Previous Next Go Back 4. Remove the bracket. Repair information 4-127
• Page 548
  ... 2. 3. 4. 5. 6. 7. 8. 9. Remove Remove Remove Remove Remove Remove Remove Remove Remove the printer front door. See "Printer front door removal" on page 4-10. ...4-139. the inner cover. See "Inner cover removal" on page 4-3. the inner plate. See "Inner plate removal" on page 4-92. 4-128 Service Manual
• Page 549
  5058-030 10. Using a flat-blade screwdriver, pry the plastic cover off the socket and remove. Previous 1 Next Go Back 2 11. Pull the PC smart chip socket and remove. Repair information 4-129
• Page 550
  5058-030 PC/developer drive motor cooling fan removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. 4-130 Service Manual
• Page 551
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. 6. 7. 8. Swing the PCBA door open. Remove the developer HVPS PCBA. See "Developer HVPS PCBA removal" on page 4-69. Remove the two screws (D) securing the PC/developer drive motor cooling fan to the machine...
• Page 552
  5058-030 PC/developer drive motor removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. 4-132 Service Manual
• Page 553
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. Swing the PCBA door open. 6. Remove the transfer roll HVPS PCBA. See the "Transfer roll HVPS PCBA removal" on page 4-175 section. 7. Remove the developer HVPS PCBA. See the "Developer HVPS PCBA removal" on...
• Page 554
  5058-030 10. Disconnect the ten cables (E). Previous Next Go Back 11. Release the two latches securing the two harness guides to the machine. 12. Move the two harness guides away from main drive motor. 4-134 Service Manual
• Page 555
  ...motor from the machine. Pick roller removal 1. Remove the appropriate media tray. See "Printer tray 1 feeder removal" on page 4-138, "Tray module 2. media feeder ..., or "TTM tray 3 feeder removal" on page 4-217. Slide the plastic media guide toward the front of the machine. Repair information 4-135
• Page 556
  .... Remove the rear plastic support strap. Rotate the front plastic support strap 90 degrees and remove it from the machine. Disconnect the harness from the clamps (A). Disconnect the cable (B). 4-136 Service Manual
• Page 557
  ... assembly straight up to detach it from the machine. 9. Remove the printer left duplex door assembly. Previous Next Go Back Printer media turn guide removal 1. 2. 3. 4. Remove the left ... door. Loosen the screw (A) on the front of the printer media turn guide. Repair information 4-137
• Page 558
  ... feeder. See "MPF tray feeder removal" on page 4-122. Remove the printer media turn guide. See "Printer media turn guide removal" on page 4-137. ... assembly removal" on page 4-143. Disconnect the cable (A). Release the two harness from the clamps (B). Remove the two screws (C). 4-138 Service Manual
• Page 559
  5058-030 9. Remove the printer tray 1 feeder. Previous Next Go Back Printhead retract door removal 1. Open the front door. 2. Rotate the transfer belt lever counterclockwise to the unlock position. Repair information 4-139
• Page 560
  5058-030 3. Remove the two screws (A) from the printhead retract door. Previous Next Go Back A 4. Press the latch to release the door. 4-140 Service Manual
• Page 561
  5058-030 5. Remove the printhead retract door. Previous Next Go Back Registration drive motor removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Repair information 4-141
• Page 562
  ... (C) to release the harness. 5. Swing the PCBA door open. 6. Remove the media transport/MPF drive motor. See the "Media transport/MPF drive motor removal" on page 4-118. 4-142 Service Manual
• Page 563
  ... the MPF tray feeder. See "MPF tray feeder removal" on page 4-122. Open the printer left duplex door assembly. Remove the e-clip securing the rear plastic support strap to the printer left duplex door assembly. Remove the rear plastic support strap. Rotate ...
• Page 564
  ... the RIP PCBA in addition to the operator panel or the operator panel PCBA, you must replace one component at a time. After you replace one component, perform a POR on the 4-144 Service Manual
• Page 565
  5058-030 device before replacing a second component. If you replace the components simultaneously, the printer will be rendered inoperable. Previous 1. Remove the two screws (A) securing the RIP PCBA to the machine. Next Go Back Repair information 4-145
• Page 566
  ... below should be taken to back up the eSF solutions and settings: 1. 2. 3. 4. 5. 6. 7. POR the printer into invalid engine code mode. Open a Web browser and ..., Export Settings File, Export Embedded Solutions Settings File and Export Security Setups File. Customers with a large 4-146 Service Manual
• Page 567
  ... (image calibration) removal 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Remove the printer front door. See "Printer front door removal" on page 4-10. Remove the transfer belt cleaner. See "... belt cleaner removal" on page 4-172. Remove the waste toner box. Remove the four photoconductor units. ...
• Page 568
  ... Go Back Sensor (media level) removal 1. Remove the appropriate feeder unit. See "Printer tray 1 feeder removal" on page 4-138, "Tray module 2. media feeder ..., or "TTM tray 3 feeder removal" on page 4-217. Release the tabs (A) securing the sensor (media level) to the assembly. 4-148 Service Manual
• Page 569
  5058-030 3. Remove the sensor (media level). 4. Disconnect the harness (B). Previous Next Go Back Sensor (media on belt) removal 1. Open the printer left duplex door assembly. 2. Remove the screw (A) securing the sensor (media on belt) to the machine. Repair information 4-149
• Page 570
  ... belt). Sensor (media out) removal 1. Remove the appropriate feeder unit. See "Printer tray 1 feeder removal" on page 4-138, "Tray module 2. 3. media ... actuator. See "Media out actuator removal" on page 4-117. Release the tab (A) securing the sensor (media out) to the assembly. 4-150 Service Manual
• Page 571
  5058-030 4. Remove the sensor (media out). 5. Disconnect the cable (B). Previous Next Go Back Repair information 4-151
• Page 572
  5058-030 Sensor (printer left duplex door interlock) removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. 4-152 Service Manual
• Page 573
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. Swing the PCBA door open. 6. Remove the screw (D) securing the bracket to the machine. 7. Remove the bracket. Repair information 4-153
• Page 574
  ... door interlock). Previous Next Go Back 9. Release the four tabs securing the sensor (printer left duplex door interlock) to the bracket. 10. Remove the sensor (.... See "Printhead retract door removal" on page 4-139. the inner cover. See "Inner cover removal" on page 4-3. 4-154 Service Manual
• Page 575
  5058-030 9. Using a flat-blade screwdriver, release the two latches (A) securing the sensor (printer left front door interlock). Previous Next Go Back A 10. Pull out the sensor (printer left front door interlock) (B), and disconnect the sensor cable. B Repair information 4-155
• Page 576
  ...2. 3. 4. Remove the printer right side cover. See "Printer right cover removal" on page 4-11. Remove the LVPS subfan guide. See "LVPS front fan guide removal" .... See "LVPS PCBA removal" on page 4-106. Disconnect the cable (A) from the sensor (printer right front door interlock). 4-156 Service Manual
• Page 577
  ...) to the machine. Previous Next Go Back 6. Remove the sensor (printer right front door interlock). Sensor (tray 1 pre-feed)...slide guide. See "Feeder slide guide removal" on page 4-71. 2. Release the hook (A) securing the sensor (printer tray 1 prefeed) to the assembly. Repair information 4-157
• Page 578
  5058-030 3. Remove the sensor (printer tray 1 prefeed). 4. Disconnect the cable (B). Previous Next Go Back Sub LVPS PCBA removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). 4-158 Service Manual
• Page 579
  5058-030 3. Remove the eight screws (B) securing the PCBA door to the machine. Previous Next Go Back 4. Release the two clamps (C) to release the harness. 5. Swing the PCBA door open. Repair information 4-159
• Page 580
  5058-030 6. Disconnect the four cables (D). Previous Next Go Back 7. Remove the three screws (E) securing the sub LVPS PCBA to the machine. 8. Remove the sub LVPS PCBA. 4-160 Service Manual
• Page 581
  5058-030 Suction fan removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. Repair information 4-161
• Page 582
  5058-030 4. Release the two clamps (C) to release the harness. Previous Next Go Back 5. Swing the PCBA door open. 6. Disconnect the cable (D) from the suction fan. 7. Remove the two screws (E) securing the suction fan to the machine. 8. Remove the suction fan. 4-162 Service Manual
• Page 583
  5058-030 Suction filter removal 1. Open the printer left duplex door. 2. Remove the suction filter. ... panel front cover. Remove the top cover. See "Printer top cover removal" on page 4-12. Remove the printer front door. See "Printer front door removal" on page 4-10. Remove the transfer belt cleaner...
• Page 584
  5058-030 14. Remove the five screws (A) from the toner dispense motor. Previous Next Go Back A 15. Disconnect the four toner dispense motor cables (B). B 4-164 Service Manual
• Page 585
  5058-030 16. Disconnect the four cable clamps (C) from the motor and remove the cable harness. Previous Next Go Back C 17. Disconnect the four cables (D) from the front side of the printer. Repair information 4-165
• Page 586
  5058-030 18. From the rear side of the printer, disengage the toner dispense motor and remove. Previous Next Go Back Toner smart chip PCB...the top cover. See "Printer top cover removal" on page 4-12. 2. Remove the cable (A) from the toner smart chip PCB that will be removed. 4-166 Service Manual
• Page 587
  5058-030 3. Detach the toner smart chip PCB and remove. Previous Next Go Back Touch screen (SFP) removal 1. 2. 3. 4. Remove Remove Remove Remove the operator panel front cover. See "Operator panel front cover (SFP)" on page 4-8. the operator panel. See "Operator panel assembly (SFP) removal" on...
• Page 588
  5058-030 5. Remove the plastic frame and the metal shield. Previous Next Go Back 6. Remove the touch screen. Transfer belt assembly removal 1. Open the printer front door. 2. Remove the transfer belt cleaner. See "Transfer belt cleaner removal" on page 4-172. 4-168 Service Manual
• Page 589
  ... lever. See "Transfer belt lever removal" on page 4-174. Open the printer left duplex door assembly. Remove the fuser. See "Fuser assembly removal" on page 4-78. Remove the e-clip (A) securing the rear plastic support strap to the printer left duplex door assembly. Repair information 4-169
• Page 590
  5058-030 10. Remove the rear plastic support strap. Previous Next Go Back 11. Rotate the front plastic support strap 90 degrees and release it from the machine. 12. Remove the screw (B) securing the rear belt retaining bracket. 4-170 Service Manual
• Page 591
  5058-030 13. Remove the rear belt retaining bracket. Previous Next Go Back 14. Remove the screw (C) securing the front belt retaining bracket. 15. Remove the front belt retaining bracket. Repair information 4-171
• Page 592
  ...assembly, make sure the belt's surface does not come into contact with the printer left duplex door assembly. 17. Carefully remove the transfer belt ... from the machine. Transfer belt cleaner removal 1. Open the front door. 2. Rotate the handle clockwise to access the knob (A). 4-172 Service Manual
• Page 593
  5058-030 3. Unscrew the knob (A). Previous Next Go Back A 4. Pull out the transfer belt cleaner and remove. Repair information 4-173
• Page 594
  5058-030 Transfer belt lever removal 1. Open the front door. 2. Rotate the transfer belt lever counterclockwise to the unlock position. Previous Next Go Back 3. Remove the screw (A) from the transfer belt lever. A 4-174 Service Manual
• Page 595
  5058-030 4. Remove the transfer belt lever. Previous Next Go Back Transfer roll HVPS PCBA removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Repair information 4-175
• Page 596
  5058-030 3. Remove the eight screws (B) securing the PCBA door to the machine. Previous Next Go Back 4. Release the two clamps (C) to release the harness. 5. Swing the PCBA door open. 4-176 Service Manual
• Page 597
  5058-030 6. Disconnect the cable (D). Previous Next Go Back 7. Remove the four screws (E) securing the transfer roll HVPS PCBA to the machine. Repair information 4-177
• Page 598
  ... PCBA from the machine. Upper exhaust cooling fan removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). 4-178 Service Manual
• Page 599
  5058-030 3. Remove the eight screws (B) securing the PCBA door to the machine. Previous Next Go Back 4. Release the two clamps (C) to release the harness. 5. Swing the PCBA door open. Repair information 4-179
• Page 600
  5058-030 6. Disconnect the cable (D). Previous Next Go Back 7. Remove the upper exhaust cooling fan. Re-installation note: When replacing the upper exhaust cooling fan, make sure the fan is positioned so that the air flow is directed away from the machine. 4-180 Service Manual
• Page 601
  5058-030 Upper printer engine PCBA removal WARNING Ensure that the EPROM is removed from the defective PCBA and installed to the .... See "Lower engine PCBA removal" on page 4-98. 4. Disconnect all the cables from the upper printer engine PCBA. 5. Remove the six screws (B). Repair information 4-181
• Page 602
  ... PCBA by moving it to the right. Previous Next Go Back 7. Remove the upper printer engine PCBA. Upper engine PCBA reinstallation WARNING Failure to perform this procedure ... perpendicular to the PCBA. The pins may get deformed if the chip is not pulled straight and evenly. 4-182 Service Manual
• Page 603
  ... old NVM EPROM and save it to the current system. Failure to to shut down correctly may cause loss of memory settings. Upper redrive assembly removal 1. Open the printer left duplex door assembly. 2. Remove the left upper cover. See "Left upper cover removal" on page 4-6. Repair information 4-183
• Page 604
  5058-030 3. Remove the four screws (A). Previous Next Go Back 4. Remove the upper redrive assembly. 5. Disconnect the cables (B). 4-184 Service Manual
• Page 605
  5058-030 Waste toner agitator motor removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-16. 2. Disconnect the input option cable (A). Previous Next Go Back 3. Remove the eight screws (B) securing the PCBA door to the machine. Repair information 4-185
• Page 606
  ... (D) from the waste toner agitator motor. Release the harness from the clamp (E). Remove the two screws (F) securing the motor cover to the machine. 11. Remove the motor cover. 4-186 Service Manual
• Page 607
  5058-030 12. Remove the e-clip. Previous Next Go Back 13. Remove the actuator gear. 14. Remove the plastic bushing (G). Repair information 4-187
• Page 608
  ...11. 12. Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove the printer front door. See "Printer front door removal" on page ...PCB bracket. See "ATC sensor PCB bracket removal" on page 4-25. the three screws (A) from the waste toner auger chute. A 4-188 Service Manual
• Page 609
  ...Go Back Re-installation warning: When replacing the waste toner auger chute, ensure that the four plastic gates... position or damage will occur to the foam gaskets on the waste toner auger chute. Re-installation warning: ... pinched. Re-installation warning: After the waste toner auger chute has bee re-...
• Page 610
  5058-030 Waste toner sensor guide removal 1. Remove the printer right side cover. See "Printer right cover removal" on page 4-...4. Remove the four screws (B) securing the waste toner sensor guide to the machine. 5. Disconnect the two cables (C) from the waste toner sensor guide. 4-190 Service Manual
• Page 611
  5058-030 6. Remove the harness clamp (D) from the waste toner sensor guide. Previous Next Go Back 7. Remove ... toner add chute. See the "Waste toner auger chute removal" on page 4-188. the printer right side cover. See "Printer right cover removal" on page 4-11. the LVPS subfan guide. See "LVPS ...
• Page 612
  ... cover out of the machine and allow it to hang by the harness. 20. Remove the e-clip (A) securing the 31T gear (B). 21. Remove the 31T gear. 22. Remove the 29T gear (C). 4-192 Service Manual
• Page 613
  ... 26. Remove the waste toner shaft gate. Y toner auger removal 1. 2. 3. 4. 5. 6. Remove Remove Remove Remove Remove Remove the printer front door. See "Printer front door removal" on page 4-10. the transfer belt cleaner. See "Transfer belt cleaner removal" on page 4-...
• Page 614
  ... 12. Detach the lower portion (B) of the auger from the developer unit. Warning: The lower portion of the auger is prone to damage. Extra care is required in handling this part. B A 4-194 Service Manual
• Page 615
  5058-030 13. Remove the Y toner auger. Previous Next Go Back C Re-installation note: Ensure that the rubber sleeve (C) is attached properly to prevent toner spillage. Repair information 4-195
• Page 616
  ... tray module left cover. See "Tray module left cover removal" on page 4-206. 3. Remove the metal clip. Next Go Back 4. Lift the 3TM left door, and remove it from the machine. 4-196 Service Manual
• Page 617
  ... applies to trays 1-4. Previous 1. Remove the appropriate feeder unit. See "Printer tray 1 feeder removal" on page 4-138, "Tray module 2. 3. 4....This removal procedure applies to trays 1-4. 1. Remove the appropriate feeder unit. See "Printer tray 1 feeder removal" on page 4-138, "Tray module 2. 3. ...
• Page 618
  ... removal" on page 4-6. 2. Remove the MPF tray feeder. See "MPF tray feeder removal" on page 4-122. 3. Remove the MPF top cover. See "MPF top cover removal" on page 4-7. 4-198 Service Manual
• Page 619
  5058-030 4. Gently detach the access cover. Previous Next Go Back 5. Release the hooks (A) securing the sensor (MPF media present) to the MPF tray feeder. 6. Disconnect the cable (B) from the sensor (MPF media present). 7. Remove the sensor (MPF media present). Reinstallation note: Ensure ...
• Page 620
  ... Remove the tray module upper media transport roller. See the "Tray module transport rollers removal" on page 4-213. 5. Remove the screw (B) securing the plastic bracket to the machine. 4-200 Service Manual
• Page 621
  5058-030 6. 7. 8. 9. Remove the plastic bracket. Release the hooks (C) securing the sensor (tray module feedout) to the machine. Remove the sensor. Disconnect the cable (D). Previous Next Go Back 10. Remove the sensor (tray module feedout). Sensor (tray module left door interlock) removal 1....
• Page 622
  ...6. Disconnect the cable (C). 7. Release the hooks securing the sensor (tray module left door interlock) to the plastic cover. 8. Remove the sensor (tray module left door interlock). 4-202 Service Manual
• Page 623
  5058-030 Sensor (TTM media size) removal This removal procedure can be applied to either TTM tray 3 media tray or TTM tray 4 media tray. Previous 1. Pull the appropriate TTM media tray from the machine. 2. Remove the screw (A). 3. Disconnect the cable (B). Next Go Back 4. Remove the sensor (...
• Page 624
  5058-030 3. Remove the two screws (A) securing the plastic media guide to the machine. Previous Next Go Back 4. Push the plastic media guide slightly toward...Remove the TTM tray 4 media feeder. See "TTM tray 4 media feeder removal" on page 4-221. 2. Disconnect the cable (A). 4-204 Service Manual
• Page 625
  5058-030 3. Release the hooks (B). Previous Next Go Back 4. Remove the sensor (TTM tray 4 feedout). Tray module bottom cover removal 1. Remove the media tray 4. 2. Remove the two screws (A) securing the tray module bottom cover to the machine. 3. Remove the tray module bottom cover. Repair ...
• Page 626
  ...Tray module left cover removal 1. Remove the tray module rear cover. See "Tray module rear cover removal" on page 4-211. 2. Remove the screw (A) securing the foot cover to the machine. 4-206 Service Manual
• Page 627
  5058-030 3. Remove the foot cover. 4. Remove the two screws (B). Previous Next Go Back Note: Opening the tray module left door will help you remove the tray module left cover. 5. Remove the tray module left cover. Tray module lower transport motor removal This removal procedure is not ...
• Page 628
  ... trays: 1TM tray module 3TM tray module, tray 2 3TM tray module, tray 3 3TM tray module, tray 4 TTM tray module, tray 2 1. Remove the media tray 2. 2. Open the left door. 4-208 Service Manual
• Page 629
  5058-030 3. Remove the screw (A) securing the bracket to the machine. Previous Next Go Back 4. Remove the two screws (B) securing the tray module media feeder to the machine. 5. Disconnect the two cables (C) from the machine. Repair information 4-209
• Page 630
  5058-030 6. Remove the two harnesses from the clamps (D). Previous Next Go Back 7. Remove the tray module media feeder. 4-210 Service Manual
• Page 631
  5058-030 Tray module rear cover removal 1. Remove the five screws (A) securing the tray module rear cover. Previous Next Go Back 2. Remove the tray module rear cover. Tray module right cover removal 1. Remove the tray module rear cover. See "Tray module rear cover removal" on page 4-211. 2. ...
• Page 632
  5058-030 Tray module top cover removal This removal procedure applies to all three tray modules. Previous 1. Remove the media tray 2. 2. Remove the two screws (A) securing the tray module top cover to the machine. Next Go Back 3. Remove the tray module top cover. 4-212 Service Manual
• Page 633
  5058-030 Tray module transport rollers removal This removal procedure applies to all three tray modules. Previous 1. Open the left door. 2. Remove the e-clip (A). Next Go Back 3. Move the tray module transport roller toward the rear of the machine, and detach it from the machine. 4. Remove ...
• Page 634
  ... to TTM tray modules. 1. Remove the tray module rear cover. See "Tray module rear cover removal" on page 4-211. 2. Disconnect the cable (A). 3. Release the harness from the clamp (B). 4-214 Service Manual
• Page 635
  5058-030 4. Remove the two screws (C). Previous Next Go Back 5. Remove the tray module upper transport motor. TTM left door removal 1. Remove the tray module left cover. See "Tray module left cover removal" on page 4-206. 2. Open the TTM left door. Repair information 4-215
• Page 636
  .... TTM lower transport motor removal 1. Remove the tray module rear cover. See "Tray module rear cover removal" on page 4-211. 2. Disconnect the cable (A). 3. Release the harness from the clamp (B). 4-216 Service Manual
• Page 637
  5058-030 4. Remove the two screws (C) securing the TTM lower transport motor to the machine. Previous Next Go Back Note: When removing the TTM lower transport motor, the drive belt will become detached. 5. Remove the TTM lower transport motor. Reinstallation note: To correctly set the drive ...
• Page 638
  5058-030 4. Remove the two screws (A) from the inside of the tray module securing the TTM tray 3 feeder to the machine. Previous Next Go Back 5. Remove the two screws (B) securing the TTM tray 3 feeder to the machine. 6. Disconnect the two cables (C). 4-218 Service Manual
• Page 639
  5058-030 7. Release the two harnesses from the clamps (D). Previous Next Go Back 8. Remove the TTM tray 3 feeder. Reinstallation note: When replacing the TTM tray 3 feeder, ensure that the rear metal bracket is removed and installed on the new TTM tray 3 feeder. Repair information 4-219
• Page 640
  ... securing the lock bracket to the machine. Previous Next Go Back 3. Remove the bracket from the machine. 4. Gently lift and remove the TTM tray 3 media tray from the machine. 4-220 Service Manual
• Page 641
  5058-030 TTM tray 3 media turn guide removal 1. Open the left door. 2. Gently press the lower edges of the tray module 3 media turn guide. Previous Next Go Back 3. Remove tray module 3 media turn guide from the machine. TTM tray 4 media feeder removal 1. Remove the tray 2 ...
• Page 642
  5058-030 3. Remove the three screws (A) from inside the tray module. Previous Next Go Back 4. Disconnect the two cables (B). 4-222 Service Manual
• Page 643
  ...the TTM tray 4 media feeder. Reinstallation note: When replacing the TTM tray 4 media feeder, ensure that the following parts are removed and installed on the new TTM tray 4 media feeder: • Rear metal bracket • TTM tray 4 lower guide • TTM tray 4 feeder upper guide Repair information 4-223
• Page 644
  ... the two screws (A) securing the TTM tray 4 media transport to the machine. Previous Next Go Back 3. Slide the TTM tray 4 media transport out of the machine and remove it. 4-224 Service Manual
• Page 645
  5058-030 TTM tray 4 media tray removal 1. Remove the TTM tray 4 media transport. See "TTM tray 4 media transport removal" on page 4-224. 2. Remove the screw (A) securing the lock bracket to the machine. Previous Next Go Back 3. Remove the lock bracket. 4. Gently lift and remove the TTM tray 4 ...
• Page 646
  .... TTM upper transport motor removal 1. Remove the tray module rear cover. See "Tray module rear cover removal" on page 4-211. 2. Disconnect the cable (A). 3. Release the harness from the clamp (B). 4-226 Service Manual
• Page 647
  5058-030 4. Remove the two screws (C) securing the TTM upper transport motor to the machine. Previous Next Go Back 5. Remove the TTM upper transport motor. Repair information 4-227
• Page 648
  ... on page 4-232. 2. Remove the three screws (A) securing the bridge decurler rear cover to the machine. Previous Next Go Back 3. Remove the bridge decurler rear cover. 4-228 Service Manual
• Page 649
  5058-030 Bridge decurler right cover removal 1. Remove the bridge unit assembly. See "Bridge unit assembly removal" on page 4-232. 2. Remove the two screws (A) securing the bridge decurler right cover to the machine. Previous Next Go Back 3. Remove the bridge decurler right cover. Bridge ...
• Page 650
  ... cover removal" on page 4-228. the bridge unit right cover. See "Bridge decurler right cover removal" on page 4-229. the four screws (A) securing the bridge drive motor to the machine. 4-230 Service Manual
• Page 651
  5058-030 5. Disconnect the cable (B). Previous Next Go Back 6. Remove the bridge drive motor. Repair information 4-231
• Page 652
  5058-030 Bridge unit assembly removal 1. Release the hook securing the bridge unit hookup cover (A) to the finisher. 2. Remove the bridge unit hookup cover (A). Previous Grounding strap B Next Go Back Grounding strap 3. Remove the finisher from the printer. 4-232 Service Manual
• Page 653
  5058-030 4. Remove the two screws securing the bridge unit assembly (B) to the printer. 5. Remove the bridge unit assembly (B) from the printer. Previous Next Go Back Bridge unit rear cover removal 1. Remove the bridge unit assembly. See "Bridge ...
• Page 654
  ...unit rear cover removal" on page 4-233. 3. Remove the eight screws (A) securing the bridge unit top door to the machine. 4. Raise the bridge unit top door to an upright position. 4-234 Service Manual
• Page 655
  5058-030 5. Remove the bridge unit top door. Previous Next Go Back Bridge unit top door spring removal 1. Remove the bridge unit top door. 2. Place the bridge unit top door upside down on the work surface. 3. Remove the two screws (A) securing the two hold-down brackets to the machine. Repair...
• Page 656
  5058-030 4. Remove the two hold-down brackets. Previous Next Go Back Note: When removing the inner guide, the inner guide springs might become detached. 5. Detach the inner guide from the machine. 4-236 Service Manual
• Page 657
  ...top door spring you want to remove. Previous Next Go Back 7. Remove the bridge unit top door spring. Reinstallation note: Ensure that the inner guide springs are properly reinstalled. Decurler clutch removal 1. Remove the bridge unit assembly. See "Bridge unit assembly removal" on page 4-232. ...
• Page 658
  5058-030 5. Remove the screw (B) securing the bracket to the machine. Previous Next Go Back 6. Remove the bracket from the machine. 7. Release the harness from the clamps (C). 4-238 Service Manual
• Page 659
  5058-030 8. Disconnect the cable (D). Previous Next Go Back 9. Release the hook (E) securing the decurler clutch to the machine. Repair information 4-239
• Page 660
  ... unit assembly. See "Bridge unit assembly removal" on page 4-232. 2. Place the bridge unit assembly upside down. 3. Remove the screw (A) securing the bracket to the bridge unit assembly. 4-240 Service Manual
• Page 661
  5058-030 4. Remove the bracket from the machine. 5. Release the hooks (B). Previous Next Go Back 6. Disconnect the cable (C) from the sensor (bridge media entrance). 7. Remove the sensor (bridge media entrance). Sensor (bridge media exit) removal 1. Remove the bridge unit assembly. See "...
• Page 662
  5058-030 3. Remove the three screws (A) securing the long metal bracket to the machine. Previous Next Go Back Note: When detaching the long metal bracket, you do not have to remove the harness from the clamps. 4. Detach the long metal bracket from the machine. 4-242 Service Manual
• Page 663
  5058-030 5. Remove the screw (B) securing the bracket to the machine. Previous Next Go Back 6. Remove the bracket from the machine. 7. Remove the screw (C) securing the sensor to the bracket. Repair information 4-243
• Page 664
  ... unit assembly. See "Bridge unit assembly removal" on page 4-232. 2. Place the bridge unit upside down on the work surface. 3. Remove the screws (A) securing the bracket to the machine. 4-244 Service Manual
• Page 665
  5058-030 4. Remove the bracket from the machine. 5. Release the hooks (B) securing the sensor (bridge top door interlock) to the bracket. Previous Next Go Back 6. Remove the sensor (bridge top door interlock). Sensor (decurler cam HP) removal 1. Remove the bridge unit assembly. See "Bridge ...
• Page 666
  5058-030 4. Remove the sensor flag. Previous Next Go Back 5. Release the hooks (B) securing the sensor (decurler cam HP) to the machine. 6. Remove the sensor (decurler cam HP). 4-246 Service Manual
• Page 667
  5058-030 7. Disconnect the cable (C). Previous Next Go Back Sensor (decurler cover interlock) removal 1. Remove the bridge unit assembly. See "Bridge unit assembly removal" on page 4-232. 2. Remove the bridge decurler top cover. See "Bridge decurler top cover removal" on page 4-229. 3. Release...
• Page 668
  5058-030 4. Remove the sensor (decurler cover interlock). Previous Next Go Back 4-248 Service Manual
• Page 669
  5058-030 Finisher removal procedures Booklet bin assembly removal 1. Disconnect booklet hookup cable assembly from the booklet bin assembly. 2. Remove the screw securing the booklet bin assembly (A) to the finisher. 3. Remove booklet bin assembly (A). Previous Next Go Back Booklet bin hookup ...
• Page 670
  ...Loosen the four screws securing the plate to the finisher. Move the plate to the right and outward. Remove the plate. Disconnect the connectors from the booklet controller card assembly (A). 4-250 Service Manual
• Page 671
  5058-030 6. Remove the four screws securing the booklet controller card assembly (A). 7. Remove the booklet controller card assembly (A). Previous Next Go Back A Rear Booklet diverter gate removal 1. 2. 3. 4. Remove the rear upper cover. See "Rear upper cover removal" on page 4-309 . Remove ...
• Page 672
  ... the booklet diverter gate (A). Previous Next Go Back Booklet end guide drive motor removal 1. Remove the booklet unit assembly. See "Booklet unit ... the booklet end guide drive motor (A) from the compiler frame. 5. Remove the booklet end guide drive motor (A). A Connector 4-252 Service Manual
• Page 673
  5058-030 Booklet fold solenoid frame removal 1. Remove the booklet unit chassis. See "Booklet unit chassis removal" on page 4-263. 2. Remove the booklet unit motor assembly. See "Booklet folding/exit drive motor assembly removal" 3. 4. 5. 6. 7. 8. on page 4-254. Disconnect the connectors from the ...
• Page 674
  .... 4. Remove the booklet folding/exit drive motor assembly (A). Booklet front tamper guide removal 1. Remove the booklet unit assembly. See "Booklet unit chassis removal" ... 2. Remove booklet unit assembly left cover. See "Booklet unit assembly left cover removal" on page 4-262. 4-254 Service Manual
• Page 675
  5058-030 3. Remove the two screws securing the booklet front tamper guide from the rack. 4. Remove the front tamper guide (A). B Previous Next Go Back Right Left A Booklet front tamper motor removal 1. Remove the booklet unit assembly. See "...
• Page 676
  .... See "Booklet folding/exit drive motor assembly removal" on page 4-254. 3. Remove the knife solenoid frame. See "Booklet fold solenoid frame removal" on page 4-253. 4-256 Service Manual
• Page 677
  5058-030 4. Remove the e-clip. 5. Remove the booklet knife sector drive gear 42T (A). Previous Next Go Back A B Rear Booklet media entrance drive motor removal 1. 2. 3. 4. 5. Remove the booklet unit assembly. See "Booklet unit chassis removal" on page 4-263. Remove the screws securing the ...
• Page 678
  ...unit front door assembly. Remove the four screws securing the booklet media pinch roll assembly (A) from the booklet unit assembly. Remove the booklet media pinch roll assembly (A). B A 4-258 Service Manual
• Page 679
  ... Go Back A Connector Left Booklet rear tamper guide removal 1. Remove the booklet unit chassis. See...rear tamper HP). Slide the booklet rear tamper guide out. Remove the e-clip. Remove the two springs (B) from the booklet rear tamper guide. Remove booklet rear tamper guide. Repair information 4-...
• Page 680
  5058-030 13. Remove the bookelt rear tamper guide (D). Previous Next Go Back Right B A C D Booklet rear tamper motor removal ... left cover. See "Booklet unit assembly left cover removal" on page 4-262. 3. Disconnect the connector from the booklet rear tamper motor (A). 4-260 Service Manual
• Page 681
  5058-030 4. Remove the two screws securing the booklet rear tamper motor (A) from the tamper frame assembly. 5. Remove the booklet rear tamper motor (A). Previous Next Go Back A Connector Left Booklet stapler unit assembly removal 1. 2. 3. 4. 5. Open the finisher front door assembly. Pull the...
• Page 682
  ... cover removal 1. Remove the booklet unit assembly. See "Booklet unit chassis removal" on page 4-263. 2. Remove the top screws securing the left cover to the booklet unit assembly. 4-262 Service Manual
• Page 683
  5058-030 3. Loosen the two screws securing the left cover to the booklet unit assembly. 4. Remove the booklet unit assembly left cover (A). Previous Next Go Back A Booklet unit chassis removal 1. 2. 3. 4. Open the finisher front door assembly. Slide the booklet unit out. Remove the two screws...
• Page 684
  5058-030 5. Release the two latches securing the booklet unit (A) from the guides. 6. Remove booklet unit (A). Previous Next A Go Back Booklet unit gear train frame ... drive gear 42T. See "Booklet knife sector drive gear 42T removal" on page 4-256. 6. Remove the gear 18T. 4-264 Service Manual
• Page 685
  ... train frame (A). Previous Next Go Back A Buffer diverter gate removal 1. 2. 3. 4. Open the finisher front door assembly. Move the lower pinch guide assembly (A) to the right. Remove the rear upper cover. See "Rear upper cover removal" on page 4-309 . Remove the buffer diverter gate solenoid. ...
• Page 686
  ... assembly. Remove the rear upper cover. See "Rear upper cover removal" on page 4-309. Disconnect the connector from the buffer diverter gate solenoid (A). Release the harness from the clamp. 4-266 Service Manual
• Page 687
  .... See "Buffer diverter gate removal" on page 4-265. Buffer pinch guide assembly removal 1. 2. 3. 4. 5. Remove the finisher front door assembly. See "Finisher .... See "Stapler unit frame removal" on page 4-342. Lower the buffer pinch guide assembly (A) as far as it will go. Repair information 4-267
• Page 688
  5058-030 6. Move the buffer pinch guide assembly (A) to the right to remove the two bosses from the holes in the finisher. Previous Hole in...4-352. 3. Remove the two media eject unit springs (A) attached to the media eject unit assembly (B) by pushing them downward. Right A B 4-268 Service Manual
• Page 689
  5058-030 4. 5. 6. 7. Disconnect the connector from the media eject clamp motor (C). Disconnect the connector from the sensor (media eject clamp HP) (D). Remove the three screws securing the bracket (E) to the finisher. Remove the bracket (E). Note: When removing the bracket, turn the media eject ...
• Page 690
  ...: Make sure the stacker bin is at its lowest position before continuing. 5. Remove the upper media bin assembly. See "Upper media bin assembly removal" on page 4-352. 4-270 Service Manual
• Page 691
  5058-030 6. Remove the four screws securing the right panel (C) to the finisher. A Previous Next C Go Back Rear B 7. 8. 9. 10. 11. 12. 13. 14. 15. Remove the media eject motor assembly. See "Media eject motor assembly removal" on page 4-298. Release the hook of the media eject shaft gear ...
• Page 692
  .... Open the finisher front door assembly. Remove the stapler unit cartridge. Move the stapler unit assembly by hand as far to the rear as it will go. Lower the buffer pinch guide assembly (A). 4-272 Service Manual
• Page 693
  5058-030 6. Move the lower pinch guide assembly to the right. 7. Position the buffer diverter gate (B) using your finger to its upper-most position. Previous Next Go Back Front B A 8. Use a prying tool to remove the e-clip securing the buffer roll assembly (C) to the front of the finisher. 9. ...
• Page 694
  ... of the belt (buffer/transport) (F) is automatically adjusted by the force of the spring attached to the belt tensioner bracket (E). • Tighten the two screws in the order shown. 4-274 Service Manual
• Page 695
  ... cover. See "Rear upper cover removal" on page 4-309 . Open the lower pinch guide assembly (A) to the right. Open the upper pinch guide assembly (B) to the right. Remove the finisher diverter gate solenoid. See "Finisher diverter gate solenoid removal" on page 4-275...
• Page 696
  ... gate removal" on page 4-275. Finisher front door assembly removal 1. Open the finisher front door assembly (A). 2. Remove the three screws securing the finisher front door assembly. 4-276 Service Manual
• Page 697
  5058-030 3. Remove the finisher front door assembly. Reinstallation note: Make sure the actuator molded in the finisher front door assembly properly engages the switch (finisher front door interlock) (B). The two magnetic catches (C) should properly engage the finisher. Previous A Next Go Back...
• Page 698
  ... assembly (G) from the finisher. Release the hook securing the finisher left carriage belt assembly (G) to the lower belt clamp (H). Remove the finisher left carriage belt assembly (G). 4-278 Service Manual
• Page 699
  5058-030 Reinstallation notes: • Make sure the finisher left carriage belt assembly (G) is inserted into the upper belt clamp (F) as shown. • Make sure the bin bracket (C) is level to prevent binding. G Previous Next Go Back F C Front D H E Finisher LVPS PCBA removal 1. Remove the right...
• Page 700
  ...from the finisher. Remove the screw securing the cover (B) to the media entrance pinch guide assembly. Remove the cover (B). Lift the media entrance pinch guide assembly (C). Loosen...gear 23T (G) to the media entrance roll assembly (H). 11. Remove the entrance drive gear 23T (G). 4-280 Service Manual
• Page 701
  5058-030 12. 13. 14. 15. Remove Remove Remove Remove the entrance drive pulley 20T (F). the bushing (I). the e-clip securing the media entrance roll assembly (H) to the front of the finisher. the bushing (J). Previous I F G H E-clip J H Next Go Back Rear Front 16. Move the media entrance...
• Page 702
  ... P8306 P8309 P8305 P8302 P8311 P8307 P8300 P8301 P8310 P8317 P8315 P8313 P8314 P8316 Rear B 7. Remove the six screws securing the finisher PCBA (B). 8. Remove the finisher PCBA (B). 4-282 Service Manual
• Page 703
  5058-030 Finisher removal 1. Disconnect the finisher power cord and the finisher connection cable from the rear of the printer. 2. Release the hook securing the bridge unit hookup cover (A) to the finisher. Previous Next Go Back Hook A Right Rear 3. Remove the bridge unit hookup cover (A). ...
• Page 704
  5058-030 6. Pull the finisher docking latch assembly (C) outward in the direction of the arrow, and pull the finisher away from the printer. Previous Next Go Back B C 7. Close the finisher front door assembly. 4-284 Service Manual
• Page 705
  ...8. Remove the two screws securing the finisher docking bracket (D) to the printer. 9. Remove the finisher docking bracket (D). Reinstallation note: When docking the finisher to the printer, make sure the boss on the finisher docking bracket (D) is inserted into the hole ...
• Page 706
  ... belt assembly (G) from the finisher. Release the hook securing the finisher right carriage belt assembly (G) to the lower belt clamp (H). Remove the finisher right carriage belt assembly (G). 4-286 Service Manual
• Page 707
  5058-030 Reinstallation notes: • Make sure the finisher right carriage belt assembly (G) is inserted into the upper belt clamp (F) as shown. • Make sure the bin bracket (C) is level to prevent binding. Previous Next Go Back G F C Rear D H E Repair information 4-287
• Page 708
  5058-030 Left lower cover removal 1. Open the finisher front door assembly. 2. Remove the two screws securing the left lower cover (A). Previous Next Go Back A 3. Remove the left lower cover (A). 4-288 Service Manual
• Page 709
  5058-030 Left upper cover removal 1. Open the finisher front door assembly. 2. Remove the two screws securing the left upper cover (A). Previous Next Go Back A 3. Remove the left upper cover (A). Lower media exit roll assembly removal 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17...
• Page 710
  5058-030 18. Remove the belt (exit) (B) from the lower exit roll drive pulley 20T (C). B A Previous Next Go Back Rear Tighten second A C Tighten first 4-290 Service Manual
• Page 711
  5058-030 Previous D Next Go Back E Front view Rear view 19. Release the hook of the lower exit roll drive pulley 20T (C) from the lower media exit roll assembly (F). 20. Remove the lower exit roll drive pulley 20T (C). Repair information 4-291
• Page 712
  5058-030 21. Remove the 6 mm ball bearing (G). Previous Next Go Back F G C 22. Use a prying tool to remove the e-clip on the front of the finisher securing the lower media exit roll assembly (F) to the finisher. 4-292 Service Manual
• Page 713
  ... G 25. Remove the lower media exit roll assembly (F). Lower pinch guide assembly removal 1. Open the finisher front door assembly. 2. Open the lower pinch guide assembly (A) by lifting it upward. 3. Remove the screw securing the lower pinch guide assembly...
• Page 714
  ...(A) upward and outward. Previous Next Go Back A Front 5. Remove the lower pinch guide assembly (A). Media compiler unit assembly removal 1. 2. 3. 4. 5. .... See "Media eject motor assembly removal" on page 4-298. Loosen the four screws securing the plate (A) to the finisher. 4-294 Service Manual
• Page 715
  5058-030 11. Move the plate to the right and outward. Previous Next Go Back Rear A 12. Remove the plate. 13. Disconnect the connector P8309 from the finisher controller card assembly (B). 14. Release the harness from the clamps. Clamp P8309 Rear B Repair information 4-295
• Page 716
  5058-030 15. Remove the screw securing the media compiler unit assembly (C) to the finisher. This screw is found inside the finisher. Previous Next Go Back Inside view 4-296 Service Manual
• Page 717
  5058-030 16. Release the media compiler assembly (C) by pushing the front lock and the rear lock inward to release the front boss and the rear boss from the finisher. Previous C Next Go Back Right Front view Rear view C Lock Lock C 17. Remove the harness from any additional parts. 18. ...
• Page 718
  ... "Media eject clamp clutch removal" on page 4-297. Disconnect the connector from the media eject motor assembly (A). Disconnect the connector from the sensor (media bin level 2) (B). 4-298 Service Manual
• Page 719
  5058-030 5. Remove the three screws securing the media eject motor assembly (A). A Connector Previous Next Go Back Rear 6. Remove the media eject motor assembly (A). 7. Remove any remaining harnesses from the clamps. Media eject unit assembly removal 1. 2. 3. 4. 5. 6. 7. Remove the finisher ...
• Page 720
  ...rear of the finisher. Remove the 8 mm bushing (E) on the rear side. Previous Next Go Back Rear D C E E-clip Screw 12. Remove the e-clip securing the shaft (F) to the front of the finisher. 4-300 Service Manual
• Page 721
  5058-030 13. Remove the 8 mm bushing (E) on the front side. Previous F Next E Go Back E-clip Front 14. Gently move the left side of the media eject unit assembly (G) out of the finisher followed by the right side. Note: Do not force the media eject unit assembly out of the finisher. Remove ...
• Page 722
  ... Release the harness from the clamps. Remove the three screws securing the media entrance pinch guide assembly (B). A Connector C B Clamp Rear B Left Left 10. Remove the entrance pinch guide assembly (B) from the finisher. 4-302 Service Manual
• Page 723
  5058-030 Paddle shaft removal 1. 2. 3. 4. 5. 6. 7. Open the finisher front door assembly. Remove the rear upper cover. See "Rear upper cover removal" on page 4-309 . Remove the media eject unit assembly. See "Media eject unit assembly removal" on page 4-299. Loosen the screw securing the knob (A) ...
• Page 724
  ... rear of the finisher. Disconnect the two punch unit assembly harnesses from the main harness. Remove the screw securing the grounding wire (D) to the punch unit carriage assembly (B). 4-304 Service Manual
• Page 725
  5058-030 11. Remove the two screws on the rear securing the punch carriage assembly (B) to the finisher. Connector E B C A Previous Connector Next Clamp Clamp Go Back D Connectors Clamp Rear Repair information 4-305
• Page 726
  ...Remove the punch carriage assembly. See "Punch carriage assembly removal" on page 4-304. Remove the two screws securing the cover (A) to the punch carriage assembly (B). Remove the cover (A). 4-306 Service Manual
• Page 727
  5058-030 8. Remove the two screws securing the punch carriage shift motor assembly (C) to the punch unit assembly (B). Previous A Next Go Back C B 9. Remove the punch carriage shift motor assembly (C). Punch unit motor assembly removal 1. 2. 3. 4. 5. 6. 7. 8. 9. Open the finisher front ...
• Page 728
  5058-030 10. Remove the two screws securing the punch unit motor assembly (A) to the punch unit assembly (C). B Previous Next Go Back Clamp A Connector C 11. Remove the punch unit motor assembly. 4-308 Service Manual
• Page 729
  5058-030 Rear lower cover removal 1. Remove the rear upper cover. See "Rear upper cover removal" on page 4-309 . 2. Remove the four screws securing the rear lower cover (A) to the finisher. Previous Next Go Back A 3. Remove the rear lower cover (A). Rear upper cover removal 1. Release the ...
• Page 730
  ... the finisher front door assembly. See "Finisher front door assembly removal" on page 4-276. 2. Remove the rear upper cover. See "Rear upper cover removal" on page 4-309. 4-310 Service Manual
• Page 731
  5058-030 3. Remove the two screws securing the right eject cover (A) to the finisher. Previous Next Go Back A Right 4. Remove the right eject cover (A). Sensor (booklet compiler media entrance) removal 1. Remove the booklet unit chassis. See "Booklet unit chassis removal" on page 4-263. 2. ...
• Page 732
  5058-030 Sensor (booklet end guide HP) removal 1. Remove the booklet unit assembly. See "Booklet unit chassis removal" on page ... assembly left cover. See "Booklet unit assembly left cover removal" on page 4-262. 3. Disconnect the connector from the booklet front tamper sensor. 4-312 Service Manual
• Page 733
  5058-030 4. Remove the screw securing the sensor (booklet front tamper HP) bracket from the booklet unit assembly. 5. Remove sensor (booklet front tamper HP) (A). Previous Next Go Back A Left Connector Sensor (booklet knife folding) removal 1. Remove the booklet unit assembly. See "Booklet ...
• Page 734
  ... gear clockwise until the flag is in the folding sensor position. 4. Remove one screw securing the sensor (knife HP sensor & Knife folding sensor) from the knife frame assembly. 4-314 Service Manual
• Page 735
  5058-030 5. Disconnect the connector from the sensor (booklet knife HP and booklet knife folding). 6. Remove sensor (booklet knife HP) (A). Previous Next Go Back Connector Left A Sensor (booklet media entrance) removal 1. 2. 3. 4. 5. Remove the booklet unit chassis. See "Booklet unit chassis...
• Page 736
  ... finisher front door assembly. 2. Pull the booklet unit assembly out of the finisher. 3. Remove rear lower cover. See "Upper media bin front cover removal" on page 4-353. 4-316 Service Manual
• Page 737
  5058-030 4. Disconnect the connector from the sensor (booklet unit interlock). 5. Remove sensor (booklet unit interlock) (A). Previous Next A Go Back Connector Rear Sensor (booklet unit media exit) removal 1. Remove the booklet unit assembly. See "Booklet unit chassis removal" on page 4-263...
• Page 738
  ... the finisher. A B Left Connector 10. Remove the bracket (B). 11. Release the hooks securing the sensor (buffer path) (A) to the bracket (B). 12. Remove the sensor (buffer path) (A). 4-318 Service Manual
• Page 739
  5058-030 Sensor (compiler media present) removal 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Remove the finisher front door assembly. See "Finisher front door assembly removal" on page 4-276. Remove the rear upper cover. See "Rear upper cover removal" on page 4-309 . Remove the rear lower cover. ...
• Page 740
  ... "Left lower cover removal" on page 4-288. Remove the left upper cover. See "Left upper cover removal" on page 4-289. Disconnect the connector from the sensor (finisher media entrance) (A). 4-320 Service Manual
• Page 741
  5058-030 8. Release the harness from the clamp. 9. Remove the screw securing the bracket (B) to the media entrance pinch guide assembly (C). A Connector Previous Next Go Back B C Clamp Left 10. Release the hooks securing the sensor (finisher media entrance) (A) to the bracket (B). 11. Remove ...
• Page 742
  ... the upper media bin assembly. See "Upper media bin assembly removal" on page 4-352. Disconnect the connector from the sensor (lower media exit) (A). Remove the harness from the clamps. 4-322 Service Manual
• Page 743
  5058-030 5. Remove the two screws securing the bracket (B) to the finisher. Previous Next Clamp Go Back Connector Front A B Note: The upper media bin vertical cover (C) has slots that make access to the screws easier, as shown. C Right B A Access slots 6. Remove the bracket (B). 7. ...
• Page 744
  ... 2. Disconnect the connector from the sensor (media eject shaft HP) (A). 3. Rotate the media eject clutch actuator (B) by hand so it clears the sensor (media eject shaft HP) (A). 4-324 Service Manual
• Page 745
  5058-030 4. Release the hooks securing the sensor (media eject shaft HP) (A) to the bracket (C). Previous Next Go Back Rear B A C Connector 5. Remove the sensor (media eject shaft HP) (A). Sensor (punch carriage shift HP) removal 1. 2. 3. 4. Open the finisher front door assembly. Remove ...
• Page 746
  ..." on page 4-309. Remove the punch carriage assembly. See "Punch carriage assembly removal" on page 4-304. Remove the screw securing the bracket (A) to the punch unit assembly (B). A B 4-326 Service Manual
• Page 747
  5058-030 5. Disconnect the connector from the sensor (punch hole select) (C), the sensor (punch cam front) (D), or the 6. 7. sensor (punch unit HP) (E). Release the hooks securing the sensor(s) to the bracket. Remove the sensor(s). Previous Reinstallation note: Make sure the color coded-...
• Page 748
  ...351. Remove the punch carriage assembly. See "Punch carriage assembly removal" on page 4-304. Remove the screw securing the cover (A) to the punch unit assembly (B). Remove the cover. 4-328 Service Manual
• Page 749
  ...-030 8. Remove the two screws securing the paper guide (C) to the punch unit assembly (B). Note: Do not remove the harness attached to the paper guide (C). Previous B A Next Go Back D ) C Connectors 9. 10. 11. 12. 13. Turn the paper guide (C) upside down. Remove the two screws securing...
• Page 750
  ... level encoder) (A). Release the harness from the clamp. Remove the screw securing the bracket (B) from the stacker bin lift motor assembly (C). A Connector B Clamp C Clamp Rear 4-330 Service Manual
• Page 751
  5058-030 5. Release the hooks securing the sensor to the bracket (B). 6. Remove the sensor (stacker bin level encoder) (A). Previous Sensor (stacker bin level F) removal 1. Remove the finisher front door assembly. See "Finisher front door assembly removal" on page 4-276. 2. Remove the rear upper...
• Page 752
  ... 4-359. Remove the stacker bin lift motor assembly. See "Stacker bin lift motor assembly removal" on page 4-337. Remove the four screws securing the metal cover (A) to the finisher. 4-332 Service Manual
• Page 753
  5058-030 6. Remove the metal cover (A). Previous Next Go Back A Right 7. Disconnect the connector from the sensor (stacker bin upper limit) (B) or the sensor (stacker bin no media) (C). 8. Release the hooks of the selected sensor. Repair information 4-333
• Page 754
  ... removal" on page 4-353. the stapler unit frame. See "Stapler unit frame removal" on page 4-342. the stapler unit assembly. See "Stapler unit assembly removal" on page 4-340. 4-334 Service Manual
• Page 755
  5058-030 7. Release the hooks securing the sensor (stapler carriage HP) (A) to the stapler carriage assembly (B). Previous Next Go Back B A 8. Remove the sensor (stapler carriage HP) (A). Sensor (upper media bin full) removal 1. 2. 3. 4. Open the finisher front door assembly. Remove the ...
• Page 756
  ..." on page 4-309. Remove the upper media bin assembly. See "Upper media bin assembly removal" on page 4-352. Remove the top cover. See "Top cover removal" on page 4-351. 4-336 Service Manual
• Page 757
  5058-030 5. Disconnect the connector from the sensor (upper media exit) (A). Previous Next Go Back A Connector Rear Left 6. Release the hooks securing the sensor (upper media exit) (A) to the finisher. 7. Remove the sensor (upper media exit) (A). Stacker bin lift motor assembly removal 1. ...
• Page 758
  ...10. Disconnect the connector (P8305) from the finisher controller card assembly (E). P8305 E 11. Remove the screw securing the bracket (F) to the stacker bin lift motor assembly (G). 4-338 Service Manual
• Page 759
  5058-030 12. Remove the bracket (F). Previous Next Go Back Connector F G Clamp 13. Release the hook securing the encoder (H) to the stacker bin lift motor assembly (G). 14. Remove the encoder. 15. Remove the three screws securing the stacker bin lift motor assembly (G) to the finisher. G ...
• Page 760
  ..." on page 4-309. the rear lower cover. See "Upper media bin front cover removal" on page 4-353. the stapler unit frame. See "Stapler unit frame removal" on page 4-342. 4-340 Service Manual
• Page 761
  5058-030 6. Remove the five screws securing the stapler unit frame (A) to the plate (B). Previous Next Go Back B A 7. Remove the stapler unit frame (A). 8. Release the harness from the three clamps on the stapler unit frame (A). 9. Remove the two screws securing the stapler carriage motor ...
• Page 762
  ...upper cover removal" on page 4-309. Remove the rear lower cover. See "Upper media bin front cover removal" on page 4-353. Loosen the four screws securing the plate (A) to the finisher. 4-342 Service Manual
• Page 763
  5058-030 6. Move the plate (A) toward the right and out in the direction shown. Previous Next Go Back Rear A 7. 8. 9. 10. Remove the plate. Disconnect the connector P8308 from the finisher controller card assembly (B). Remove the screw securing the ground wire (C) to the finisher. Release ...
• Page 764
  ...better access to the stepper motor (buffer/transport) (B) for removal. 4. Loosen the two screws securing the belt tensioner bracket (C) to the finisher, and move it down as shown. 4-344 Service Manual
• Page 765
  5058-030 5. Remove the belt (buffer/transport) (D) from the stepper motor (buffer/transport). Connector Previous Next A Go Back C C Second First D 6. 7. 8. 9. 10. 11. Disconnect the connector from the stepper motor (buffer/transport). Remove the two screws securing the bracket (E) to the ...
• Page 766
  ... the two screws securing the belt tensioner bracket (A) to the finisher and move upward, as shown. 3. Remove the belt (entrance/paddle) (B) from the stepper motor (entrance/paddle) (C). 4-346 Service Manual
• Page 767
  5058-030 4. Disconnect the connector from the stepper motor (entrance/paddle) (C). Previous Next Go Back B A A Second First C 5. Remove the two screws securing the bracket (D) to the finisher. D C Connector 6. 7. 8. 9. Remove Remove Remove Remove the bracket (D). the two screws ...
• Page 768
  ... connector from the stepper motor (exit). Next Go Back B A C Connector A Second Rear First 5. Remove the two screws securing the bracket (D) to the finisher. 6. Remove the bracket (D). 4-348 Service Manual
• Page 769
  5058-030 7. Remove the two screws securing the stepper motor (exit) to the bracket (D). D Previous Next C Go Back Connector 8. Remove the stepper motor (exit) (C). Replacement notes: • The tension of the belt (exit) (B) is automatically adjusted by the force of the spring attached to the ...
• Page 770
  ... the three screws in the front securing the punch waste chute (B). Gently pull down the punch waste chute (B) to gain better access to the switch (finisher front door interlock) (C). 4-350 Service Manual
• Page 771
  5058-030 6. Disconnect the connector from the switch (finisher front door interlock) (C). Previous Next B Go Back Connector A C 7. Release the hooks securing the switch (finisher front door interlock) (C) to the finisher. 8. Remove the switch (finisher front door interlock) (C). Top cover ...
• Page 772
  ... removal 1. Loosen the two screws securing the upper media bin assembly (A) to the finisher. A Right 2. Lift the upper media bin assembly (A) upward in the direction of the arrow. 4-352 Service Manual
• Page 773
  5058-030 3. Remove the upper media bin assembly (A). Previous Upper media bin front cover removal 1. Remove the finisher front door assembly. See "Finisher front door assembly removal" on page 4-276. 2. Remove the upper media bin assembly. See "Upper media bin assembly removal" on page 4-352. 3....
• Page 774
  ...A Connector Left 7. Release the harness from the clamps. 8. Remove the two front and two rear screws securing the upper exit guide assembly (B). 9. Remove the upper exit guide assembly. 4-354 Service Manual
• Page 775
  5058-030 10. Remove the two front screws and the two rear screws securing the bracket (C) to the finisher. Previous Next Go Back Front Rear 11. Remove the bracket (C). B C 12. 13. 14. 15. 16. Release the hook from the upper media exit roll drive gear 20T(D). Remove the upper media exit ...
• Page 776
  ...the upper pinch guide assembly hinge from the rear of the finisher. 6. Remove the upper pinch guide assembly (A) from the inside of the finisher in the direction of the arrow. A A Rear Front 4-356 Service Manual
• Page 777
  ...Left upper cover removal" on page 4-289. Remove the punch carriage assembly. See "Punch carriage assembly removal" on page 4-304. Open the upper pinch guide assembly (A) toward the right. Remove the two screws securing the bracket (B) on the rear of the finisher. Previous Next Go Back A D Front...
• Page 778
  ... of the belt (buffer/transport) (G) is automatically adjusted by the force of the spring attached to the belt tensioner bracket (F). • Tighten the two screws in the order shown. 4-358 Service Manual
• Page 779
  5058-030 High capacity feeder (HCF) removals HCF caster removal 1. 2. 3. 4. Remove the HCF unit from the printer. Place the machine so the HCF left cover faces down. Remove the three screws securing the HCF caster (A) to the unit. Remove the HCF caster (A). Previous Next Go Back A HCF ...
• Page 780
  ...PF03) (PF02) Rear HCF feed lift gear bracket removal 1. Remove the HCF media tray assembly from the printer. See "HCF media tray assembly removal" on 2. 3. 4. 5. 6. page 4-366...on page 4-366. 2. Remove the HCF media feed unit assembly. See "HCF feed unit removal" on page 4-362. 4-360 Service Manual
• Page 781
  5058-030 3. Disconnect the connector from the HCF feed lift motor assembly (A). 4. Remove the four screws securing the HCF feed lift motor (A) to the HCF media feed unit assembly (B). 5. Remove the HCF media feed lift motor (A). A Previous Next B Go Back Connector HCF feed roll assembly ...
• Page 782
  5058-030 HCF feed unit removal 1. Remove the HCF media tray assembly from the printer. See "HCF media tray assembly removal" on page 4-366. Previous 2. ... cover removal 1. Remove the five screws securing the HCF left cover (A) to the unit. 2. Remove the HCF left cover (A). A 4-362 Service Manual
• Page 783
  ...(E) on the top rear of the HCF media tray. Remove the two small guides (F) and the two small pulleys (E). Remove the e-clip securing the large pulley (G) to the tray. Remove the large guide (H) and the large pulley (G). Remove the two rear cables (D) from the bottom ...
• Page 784
  .... Remove the e-clip securing the large pulley (G) to the frame assembly. 21. Remove the large guide (H) and the large pulley (G). 22. Remove the two front cables (K) from the ... media tray. 2. Remove the e-clip securing the media long edge guide assembly (A) to the HCF media tray. 4-364 Service Manual
• Page 785
  5058-030 3. Lift the media long edge guide assembly (A) upward to release it from the hinges on the HCF media tray. 4. Remove the media long edge guide assembly (A). Note: With the media long edge guide assembly (A) removed, the wave washer (B) becomes detached. Previous E-clip Next Go Back...
• Page 786
  ...tray assembly (A) from the unit. 2. Release the two bearing slides (B) by inserting a prying tool into the two holes while pulling the HCF media tray (A) from the frame assembly (B). 4-366 Service Manual
• Page 787
  5058-030 3. Remove the HCF media tray (A) from the frame assembly. Note: A little force is required to remove the HCF media tray (A) from the unit. Note: Before re-installing the HCF media tray (A), ensure the two bearing slides (B) are properly installed into the frame assembly. Note: Extra force...
• Page 788
  ...HCF media tray lift coupling assembly removal 1. Remove the HCF media tray assembly from the printer. See "HCF media tray assembly removal" on page 4-366. 2. ...HCF tray lift coupling (A). 6. Remove the spring (B). 7. Remove the HCF tray lift gear - 40 tooth (C). C B A E-clip 4-368 Service Manual
• Page 789
  5058-030 HCF pick roll assembly removal 1. Open the HCF top door. 2. Open the HCF feed unit assembly. 3. Push the two ends of the HCF pick roll assembly (A) inward, and move it upward in the direction of the arrow to release it from the HCF media feed unit assembly (B). Previous Next 4. Remove ...
• Page 790
  5058-030 7. Remove the HCF pick roll shaft assembly (A). B Previous Next Go Back C E-ring D A Front 4-370 Service Manual
• Page 791
  5058-030 HCF rear cover removal 1. Remove the four screws securing the HCF rear cover (A) to the unit. 2. Remove the HCF rear cover (A). Previous Next Go Back A HCF sensor (HCF media size) removal Note: This procedure can be applied to HCF sensor (media size L) and the HCF sensor (media size ...
• Page 792
  .... See "HCF left cover removal" on page 4-362. Remove the HCF rear cover. See "HCF rear cover removal" on page 4-371. Disconnect the connector from the sensor (HCF media tray set) (A). 4-372 Service Manual
• Page 793
  ... the sensor (HCF media tray set) (A). Connector Previous Next Go Back Front A HCF sensor (tray 5 feedout) removal 1. 2. 3. 4. 5. 6. 7. Remove the HCF unit from the printer. Remove the HCF right cover. Open the HCF top door assembly. Remove the two screws securing the bracket (B) to the unit. ...
• Page 794
  ...A B HCF separation drive gear kit removal 1. Remove the HCF media tray assembly from the printer. See "HCF media tray assembly removal" on 2. 3. 4. 5. ... to remove the e-clip securing the separation gear -19 tooth (D) to shaft (A). 7. Remove the separation gear - 19 tooth (D). 4-374 Service Manual
• Page 795
  5058-030 8. Remove the bushing (E). 9. Remove the separation gear - 25 tooth (F). B C A F E D Previous Next Go Back E-clip HCF separation roll assembly removal 1. Open the HCF top door. 2. Open the HCF feed unit assembly. Repair information 4-375
• Page 796
  ...lift gear bracket. See "HCF feed lift gear bracket removal" on page 4-360. Remove the HCF separation roll assembly. See "HCF separation roll assembly removal" on page 4-375. 4-376 Service Manual
• Page 797
  5058-030 6. Remove the four screws securing the separation roll shaft assembly (A) to the media feed unit assembly 7. (B). Remove the separation roll shaft assembly (A). Note: The HCF media feed unit assembly (B) becomes detached from the separation roll shaft assembly (A) at the hinge point. ...
• Page 798
  ... 4-377. Remove the HCF rear cover. See "HCF rear cover removal" on page 4-371. Open the HCF top door assembly. Remove the two screws securing the bracket (A) to the frame assembly (B). 4-378 Service Manual
• Page 799
  5058-030 6. Remove the bracket (A). Note: When removing the bracket (A), leave the shaft (C) and the HCF top door spring R (D) attached to the top door assembly. Previous Rear view A E Next Go Back E D C F D-shaft D-shaped hole F Slot B A 7. 8. 9. 10. 11. 12. Lift the HCF top door (E) ...
• Page 800
  5058-030 HCF transport motor removal 1. 2. 3. 4. 5. 6. Remove the HCF unit from the printer. Remove the HCF rear cover. See "HCF rear cover removal" on page ... 2. Use needle nose pliers to remove the e-clip on the front side securing the HCF transport roller kit (A) to the unit. 4-380 Service Manual
• Page 801
  5058-030 3. Move the HCF transport shaft assembly (A) toward the rear in the direction of the arrow to remove it from the bearing (B). Note: The bearing (B) may become detached. Note: When removing the HCF transport roller kit (A), do not touch the rubber surface. Previous A Next Go Back E-...
• Page 802
  ...(D). Previous Next Go Back C B A D Sensor (HCF docking interlock) removal 1. Remove the HCF media tray. 2. Disconnect the connector from the sensor (HCF unit docking interlock) (A). 4-382 Service Manual
• Page 803
  ... docking interlock) (A). Previous Next Go Back Connectors Hook Front Hook A Sensor (HCF top door interlock) removal 1. 2. 3. 4. 5. Remove the HCF unit to the printer. Open the HCF top door assembly. Disconnect the connector from the sensor (HCF top door interlock) (A). Remove the two screws ...
• Page 804
  ... Back A Connector B Sensor (tray 5 media level) removal 1. Open the HCF top door. 2. Open the HCF feed unit assembly. 3. Disconnect the connector from the sensor (tray 5 media level) (A). 4-384 Service Manual
• Page 805
  5058-030 4. Release the hooks securing the sensor (tray 5 media level) (A) from the HCF feed unit assembly (B). 5. Remove the sensor (tray 5 media level) (A). Previous A Connector Next Go Back B Front Sensor (tray 5 media out) removal 1. Open the HCF top door. 2. Open the HCF feed unit ...
• Page 806
  ...unit assembly. Remove the three screws securing the upper guide (A) to the HCF feed unit assembly (B). Remove the upper guide (A). Remove the connector from the sensor (tray 5 pre-feed) (C). 4-386 Service Manual
• Page 807
  5058-030 6. Remove the one screw securing the sensor (tray 5 pre feed) (C) to the HCF feed unit assembly (B). 7. Remove sensor (tray 5 pre feed) (C). Previous Next A Go Back C Connector B Repair information 4-387
• Page 808
  ... must be done for all new developer housings being installed or print quality problems may occur. Note: This procedure is applicable only to firmware versions LHS2.TP.... Coefficient for K ATC Setup Offset for Y ATC Setup Offset for M ATC Setup Offset for C ATC Setup Offset for K 4-388 Service Manual
• Page 809
  5058-030 5 Warning: The following step must be performed, or the new machine settings will not match the settings listed on the birth certificate if it is required for NVM value replacement. Retrieve the birth certificate from the compartment (1) in the media tray 1. Previous Next 1 Go Back ...
• Page 810
  ... Offset Value -121 -63 -16 25 60 91 118 141 -286 -199 -129 -71 -23 19 54 85 112 136 -296 -208 -137 -78 -29 12 49 80 107 132 -306 -217 -145 Previous Next Go Back 4-390 Service Manual
• Page 811
  5058-030 ATC value conversion chart Barcode number (last 2 digits) 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 ATC Setup Coefficient Value 1204 1107 1024 952 890 835 787 1638 1462 1321 1204 1107 1024 952 890 835 787 1638 1462 1321 1204 1107 1024 952...
• Page 812
  ...890 835 787 ATC Setup Offset Value -56 -12 26 58 87 112 -346 -252 -177 -114 -63 -19 20 53 82 108 -356 -261 -185 -122 -70 -25 14 47 77 103 Previous Next Go Back 4-392 Service Manual
• Page 813
  ... the booklet maker out of the finisher. 3. Loosen the screw securing the end guide skew lever. Repeat step 2 until the end guide precision skew is in spec. Problem solved. 4. Adjust the end guide skew lever by moving it either forward or rearward. 1 step on the scale = 1...
• Page 814
  ... booklet sheet edges appear overlapped as shown in the graphic below? Yes Go to step 2. No The 2 sheet fold position fine adjustment is in spec. Go to step 3. Next Go Back 4-394 Service Manual
• Page 815
  5058-030 Previous Step Check Adjust the 2 sheet position fine adjustment value based on the graphic below: Yes No 2 Repeat step 2 until Problem solved. the 2 sheet fold position fine adjustment is in spec. Go to step 3. Next Go Back 1. Enter the diagnostic mode. 2. Touch ENGINE ADJUST. 3. ...
• Page 816
  ... fine adjustment appear to be offset from the fold as shown in the graphic below? Yes Go to step 4. No The 2 sheet staple position fine adjustment is in spec. 3 Next Go Back 4-396 Service Manual
• Page 817
  ...staple position fine adjustment value as shown in the graphic below: Yes Repeat step 2 until the 2 sheet staple position fine adjustment is in spec. No Problem solved. Next 4 Go Back 1. Enter the diagnostic mode. 2. Touch ENGINE ADJUST. 3. Touch Booklet fold adjust. 4. Touch Booklet 2 sheet. 5....
• Page 818
  ... fine adjustment appear to be offset from the fold as shown in the graphic below? Yes Go to step 2. No The 15 sheet staple position fine adjustment is in spec. Next Go Back 4-398 Service Manual
• Page 819
  ...staple position fine adjustment value as shown in the graphic below: Yes Repeat step 2 until the 15 sheet staple position fine adjustment is in spec. No Problem solved. Next 2 Go Back 1. Enter the diagnostic mode. 2. Touch ENGINE ADJUST. 3. Touch Booklet fold adjust. 4. Touch Booklet 15 sheet. ...
• Page 820
  .... Do the booklet sheet edges appear overlapped as shown in the graphic below? Yes Go to step 2. No The booklet fold position fine adjustment is in spec. Next Go Back 4-400 Service Manual
• Page 821
  ... the fold position fine adjustment value based on the graphic below: Yes Repeat step 2 until the Booklet fold position fine adjustment is in spec. No Problem solved. Next 2 Go Back 1. Enter the diagnostic mode. 2. Touch ENGINE ADJUST. 3. Touch Booklet fold adjust. 4. Touch Booklet fold pos fine...
• Page 822
  ... fine adjustment appear to be offset from the fold as shown in the graphic below? Yes Go to step 2. No The booklet staple position fine adjustment is in spec. Next Go Back 4-402 Service Manual
• Page 823
  ... staple position fine adjustment value as shown in the graphic below: Yes Repeat step 2 until the Booklet staple position fine adjustment is in spec. No Problem solved. Next 2 Go Back 1. Enter the diagnostic mode. 2. Touch ENGINE ADJUST. 3. Touch Booklet fold adjust. 4. Touch Booklet fold pos ...
• Page 824
  5058-030 Previous Next Go Back 4-404 Service Manual
• Page 825
  5058-030 5. Connector locations Locations Previous Next Configurations Base machine 1 2 Go Back 3 4 5 Callout 1 2 3 4 5 Part name Printer control panel Standard exit bin Front door Standard 520-sheet tray Multipurpose feeder Connector locations 5-1
• Page 826
  ... (Tray 2) Optional 520-sheet tray (Tray 2) Optional 520-sheet tray (Tray 2) Optional 2,000-sheet tandem-tray module • 850-sheet tray (Tray 3) • 1,150-sheet tray (Tray 4) 5-2 Service Manual
• Page 827
  5058-030 Full configuration Previous Next Go Back 1 2 Callout 1 Part name Finisher bin The finisher bin can either be one of the following two options: • Standard finisher (Punch/Stapler) • Booklet finisher (Punch/Stapler/Booklet) 2 2,000-sheet high-capacity feeder Connector locations ...
• Page 828
  ... sensor PCB ATC sensor PCB Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA Lower engine PCBA Upper engine PCBA Upper engine PCBA Lower engine PCBA 5-4 Service Manual
• Page 829
  ... P/J615 . Callout 6 3 5 4 1 2 Plug/jack description Main power switch Main power switch Main power switch Main power switch Sensor (printer right front door interlock) Main power switch Connects to LVPS PCBA LVPS PCBA LVPS PCBA LVPS PCBA Lower engine PCBA Upper engine PCBA Connector locations ...
• Page 830
  ... Plug/Jack P/J120 P/J121 P/J122 P/J123 P/J232 P/J236 P/J619 Callout 4 3 2 1 7 6 5 Plug/jack description Toner smart chip PCB (Y) Toner smart chip PCB (M) Toner smart...Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA N/A Upper engine PCBA Upper engine PCBA 5-6 Service Manual
• Page 831
  5058-030 Image calibration Previous Next Go Back Plug/Jack P/J150 P/J151 P/J153 P/J154 P/J182 P/J610 Callout 2 6 5 4 3 1 Plug/jack description Sensor (image calibration) Sensor (image calibration) Sensor (image calibration) Sensor (image calibration) Sensor (image calibration) Sensor (image ...
• Page 832
  ... to Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA 5-8 Service Manual
• Page 833
  5058-030 Exit Previous Next Go Back Plug/Jack P/J162 P/J163 P/J164 P/J165 P/J166 P/J168 P/J169 P/J262 P/J263 P/J265 P/J266 P/J271 Callout 10 11 1 2 12 5 8 6 3 7 4 9 Plug/jack description Sensor (lower redrive shift HP) Upper redrive assembly Upper redrive assembly Upper redrive assembly ...
• Page 834
  ... Callout 9 13 1 3 7 8 10 2 4 6 5 11 12 Plug/jack description Printer left duplex door assembly Printer left ... Lower engine PCBA Lower engine PCBA Lower engine PCBA Printer left duplex fan PCBA Printer left ... fan 1 Printer left duplex fan 2 Lower engine PCBA Lower engine PCBA 5-10 Service Manual
• Page 835
  5058-030 Registration Previous Next Go Back Plug/Jack P/J160 P/J161 P/J171 P/J177 P/J178 P/J253 P/J260 P/J261 P/J268 P/J611 P/J618 P/J632 Callout 5 4 10 7 6 14 3 2 8 9 11 1 Plug/jack description Registration/transport roller assembly Registration/transport roller assembly Tray 1 pre-feed ...
• Page 836
  ... MPF tray feeder MPF tray feeder Connects to Lower engine PCBA Lower engine PCBA Lower engine PCBA Lower engine PCBA Lower engine PCBA Lower engine PCBA Lower engine PCBA 5-12 Service Manual
• Page 837
  ... Upper engine PCBA • LVPS PCBA • Power switch Toner smart chip PCB Charge roll HVPS PCBA • Transfer roll HVPS PCBA • Fuser driver PCBA • Upper exhaust fan Sensor (image...fan Media size switch PCB 1st transfer retract clutch assembly Waste toner sensor guide Suction fan Charge roll HVPS ...
• Page 838
  ...MPF drive motor Toner dispense motor Waste toner agitator motor Center exhaust fan Fuser driver PCBA cooling fan LVPS sub cooling fan Previous Next ... interface contact Printhead interface contact Finisher Finisher Tray module controller PCBA HCF HCF 5-14 Service Manual
• Page 839
  5058-030 Controller Previous Next Go Back Plug/Jack P/J233 P/J300 P/J309 P/J310 P/J311 P/J313 J316 P/J321 J330 J331 J332 P/J334 P/J335 P/J336 P/J340 P/J342 Callout 1 2 9 13 28 3 7 24 15 16 10 11 12 5 21 19 Plug/jack description Bridge PCBA Connects to Controller cooling fan Bridge PCBA ...
• Page 840
  ... to Previous Next Bridge PCBA Bridge PCBA Bridge PCBA Bridge PCBA Scanner controller PCBA Scanner controller PCBA Upper engine PCBA Lower engine PCBA Go Back 5-16 Service Manual
• Page 841
  ... P/J250 P/J254 P/J461 P/J631A P/J631B Callout 5 11 4 12 13 8 7 9 10 14 15 16 17 2 6 1 3 3 Plug/jack description Sensor (printer left duplex door interlock) 1st transfer retract clutch assembly Fuser cooling fan PC/developer drive motor assembly PC/developer drive motor assembly Fuser motor Fuser ...
• Page 842
  5058-030 Developer drive motor Previous Next Go Back Plug/Jack P/J74 P/J75 P/J251 P/J252 Callout 2 1 4 3 Plug/jack description Connects to PC/developer drive motor PC/developer drive motor Lower engine PCBA Lower engine PCBA 5-18 Service Manual
• Page 843
  5058-030 Toner dispense motor (Y,M,C,K), GFI interface Previous Next Go Back Plug/Jack J10 J11 ... Main power GFI interface Main power GFI interface Main power GFI interface Toner dispense motor Toner dispense motor Toner dispense motor Toner dispense motor PC/developer drive motor cooling fan ...
• Page 844
  ... engine PCBA Lower engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA LED printhead LED printhead LED printhead LED printhead LED printhead 5-20 Service Manual
• Page 845
  5058-030 Plug/Jack P/J567 P/J568 P/J569 P/J570 P/J571 P/J572 P/J573 P/J574 P/J575 P/J576 P/J577 P/J578 P/J579 P/J580 P/J581 Callout 4 4 4 3 3 3 3 2 2 2 2 1 1 1 1 Plug/jack description Printhead interface contact Printhead interface contact Printhead interface contact LED printhead LED printhead ...
• Page 846
  ...GFI interface • Fuser driver PCBA • Sub LVPS PCBA Main power GFI interface Waste toner sensor guide Waste toner sensor guide Waste toner agitator motor Charge roll HVPS cooling fan LVPS Fan LVPS ... Upper engine PCBA Lower engine PCBA Upper engine PCBA Lower engine PCBA 5-22 Service Manual
• Page 847
  5058-030 Plug/Jack P/J502 P/J503 P/J510 P/J513 P/J514 Callout 3 5 1 20 13 Plug/jack description LVPS PCBA LVPS PCBA LVPS PCBA Charge roll HVPS cooling fan Developer HVPS PCBA Connects to Lower engine PCBA Lower engine PCBA Lower engine PCBA Upper engine PCBA Upper engine PCBA Previous Next ...
• Page 848
  ... Tray module controller PCBA Tray module controller PCBA Tray module controller PCBA Tray module controller PCBA Tray module controller PCBA Tray module controller PCBA 5-24 Service Manual
• Page 849
  5058-030 Plug/Jack P/J661 P/J662 P/J663 P/J668 P/J669 P/J671 P/J672 P/J673 P/J674 Callout 19 16 13 11 18 15 17 12 14 Plug/jack description Media feed lift motor Media feed lift motor Media feed lift motor Sensor (tray module left door interlock) • Tray 2 media level sensor • Tray 2 media out...
• Page 850
  ... 10 Plug/jack description Sub LVPS PCBA Fuser driver PCBA Upper exhaust fan Fuser driver PCBA cooling... PCBA Sub LVPS PCBA Sub LVPS PCBA Fuser driver PCBA Fuser assembly Connects to LVPS PCBA LVPS PCBA...Scanner controller PCBA Lower engine PCBA Upper engine PCBA Fuser driver PCBA 5-26 Service Manual
• Page 851
  5058-030 TTM-rear Previous Next Go Back Plug/Jack P/J224 P/J226 J413 P/J541 P/J542 P/J545 P/J548 Callout 4 5 1 13 12 11 8 Plug/jack description Tray module lower transport motor 1TM/3TM upper transport motor Tray module controller PCBA Connects to Tray module controller PCBA Tray module ...
• Page 852
  5058-030 Plug/Jack P/J675 P/J676 P904 Callout 2 3 15 Plug/jack description Connects to Previous Next Go Back 5-28 Service Manual
• Page 853
  5058-030 TTM-left Previous Next Go Back Plug/Jack P/J104 P/J108 P/J112 P/J661 P/J662 P/J668 P/J669 P/J671 P/J672 Callout 3 2 1 8 6 4 9 5 7 Plug/jack description Sensor (tray module left door interlock) Sensor (tray module feed out) Sensor (tray module feed out) Media feed lift motor Media ...
• Page 854
  ... Tray module controller PCBA Tray module controller PCBA Tray module controller PCBA Tray module controller PCBA Tray module controller PCBA Tray module controller PCBA 5-30 Service Manual
• Page 855
  5058-030 TTM-tray 2/3/4 media size sensor Previous Next Go Back Plug/Jack P/J101 P/J102 P/J103 Callout 1 3 2 Plug/jack description Media size switch PCB Media size switch PCB Media size switch PCB Connects to Tray module controller PCBA Tray module controller PCBA Tray module controller ...
• Page 856
  ...) Connects to Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA • Eject cover interlock switch • Finisher controller PCBA Finisher controller PCBA 5-32 Service Manual
• Page 857
  5058-030 Finisher-compiler Previous P/ J8320 1 Next P/ J8340 2 P/ J8364 3 Go Back 4 P/ J8392 Plug/Jack P/J8320 P/J8340 P/J8364 P/J8392 Callout 1 2 3 4 Plug/jack description Sensor (lower media exit) Sub paddle solenoid Eject cover interlock switch Sensor (buffer path) Connects to ...
• Page 858
  ... unit assembly Stapler unit assembly Stapler transport motor Connects to Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA 5-34 Service Manual
• Page 859
  5058-030 Finisher-media compiler guide Previous Next P/ J8361 1 P/ J8359 2 P/ J8360 3...P/J8362B P/J8363A P/J8363B Callout 2 3 1 5 5 4 4 Plug/jack description Media compiler guide Media compiler ... guide Media compiler guide Connects to Finisher controller PCBA Finisher controller PCBA Finisher ...
• Page 860
  ... Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA 5-36 Service Manual
• Page 861
  5058-030 Finisher-rear Previous P/ J8339 P/ J8385A P/ J8608 P/ J8434A P/ J8385B 29 P/ J8334 P/ J8394 P/ J8434B 1 P/ J8386 P/ J8335 2 6 7 5 4 3 P/ J8393A P/ J8393B 28 P/ J8391A 27 P/ J8391B P/ J8324 26 P/ J8336 25 P/ J8651 24 P/ J8325 23 P/ J8338A 22 P/ J8338B P/ J8328 21 20 P/ J8341 18 19 P/ ...
• Page 862
  ... controller card assembly Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA Finisher controller PCBA 5-38 Service Manual
• Page 863
  5058-030 Finisher-LVPS, stacker P/ J8331 2 Previous 3 P/ J8327 Next P/ J8330 1 4 P/ J8326 Go Back 13 P/ J8500 14 P/ J8372 5 P/ J8396 P/ J8460 12 P/ J502 11 15 P/ J8373 16 P/ J8390 6 P/ J8371 10 P/ J505 9 P/ J2 8 P/ J1 7 P/ J8461A P/ J8461B Plug/Jack P/J1 P/J2 P/J502 P/J505 P/J8326 P/...
• Page 864
  ...J8461A P/J8461B P/J8500 12 7 7 13 Booklet output tray Finisher controller PCBA Finisher controller PCBA Booklet controller card assembly Media compiler guide Media compiler guide 5-40 Service Manual
• Page 865
  5058-030 Finisher-controller PCBA Previous P/ J8304 1 P/ J8308 2 P/ J8389 3 Next Go Back 4 P/ J8306 P/ J8309 18 P/ J8305 17 P/ J8376 16 5 P/ J8307 6 P/ J8300 7 P/ J8301 P/ J8302 15 8 P/ J8310 P/ J8311 14 12 11 10 9 13 P/ J8315 P/ J8317 P/ J8313 P/ J8314 P/ J8316 Plug/Jack P/J8300 P/...
• Page 866
  ... motor • Sensor (stapler carriage HP) • Stapler unit assembly Media compiler guide Sensor (compiler media present) Sensor (front tamper HP) Sensor (rear ... interlock) Finisher LVPS PCBA Booklet controller card assembly Booklet controller card assembly Sensor (diverter gate) 5-42 Service Manual
• Page 867
  ...entrance) Sensor (booklet knife folding) Sensor (booklet knife HP) Sensor (booklet end guide HP) Booklet paddle drive motor assembly Booklet end guide drive motor Booklet folding/exit motor Booklet front tamper motor Booklet front tamper motor Booklet...
• Page 868
  ...) Sensor (booklet media entrance) Sensor (booklet rear tamper HP) Sensor (booklet front tamper HP) Sensor (booklet end guide HP) P8203 8 Booklet controller card assembly Booklet stapler unit assembly 5-44 Service Manual
• Page 869
  ...media exit) Sensor (booklet media entrance) Sensor (booklet rear tamper HP) Sensor (booklet front tamper HP) Sensor (booklet end guide HP) J8203 P/J8377 P/J8378 7 3 2 Booklet controller card assembly Booklet controller card assembly Booklet controller card assembly Booklet stapler unit assembly ...
• Page 870
  ... (booklet front tamper HP) Sensor (booklet end guide HP) Booklet folding/exit motor Booklet rear ... motor Booklet front tamper motor Booklet end guide drive motor Booklet paddle drive motor assembly... solenoid Booklet output tray Booklet output tray Booklet controller card assembly 5-46 Service Manual
• Page 871
  5058-030 Finisher-booklet output tray Previous P/ J8218 2 Next Go Back P/ J8217 1 Plug/Jack P/J8217 P/J8218 Callout 1 2 Plug/jack description Booklet output tray Booklet output tray Connects to Booklet controller card assembly Booklet controller card assembly Connector locations 5-47
• Page 872
  ... (bridge media entrance) Bridge decurler cam clutch Sensor (bridge top door interlock) Sensor (decurler cam HP) P/J8653 8 Sensor (bridge top door interlock) Bridge PCBA 5-48 Service Manual
• Page 873
  5058-030 High capacity feeder 1 Previous Next Go Back Plug/Jack J678 J800 PF/JF54 PF/JF56 PF/JF56A PF/JF56B PF/JF58 PF/JF60 PF/JF61 PF/JF62 PF/JF67 FS001 FS002 FS003 FS004 Callout 10 11 2 9 9 9 1 7 5 6 4 3 3 8 8 Plug/jack description Lower engine PCBA Sensor (tray 5 feed out) HCF feed lift ...
• Page 874
  ...• Sensor (tray 5 media level) • Lower engine PCBA • Upper engine PCBA Base printer Sensor (HCF top door interlock) • HCF feed lift motor • HCF transport motor... card PCBA HCF controller card PCBA HCF controller card PCBA HCF controller card PCBA HCF controller card PCBA 5-50 Service Manual
• Page 875
  ...the area of the top cover and the power supply cover • Possible safety exposure from any non-Lexmark attachments Lexmark C950 EVERY SERVICE CALL EVERY 160K EVERY 320K EVERY 480K NOTES MEDIA TRAY-ALL Media side guides Media end guide Separation ...
• Page 876
  5058-030 Lexmark C950 EVERY SERVICE CALL Previous EVERY 160K EVERY 320K EVERY 480K NOTES DEVELOPER UNITS Transfer Next Developer housing (4)...type 774 to lubricate the Fuser Drive Assembly and Nyogel 744 to lubricate the ITU and Cartridge Drive assemblies. 6-2 Service Manual
• Page 877
  ... kit at this interval to maintain the print quality and reliability of the printer. The LCD displays 80 scheduled maintenance (80K) when multiple ... to replace the media feed rollers at this interval to maintain the reliability of the printer. The replacement media feed roller kit can be located in ...
• Page 878
  ...the Configuration Menu. 2.1 Press and hold the 2 and 6 buttons simultaneously. 2.2 Turn on the printer. 2.3 Release the buttons after 10 seconds. The Configuration Menu appears on ... roll area Duplex area Standard bin Bridge unit area (if equipped) Finisher media bins (if equipped) 6-4 Service Manual
• Page 879
  ...avoid the risk of electric shock when cleaning the exterior of the printer, unplug the power cord from the wall outlet and disconnect all cables to the printer before proceeding. Previous Next Go Back ... may damage the finish of the printer. 5. Make sure the paper support and standard exit ...
• Page 880
  5058-030 Cleaning the printhead lenses Clean the printhead lenses when you encounter print quality problems. Previous 1. Open the front door. Next Go Back 2. Slide the release lever to the left to unlock the cover. 6-6 Service Manual
• Page 881
  5058-030 3. Open the cover. Warning: To avoid overexposing the photoconductor unit, do not leave the cover open for more than 10 minutes. Previous Next Go Back 4. Locate the printhead wipers. Preventive maintenance 6-7
• Page 882
  5058-030 5. Gently pull the printhead wipers out until it stops, and then slowly slide them back into place. Previous Next Go Back 3x 3x 3x 6. Close the cover. 6-8 Service Manual
• Page 883
  5058-030 7. Slide the release lever to the right to lock the cover. Previous Next Go Back 8. Close the front door. Preventive maintenance 6-9
• Page 884
  5058-030 Previous Next Go Back 6-10 Service Manual
• Page 885
  ...) in the parts description column indicates the part is contained in a parts packet. • Model information used in the parts catalog: Model name Lexmark C950 Machine type and model 5058-030 Description Network/duplex A3 color laser printer Parts catalog 7-1
• Page 886
  ... (SFP) • Cable (front USB to operator panel PCBA) • Cable (RIP PCBA to operator panel PCBA) • Cable (RIP PCBA [USB] to operator panel PCBA) 7 40X6996 1 1 C950 model bezel 7-2 Service Manual
• Page 887
  5058-030 Assembly 2: Operator panel (SFP) Previous Next 1 Go Back 2 3 Asmindex 2-1 2 3 Part number 40X7059 40X7116 40X7095 Units/ mach 1 1 1 Units/ FRU 1 1 Description SFP operator panel top cover SFP touch screen SFP operator panel PCBA Parts catalog 7-3
• Page 888
  5058-030 Assembly 3: Printhead 1 1 1 1 1 Previous Next Go Back 2 2 2 2 3 Right Front Asmindex 3-1 2 3 Part number 40X6565 40X6566 40X6567 Units/ mach 4 4 1 Units/ FRU 1 1 1 Description Printhead rear block LED printhead Printhead retract door 7-4 Service Manual
• Page 889
  5058-030 Assembly 4: Printhead 2 Previous Next Go Back 1 P 2 Ri g h tRe a r Asmindex 4-1 2 Part number 40X6569 40X6568 Units/ mach 4 1 Units/ FRU 1 1 Description Printhead interface contact Printhead flat data cable Parts catalog 7-5
• Page 890
  ...1 1 1 Description Fuser drive/lower redrive/1st BTR retract motor Gear 40T/23T & belt Fuser drive release link Fuser release link spring Fuser drive release bracket Spring 7-6 Service Manual
• Page 891
  5058-030 Assembly 6: Drive 2 Previous 1 Next Go Back 2 Ri g h Re a r t Asmindex 6-1 2 Part number 40X6584 40X6585 Units/ mach 1 1 Units/ FRU 1 1 Description 1st transfer retract clutch assembly Registration drive motor Parts catalog 7-7
• Page 892
  5058-030 Assembly 7: Drive 3 Previous Next Go Back 1 2 1 Ri g h tRe a r Asmindex 7-1 2 Part number 40X6587 40X6586 Units/ mach 4 1 Units/ FRU 1 1 Description Coupler PC/developer drive motor assembly 7-8 Service Manual
• Page 893
  ... fans 1 Previous 1 2 Next Go Back 5 4 3 Asmindex 8-1 2 3 4 5 Part number 40X6588 40X6590 40X6591 40X6589 40X6770 Units/ mach 1 1 1 1 1 Units/ FRU 1 1 1 1 1 Description Fuser cooling fan Fuser fan duct Fuser driver PCBA cooling fan LVPS sub cooling fan LVPS sub cooling duct Parts catalog 7-9
• Page 894
  5058-030 Assembly 9: Cooling fans 2 Previous 1 Next Go Back 2 3 Asmindex 9-1 2 3 Part number 40X6593 40X6595 40X6594 Units/ mach 1 1 1 Units/ FRU 1 1 1 Description Front upper cooling fan Front right cooling fan Front left cooling fan 7-10 Service Manual
• Page 895
  5058-030 Assembly 10: Cooling fans 3 Previous Next 6 Go Back 5 4 2 1 3 Asmindex 10-1 2 3 4 5 6 Part number 40X6599 40X6596 40X6771 40X6597 40X6598 40X6600 Units/ mach 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 Description Suction filter PC/developer drive motor cooling fan Rear center duct Charge...
• Page 896
  ... 40X6601 40X6602 40X6606 40X6605 40X6604 40X6603 40X6607 Units/ mach 1 4 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 Description Toner dispense motor Toner smart chip PCB K toner drop auger C toner drop auger M toner drop auger Y toner drop auger CMYK toner dispense auger assembly 7-12 Service Manual
• Page 897
  5058-030 Assembly 12: Developer 2 Previous Next 1 Go Back 2 3 4 4 4 4 9 8 5 6 7 Asmindex 12-1 2 3 4 5 6 7 8 9 Part number 40X7332 40X6614 40X6613 40X6615 40X6609 40X6610 40X6612 40X6611 40X6608 Units/ mach 4 1 1 1 1 1 1 1 4 Units/ FRU 1 1 1 1 1 1 1 1 1 Description Developer housing rear ...
• Page 898
  5058-030 Assembly 13: HVPS Previous Next Go Back 1 Asmindex 13-1 Part number 40X6619 Units/ mach 1 Units/ FRU 1 Description Developer HVPS PCBA 7-14 Service Manual
• Page 899
  5058-030 Assembly 14: Transfer belt 1 1 Previous Next Go Back 5 4 Asmindex 14-1 2 3 4 5 Part number 40X6623 40X6622 40X6624 40X6620 40X6621 Units/ mach 1 1 1 1 1 2 3 Units/ FRU 1 1 1 1 1 Description Transfer belt cleaning assembly Transfer belt lever Transfer belt assembly Front transfer belt...
• Page 900
  ... 5 Part number 40X6625 40X6627 40X6626 40X7333 40X6628 1 1 Units/ mach 1 1 1 Units/ FRU 1 1 1 Description Front transfer belt guide Rear transfer belt guide Belt removal actuator 1st transfer conductor housing Transfer roll HVPS PCBA 7-16 Service Manual
• Page 901
  5058-030 Assembly 16: Fuser Previous Next Go Back 3 2 1 Asmindex 16-1 1 1 2 3 Part number 40X7532 40X6629 40X6630 40X6632 40X6631 Units/ mach 1 1 1 1 1 Units/ FRU 1 1 1 1 1 Description Fuser assembly 100V Fuser assembly 110V Fuser assembly 220V Fuser pressure roll retract gear Fuser ...
• Page 902
  ...1 1 1 Description Erase lamp PC smart chip cover PC smart chip holder PC smart chip socket Torsion spring Belt lever lock Belt lock bracket Plate spring Inner plate 7-18 Service Manual
• Page 903
  5058-030 Assembly 18: Waste toner transfer Previous Next Go Back ...Description Motor cover Actuator gear Plastic bushing Waste toner agitator motor Waste toner gear 31T Waste toner gear 29T Waste toner shaft gate Waste ... bottle present sensor Waste toner sensor guide Waste toner auger chute Waste ...
• Page 904
  ...40X6651 40X7533 Units/ mach 1 1 1 1 1 6 Units/ FRU 1 1 1 1 1 1 Description Media tray right roller Printer media tray # 1 Media tray compartment cover Media tray left roller Media tray stop Media size switch PCB 7-20 Service Manual
• Page 905
  5058-030 Assembly 20: Media feed 2 Previous Next Go Back 1 2 Asmindex 20-1 2 Part number 40X6656 40X6657 Units/ mach 1 1 Units/ FRU 1 1 Description Printer tray 1 media feeder Printer media turn guide Parts catalog 7-21
• Page 906
  ... level sensor Tray 3 media out sensor Tray 4 media level sensor Tray 4 media out sensor Media out actuator Tray 1 pre-feed sensor Feeder slide guide Feeder unit slide rail 7-22 Service Manual
• Page 907
  5058-030 Assembly 22: Media feed 4 Previous Next Go Back 2 1 3 Asmindex 22-1 2 3 Part number 40X6660 40X6661 40X6805 Units/ mach 8 8 7 Units/ FRU 1 1 3 Description Separation limiter clutch Separation spacer Pick roller kit includes: • Pick rollers • Feed rollers • Separation rollers ...
• Page 908
  ...40X6662 40X6663 Units/ mach 6 3 3 3 Units/ FRU 1 1 1 1 Description Media size switch PCB Tray module media tray Tray module media feeder Tray module tray 2 media turn guide 7-24 Service Manual
• Page 909
  5058-030 Assembly 24: Tray module media transport 1 Previous Next 1 2 Go Back 3 4 5 6 7 8 Asmindex 24-1 2 3 4 5 6 7 8 Part number 40X6668 40X6674 40X6669 40X6670 40X6673 40X6672 40X6671 40X6667 Units/ mach 1 2 2 1 1 1 1 3 Units/ FRU 1 1 1 1 1 1 1 1 Description 3TM 34T gear 1TM/3TM ...
• Page 910
  5058-030 Assembly 25: Tray module media transport 2 Previous Next Go Back 3 2 1 Asmindex 25-1 2 3 Part number 40X3915 40X6675 40X6677 Units/ mach 7 1 6 Units/ FRU 1 1 1 Description Bearing Sensor tray (module feed out) Tray module transport roller 7-26 Service Manual
• Page 911
  5058-030 Assembly 26: Tray module covers 1 Previous 1 Next Go Back 3 Asmindex 26-1 2 3 Part number 40X6678 40X6701 40X6700 Units/ mach 1 1 2 Units/ FRU 1 1 1 Description 3TM left door Tray module left door sensor cable Sensor (tray module left door interlock) 2 Parts catalog 7-27
• Page 912
  ... cover 1TM/TTM/3TM adjuster foot 1TM/TTM/3TM non-locking caster 1TM/TTM/3TM foot rear cover Tray module rear cover Tray module right cover 1TM/TTM/3TM docking bracket 7-28 Service Manual
• Page 913
  5058-030 Assembly 28: TTM trays 1 2 Previous Next Go Back 3 5 4 Asmindex 28-1 2 3 4 5 Part number 40X6665 40X6698 40X6693 40X6694 40X6695 Units/ mach 3 1 1 1 1 Units/ FRU 1 1 1 1 1 Description Tray module media tray TTM tray 4 media tray TTM tray 4 media tray cover TTM tray 3 media tray TTM...
• Page 914
  ...1 1 1 1 1 1 1 Description TTM tray 4 media feeder TTM tray 4 feeder lower guide Sensor (TTM tray 4 feedout) TTM tray 4 feeder upper guide TTM tray 4 feeder sensor cable TTM tray 4 feeder motor cable TTM tray 4 media transport 7-30 Service Manual
• Page 915
  ... 40X7341 40X7340 40X6699 1 1 Units/ mach 1 1 1 1 7 1 Units/ FRU 1 1 1 1 1 1 Description Sensor (tray module feed out) Sensor (TTM tray 3 feed out) TTM tray 3 feed-out actuator TTM actuator spring Bearing TTM tray 4 media turn guide TTM tray 3 feeder TTM tray 3 media turn guide Parts catalog 7-31
• Page 916
  ... 40X6663 40X6662 40X6677 40X7338 Units/ mach 3 3 6 1 Units/ FRU 1 1 1 1 Description 1TM/3TM/TTM media turn guide 3TM/TTM media feeder Tray module transport roller TTM tray 3 feed out sensor cable 7-32 Service Manual
• Page 917
  5058-030 Assembly 31: TTM left door Previous 1 Next Go Back 3 Asmindex 31-1 2 3 Part number 40X6702 40X6701 40X6700 Units/ mach 1 1 2 Units/ FRU 1 1 1 Description TTM left door Tray module left door sensor cable Sensor (tray module left door interlock) 2 Parts catalog 7-33
• Page 918
  5058-030 Assembly 32: TTM tray support Previous Next Go Back 1 7 6 2 5 3 4 Asmindex 32-1 2 3 4 5 6 7 Part number 40X7342 40X7344 40X7347 40X7343 ... spacer TTM tray side roller TTM tray 4 lock TTM tray 3/4 tray roller TTM tray 3/4 stopper TTM tray 3 lock TTM upper stopper 7-34 Service Manual
• Page 919
  5058-030 Assembly 33: TTM drive 1 Previous 1 Next 2 Go Back 7 6 3 4 5 Asmindex 33-1 2 3 4 5 6 7 Part number 40X7350 40X7351 40X7352 40X7533 40X7349 40X7353 40X7354 Units/ mach 2 2 1 6 2 2 1 Units/ FRU 1 1 1 1 1 1 Description TTM gear 17T/50T TTM gear 16T/48T TTM gear 57T Media size ...
• Page 920
  ... transport motor TTM gear 52T TTM tension bracket TTM drive gear TTM drive belt TTM idler pulley TTM drive flange TTM lower transport motor Spring TTM tray 4 drive gear 7-36 Service Manual
• Page 921
  5058-030 Assembly 35: TTM cables Previous Next 1 Go Back 2 3 4 Asmindex 35-1 2 3 4 Part number 40X7366 40X7364 40X7365 40X6667 Units/ mach 1 1 1 3 Units/ FRU 1 1 1 1 Description TTM interface cable TTM sensor cable TTM motor cable 1TM/3TM/TTM controller PCBA Parts catalog 7-37
• Page 922
  ... 1TM/TTM/3TM non-locking caster 1TM/TTM/3TM adjuster foot 1TM/TTM/3TM foot rear cover Tray module rear cover Tray module right cover 1TM/TTM/3TM docking bracket 3 4 5 6 5 7 7-38 Service Manual
• Page 923
  5058-030 Assembly 37: 1TM front cover Previous Next Go Back 51201LEX 1 Asmindex 37-1 Part number 40X7367 Units/ mach 1 Units/ FRU 1 Description 1TM front cover Parts catalog 7-39
• Page 924
  ... Units/ FRU 1 1 1 1 1 1 Description 3TM 34T gear Tray module upper transport motor 1TM interface cable 1TM motor cable 1TTM sensor cable 1TM/3TM/TTM controller PCBA 7-40 Service Manual
• Page 925
  5058-030 Assembly 39: 1TM left door Previous 1 Next Go Back Asmindex 39-1 Part number 40X7371 Units/ mach 1 Units/ FRU 1 Description 1TM left door Parts catalog 7-41
• Page 926
  ... cover 1TM/TTM/3TM adjuster foot 1TM/TTM/3TM non-locking caster 1TM/TTM/3TM foot rear cover Tray module rear cover Tray module right cover 1TM/TTM/3TM docking bracket 7-42 Service Manual
• Page 927
  5058-030 Assembly 41: MPF Previous Next Go Back 1 2 3 4 Asmindex 41-1 2 3 4 Part number 40X6707 40X6708 40X6709 40X7534 Units/ mach 1 1 1 1 Units/ FRU 1 1 1 1 Description MPF tray feeder MPF top cover MPF media present actuator MPF roller kit includes: • MPF pick roller • MPF feed ...
• Page 928
  5058-030 Assembly 42: Printer left duplex door 1 Previous Next Go Back 2 Asmindex 42-1 2 Part number 40X7372 40X6710 Units/ mach 1 1 Units/ FRU 1 1 Description Printer left duplex door assembly Sensor (printer left duplex door interlock) 7-44 Service Manual
• Page 929
  5058-030 Assembly 43: 2nd transfer roller Previous Next Go Back 1 2 Asmindex 43-1 2 Part number 40X3703 40X6712 Units/ mach 1 Units/ FRU 1 Description Sensor (media on belt) 2nd transfer roller Parts catalog 7-45
• Page 930
  ... 1 Description Media transport/MPF drive motor Transport 29T gear Rear bushing Transport 60T gear Registration 40T gear Front bushing Registration/transport roller assembly 7-46 Service Manual
• Page 931
  5058-030 Assembly 45: Redrive 1 2 1 Previous Next Go Back 3 7 8 4 6 5 Asmindex 45-1 2 3 4 5 6 7 8 Part number 40X8361 40X6723 40X6722 40X6724 40X6721 40X7373 40X6720 40X0588 Units/ mach 1 1 1 1 1 1 1 17 Units/ FRU 1 1 1 1 1 1 1 1 Description Media bail (upper internal bin) Upper ...
• Page 932
  5058-030 Assembly 46: Redrive 2 Previous 1 Next Go Back 2 Asmindex 46-1 2 Part number 40X7472 40X6725 Units/ mach 1 1 Units/ FRU 1 1 Description Lower redrive shaft assembly Lower redrive shift motor assembly 7-48 Service Manual
• Page 933
  .../ mach 1 1 1 1 1 Units/ FRU 1 1 2 1 1 4 5 Description Controller cooling fan Suction fan Suction fan duct HCF interface contact Upper printer engine PCBA Warning: Upon replacement, ensure that the NVM EPROM is removed from the defective PCBA and installed to the new PCBA or damage to the machine ...
• Page 934
  ... Units/ FRU 1 1 1 1 1 1 Description Fuser power contact 110V Fuser power contact 220V Fuser driver PCBA 110V Fuser driver PCBA 220V Sub LVPS PCBA Main power GFI interface 110V Main power GFI interface 220V 7-50 Service Manual
• Page 935
  ... 40X6738 40X6710 40X6740 40X6761 Units/ mach 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 Description LVPS front fan guide LVPS PCBA Main power switch Sensor (printer right front door interlock) Sensor (Image calibration) Front door sensor Parts catalog 7-51
• Page 936
  5058-030 Assembly 50: Electrical 4 Previous Next Go Back 1 Asmindex 50-1 Part number 40X6763 Units/ mach 1 Units/ FRU 1 Description Charge roll HVPS PCBA 7-52 Service Manual
• Page 937
  5058-030 Assembly 51: Base wiring cables Previous Next Go Back 1 2 4 3 Units/ FRU 1 1 1 1 Description Base wiring top cable Base left wiring cable Base right wiring cable Base wiring bottom cable Asmindex 51-1 2 3 4 Part number 40X6766 40X6764 40X6765 40X6767 Units/ mach 1 1 1 1 Parts ...
• Page 938
  5058-030 Assembly 52: Printer front door Previous 1 2 Next Go Back 3 3 4 Asmindex 52-1 2 3 4 Part number 40X7377 40X7381 40X7378 40X7379 Units/ mach 2 1 2 1 Units/ FRU 1 1 1 1 Description Magnetic catch Inner cover Printer front door support strap Printer front door 7-54 Service Manual
• Page 939
  5058-030 Assembly 53: Printer covers (SFP) 1 Previous 1 Next 8 2 Go Back 3 7 6 4 5 Asmindex 53-1 2 3 4 5 6... Units/ mach 1 1 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 Description Standard bin insert Printer top cover Upper internal bin Internal top cover (SFP) Left cover (SFP) Left rear upper...
• Page 940
  5058-030 Assembly 54: Printer covers (SFP) 2 Previous 1 Next 2 3 4 Go Back 5 6 8 7 Asmindex 1 2 3 4 5 6 7 8 Part number 40X7393...(SFP) Controller box cover (SFP) Rear upper cover (SFP) Rear lower cover Input tray interface cover Right rear cover (SFP) Printer right cover 7-56 Service Manual
• Page 941
  5058-030 Assembly 55: Finisher-bridge unit Previous 1 2 Next 3 Go Back 14 13 4 5 12 11 6 10 9 8 7 Asmindex 55-1 2 3 4 5 6 7 8 9 10 11 Part number 40X6826 40X6838 40X6836 40X6833 40X7405 40X6830 40X6835 40X6837 40X6829 40X6827 40X6831 Units/ mach 1 1 1 1 1 1 1 1 1 1 1 Units/ FRU 1 1 1 1 ...
• Page 942
  ... 9 8 7 Asmindex 12 13 14 Part number 40X7404 40X6828 40X6832 Units/ mach 1 1 1 Units/ FRU 1 1 1 Description Bridge unit base assembly Bridge entry guide Bridge rear cover 7-58 Service Manual
• Page 943
  5058-030 Assembly 56: Finisher-bridge top door assembly Previous Next Go Back 1 2 Asmindex 56-1 2 Part number 40X0918 40X6839 Units/ mach 6 4 Units/ FRU 1 1 Description Upper media exit pinch roll Bridge unit top door spring Parts catalog 7-59
• Page 944
  ... Retainer Torque limiter Bridge drive pulley Bridge large drive belt Bridge drive pulley Bushing Plastic bushing Power switch cover Sensor (bridge media entrance) Magnetic catch 7-60 Service Manual
• Page 945
  5058-030 Assembly 58: Finisher-media drive 2 Previous 1 2 9 8 B 4 7 6 A 3 Next Go Back 5 Asmindex 1 2 3 4 5 6 7 8 9 Part number 40X6847 40X6848 40X3917 40X0825 40X1388 40X6111 40X6850 40X6851 40X6849 Units/ mach 1 1 1 3 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 1 Description Bridge decurler ...
• Page 946
  ... drive retainer Bridge decurler arm Bushing Bridge gear 16T Bridge gear 36T/18T Bridge drive motor Bridge lower drive belt Bridge gear 18T/36T Sensor (bridge media exit) 7-62 Service Manual
• Page 947
  5058-030 Assembly 60: Finisher-covers and front door Previous 1 Next 2 Go Back 3 4 5 7 Asmindex 60-1 2 3 4 5 6 7 Part number 40X7415 40X7414 40X0840 40X7470 40X3932 40X7475 40X7474 Units/ mach 1 1 1 1 1 1 2 Units/ FRU 1 1 1 1 1 1 1 Description 6 Finisher front door assembly Upper media ...
• Page 948
  ...Stacker media bin Finisher bottom cover Adjustable caster Non-adjusting caster Finisher rear lower cover Connector cover Finisher rear upper cover Finisher left upper cover 7-64 Service Manual
• Page 949
  5058-030 Assembly 62: Finisher-stacker bin lift Previous 1 Next 6 7 3 2 Go Back 5 4 Asmindex 1 2 3 3 4 Part number 40X4043 40X4040 40X7421 40X7421 40X0849 Units/ mach 1 1 2 2 5 Units/ FRU 1 1 1 1 1 Description Finisher right lift carriage assembly Finisher left lift carriage assembly ...
• Page 950
  5058-030 Assembly 63: Finisher-punch Previous Next 10 11 Go Back 8 3 4 7-66 Service Manual
• Page 951
  5058-030 Assembly 63: Finisher-punch Asmindex 63-1 2 2 3 4 5 6 7 8 8 8 9 9 10 11 Part number 40X0854 40X3905 40X3905 40X0862 40X7537 40X0859 40X7438 40X3943 40X6865 40X3937 40X7536 40X0857 40X0858 40X7422 40X0855 Units/ mach 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ...
• Page 952
  ... 1 1 1 Description Complete stapler Stapler harness Stapler carriage Stapler transport motor Stapler carriage rack gear Stapler unit cover Staple cartridge Stapler unit assembly 7-68 Service Manual
• Page 953
  5058-030 Assembly 65: Finisher-media eject Previous 1 Next 2 13 12 11 8 7 9 14 15 Go Back 10 6 5 4 3 Asmindex 65-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part number 40X7424 40X0824 40X0882 40X7746 40X0888 40X6868 40X0877 40X6869 40X6870 40X7362 40X7425 40X7426 40X4147 40X0874 40X4120 Units/ ...
• Page 954
  ... 40X0825 40X0825 40X6885 Units/ mach 1 1 1 1 5 1 2 1 3 3 1 Units/ FRU 1 1 1 1 1 1 1 1 1 1 1 Description Media compiler guide Eject shaft paddle Eject shaft roll Bearing Bushing Media eject gear... Sensor (media eject shaft HP) Sensor (media eject clamp HP) Eject shaft roll motor 7-70 Service Manual
• Page 955
  5058-030 Assembly 67: Finisher-lower exit drive Previous 13 12 1 14 Next Go Back 11 3 10 3 2 7 6 5 4 8 9 3 3 Asmindex 67-1 2 3 4 5 6 Part number 40X0894 40X0895 40X0888 40X0900 40X3959 40X0898 Units/ mach 1 1 5 1 1 2 Units/ FRU 1 1 1 1 1 1 Description Static eliminator brush ...
• Page 956
  .../gear 20/20T Upper media exit roll drive gear 20T Finisher upper bin vertical cover Sensor (upper media bin full) Upper bin full sensor cable Upper media exit roll 7-72 Service Manual
• Page 957
  ... mach 1 1 2 1 1 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 1 1 1 Description Lower pinch guide roller Buffer diverter gate Sensor (... sensor cable Buffer roll 6 Buffer pinch guide assembly Finisher media entrance roll ...finisher media entrance) Media entrance pinch guide Stepper motor Parts catalog 7-73
• Page 958
  ... Media entrance roll drive pulley 20T Ball bearing 6 mm Bushing Buffer roll drive gear 46T Diverter solenoid link Finisher diverter gate Buffer solenoid link Buffer solenoid 7-74 Service Manual
• Page 959
  ...1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 1 1 Description Stepper motor Upper media transport roll drive pulley 20T Bushing Upper pinch guide Sensor (diverter gate) Diverter gate sensor cable Upper transport roll Buffer roll drive pulley/gear 53/23T Belt (buffer/transport) 19.8 cm Belt (exit) 27.7 cm ...
• Page 960
  ... assembly Bridge interface card cable Finisher controller PCBA Finisher interface cable Finisher AC filter PCBA Finisher power cable Finisher LVPS PCBA Finisher LVPS cable 7-76 Service Manual
• Page 961
  5058-030 Assembly 72: Finisher-cables Previous Next Go Back 1 2 4 5 3 Asmindex 72-1 2 3 4 5 Part number 40X6906 40X6907 40X6909 40X6908 40X6905 Units/ mach 1 1 1 1 1 Units/ FRU 1 1 1 1 1 Description Finisher motor cable Punch drive motor Interlock cable Punch sensor cable Finisher ...
• Page 962
  5058-030 Assembly 73: Booklet maker 1 Previous 1 Next Go Back 3 2 Asmindex 73-1 2 3 Part number 40X7479 40X6899 40X7519 Units/ mach 1 1 1 Units/ FRU 1 1 1 Description Booklet diverter gate Booklet path roll Booklet pinch guide 7-78 Service Manual
• Page 963
  5058-030 Assembly 74: Booklet maker 2 Previous 1 10 11 Next Go Back 9 2 8 5 7 3 6 Asmindex 74-1 2 3 4 5 6 7 8 9 10 11 Part number 40X6910 40X7482 40X6915 40X7483 40X3988 40X6913 40X6912 40X6911 40X6914 40X7481 40X3987 Units/ mach 1 1 1 1 1 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 1 1 1 ...
• Page 964
  ... Units/ mach 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 Description Booklet stapler unit assembly Pulley Booklet knob Belt flange Booklet front drive belt Booklet gear 31T 7-80 Service Manual
• Page 965
  ... 40X7489 40X3993 40X3994 40X6917 40X7490 Units/ mach 3 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 Description Sensor (booklet end guide HP) Booklet end guide drive motor Gear pulley 40/20T Booklet end guide drive belt Booklet paddle roll Booklet paddle drive motor assembly Parts ...
• Page 966
  ... Booklet knife HP sensor cable assembly A) Sensor (booklet knife folding) B) Sensor (booklet knife HP) Booklet knife sector drive gear 42T Sensor (booklet media entrance) 7-82 Service Manual
• Page 967
  ... 40X7492 40X7434 Units/ mach 1 3 1 1 1 Units/ FRU 1 1 1 1 1 Description Booklet front tamper guide a) Sensor (booklet front tamper HP) b) Sensor (booklet rear tamper HP) Booklet rear tamper motor Booklet front tamper motor Booklet rear tamper guide Parts catalog 7-83
• Page 968
  ... 1 Units/ FRU 1 1 1 1 1 1 1 Description Gear 18T Gear 16T Booklet folding roll drive gear 38/18T Gear 16T Gear 37T Gear pulley 20/25T Booklet exit roll drive belt 7-84 Service Manual
• Page 969
  5058-030 Assembly 80: Booklet maker 8 Previous 7B Next Go Back 1 2 6 7A 5 4 3 Asmindex 80-1 2 3 4 5 6 7 Part number 40X7565 40X7436 40X7523 40X7435 40X4011 40X7494 40X0921 Units/ mach 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 Description Booklet media pinch roll assembly Booklet front pulley ...
• Page 970
  ... 18/39T Booklet gear 45T Booklet gear 16/44T Booklet sensor interface cable assembly Booklet motor interface cable assembly Booklet stapler interface cable assembly Spring 7-86 Service Manual
• Page 971
  5058-030 Assembly 82: High capacity feed (HCF)-covers and media tray 1 Previous Next 10 2 9 3 4 5 Go Back 8 7 6 Asmindex 82-1 2 Part number 40X7394 40X0745 Units/ mach 1 1 Units/ FRU 1 3 Description HCF top cover HCF docking bracket kit includes: • HCF docking bracket • HCF docking...
• Page 972
  ... 40X0739 Units/ mach 1 Units/ FRU 1 Description Senser (HCF media tray set) • Sensor (HCF media size L) • Sensor (HCF media size R) 10 40X7397 1 1 HCF rear cover 7-88 Service Manual
• Page 973
  ... 84: High capacity feed (HCF)-media tray Previous 1 Next Go Back 2 Asmindex 84-1 2 Part number 40X7399 40X0749 Units/ mach 1 1 Units/ FRU 1 2 Description HCF media tray front cover HCF media long-edge guide kit includes: • Media long-edge guide • Wave washer Parts catalog 7-89
• Page 974
  5058-030 Assembly 85: High capacity feed (HCF)-media tray lift 1 2 Previous Next Go Back 3 4 5 6 7 7-90 Service Manual
• Page 975
  ... media guide • Screw 2 40X0751 1 2 HCF front media guide kit includes: • HCF front media guide ... Lift cable (4) • Lift cable pulley (4) • Lift cable guide (4) 5 40X0754 1 7 HCF media tray lift shaft ...cable large pulley • HCF lift cable large guide 7 40X0753 1 1 HCF media tray lift gear ...
• Page 976
  5058-030 Assembly 86: High capacity feed (HCF)-media feed unit 1 1 3 2 4 Previous Next Go Back 5 6 7 7-92 Service Manual
• Page 977
  5058-030 Assembly 86: High capacity feed (HCF)-media feed unit 1 Asmindex 86-1 2 3 4 Part number 40X0759 40X0760 40X0913 40X0761 Units/ mach 1 1 1 1 Units/ FRU 1 1 1 3 Description HCF feed lift motor HCF feed lift gear bracket Ball bearing 6 mm HCF separation drive gear kit includes: • HCF ...
• Page 978
  5058-030 Assembly 87: High capacity feed (HCF)-media feed unit 2 1 Previous Next Go Back 2 7 3 4 6 5 7-94 Service Manual
• Page 979
  5058-030 Assembly 87: High capacity feed (HCF)-media feed unit 2 Asmindex 87-1 Part number 40X0764 Units/ mach 1 Units/ FRU 5 Description HCF feed unit latch kit includes 2 3 3 4 5 40X0765 40X0768 40X0768 40X0767 40X0770 1 1 1 1 1 1 1 1 1 3 HCF feed unit latch Spring HCF feed unit latch shaft HCF...
• Page 980
  ... transport roller kit includes: • HCF media transport roller assembly • 8mm ball bearing 7 8 40X0777 40X0776 1 1 1 1 Sensor (HCF unit docking interlock) HCF transport motor 7-96 Service Manual
• Page 981
  5058-030 Assembly 89: High capacity feed (HCF)-drive and electrical 1 2 7 Previous Next Go Back 6 4 3 5 Asmindex 89-1 2 3 4 5 6 7 Part number 40X0776 40X0777 40X6792 40X6793 40X0741 40X0779 40X6791 Units/ mach 1 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 Description HCF transport motor ...
• Page 982
  ...memory option 160GB hard drive 256MB flash memory Bar code card assembly (Lexmark C950) IPDS card assembly (Lexmark... C950) IPDS card assembly (Lexmark C950) PrintCryption card assembly Korean font card Simplified... power cord Argentina power cord Previous Next Go Back 7-98 Service Manual
• Page 983
  5058-030 Assembly 90 (continued): Miscellaneous Asmindex NS NS NS NS NS NS NS NS NS NS Part number 40X3141 40X4596 40X0273 40X0275 40X1773 40X1772 40X6306 40X6963 40X6964 40X6965 Units/ FRU 1 1 1 1 1 1 1 1 1 1 Description Spain 8ft straight power cord Brazil power cord Chile Uruguay power cord ...
• Page 984
  5058-030 Previous Next Go Back 7-100 Service Manual
• Page 985
  ...media transport 3-117 media tray assembly 3-117 1xx service checks 2-37 1xx ...media transport 3-111 media tray assembly 3-111 3xx service checks 2-133 3xx ...sheet duo drawer 1-1 8xx service checks 2-205 8xx service error codes 2-31 ...xx System software error service check 2-34 9xx service checks 2-206 9xx...
• Page 986
  ... HVPS PCBA 4-69 diagnostic aids accessing service menus 3-4 diagnostic information error codes ... specifications 1-6 options and features 1-1 printer specifications 1-2 tools required for service 1-14 H HCF caster ... finisher controller PCBA 4-281 finisher diverter gate 4-275 2-221 I-2 Service Manual
• Page 987
  ... lines and bands (process direction) 2-220 vertical stripes (process direction) 2-223 image quality service checks 2-214 image quality trouble troubleshooting 2-214 inner cover 4-3 inner plate 4-92 internal rear cover (SFP) 4-5 J jams, ...
• Page 988
  ... finisher 7-57 HCF 7-87 , 7-88 miscellaneous 7-98 printer 7-2 PC smart chip socket 4-128 PC/developer ... printer left duplex door assembly 4-136 printer media turn guide 4-137 printer right cover 4-11 printer ...HP) 4-312 sensor (booklet front tamper HP) 4-312 Previous Next Go Back I-4 Service Manual
• Page 989
  ... sensor (tray 5 pre feed) 4-386 removals, printer 1st transfer conductor housing 4-20 ...fuser assembly 4-78 fuser cooling fan 4-78 fuser driver PCBA 4-84 fuser driver PCBA cooling fan 4-81 fuser pressure roll retract motor 4-88 ... plate 4-92 internal rear cover 4-5 K toner auger 4-94 LED printhead 4-96 ...
• Page 990
  ... PCBA 4-175 upper exhaust cooling fan 4-178 upper printer engine PCBA 4-181 upper redrive assembly 4-183 waste toner agitator motor 4-185 waste toner auger chute ... present 4-319 decurler cam HP 4-245 decurler cover interlock 4-247 diverter gate 4-319 finisher media entrance 4-320 I-6 Service Manual
• Page 991
  ...4-335 upper media exit 4-336 sensor tests 3-23 service checks 2-34 1xx service checks 2-37 2xx service checks 2-83 3xx service checks 2-133 4xx service checks 2-175 8xx service checks 2-205 900.xx System software 2-34 ...900.xx System software error 2-34 service menus, accessing 3-4 SFP operator panel ...
• Page 992
  ... cover 4-353 upper media exit roll 4-354 upper pinch guide 4-356 upper printer engine PCBA 4-181 upper redrive assembly 4-183 ...Go Back W waste toner auger chute 4-188 waste toner sensor guide 4-190 waste toner shaft gate 4-191 Y Y developer carrier 4-42 Y toner drop auger 4-193 I-8 Service Manual
• Page 993
  ... HCF caster HCF docking bracket kit HCF media long-edge guide kit HCF rear media guide kit HCF front media guide kit HCF separation pad HCF media tray lift gear ... HCF main cable Magnetic catch 7-60, Sensor (booklet end guide HP Sensor (booklet front tamper HP Sensor (booklet...
• Page 994
  ... cm Bridge interface card cable Finisher power cable 10-Foot parallel printer cable 2-meter USB printer cable Bearing 7-61, Bushing Switzerland power cord 7-83 7-61 7-61 7-70 7-70 ...75 7-76 7-76 7-98 7-98 7-70 7-62 7-99 Previous Next Go Back I-10 Service Manual
• Page 995
  ... power cord Sensor (TTM tray 3 feed out Sensor (media on belt Waste toner bottle present sensor Sensor (punch unit side reg 1 Sensor (punch unit... hookup cable assembly Booklet unit catch Gear pulley 40/20T Booklet end guide drive belt Booklet knife sector drive gear 42T Gear pulley 20/25T ...
• Page 996
  ... LVPS sub cooling fan 7-9 Fuser fan duct 7-9 Fuser driver PCBA cooling fan 7-9 Front upper cooling fan 7-... fan 7-11 Suction filter 7-11 Center exhaust fan 7-11 Toner dispense motor 7-12 Toner smart ... belt cleaner 7-15 Transfer belt assembly 7-15 Previous Next Go Back I-12 Service Manual
• Page 997
  ...toner agitator motor Waste toner gear bracket Waste toner gear 29T Waste ...Actuator gear Motor cover Waste toner sensor guide Media tray stop Media ... roller Media tray right roller Printer media tray # 1 Media tray compartment cover Printer tray 1 feeder Printer media turn guide Media feed...
• Page 998
  ... MPF top cover MPF media present actuator Sensor (printer left duplex door interlock Sensor (printer right ...PCBA (SFP Controller cooling fan Suction fan Upper printer engine PCBA Lower engine PCBA HCF interface ... 7-51 7-51 7-51 7-51 7-52 7-53 7-53 Previous Next Go Back I-14 Service Manual
• Page 999
  ... bin insert 7-55 Feeder unit slide rail 7-22 Printer top cover 7-55 Printer right cover 7-56 Input tray interface cover 7-56 HCF media tray...57 Clutch knob 7-57 Bridge entry guide 7-58 Bridge media exit transport ...cover 7-57 TTM tray 4 feeder lower guide 7-30 Bridge decurler right cover ...
• Page 1000
  ... upper exit nip roll 7-72 Media entrance pinch guide 7-73 TTM tray 4 feeder motor cable 7-30...Operator panel speaker 7-2 Operator panel cable kit (SFP 7-2 C950 model bezel 7-2 PrintCryption card assembly 7-98 ... 7-31 TTM tray 4 media turn guide 7-31 Previous Next Go Back I-16 Service Manual
• Page 1001
  ... cable 1TM motor cable 1TM interface cable 1TM left door Printer left duplex door assembly Plastic motor cover Main power GFI interface 220V Fuser driver PCBA 220V Fuser power contact 220V Magnetic catch Printer front door support strap Printer front door Inner cover Left rear ...
• Page 1002
  ...7-76 Booklet front drive belt 7-80 Booklet front tamper guide 7-83 Booklet rear tamper guide 7-83 ... stapler unit assembly 7-80 Pulley 7-80 Booklet end guide drive motor 7-81 Booklet paddle drive motor assembly... assembly 7-86 RIP card PCBA (MFP 7-49 Previous Next Go Back I-18 Service Manual
• Page 1003
  ...40X7746 40X7764 40X8361 Booklet sensor interface cable assembly PRESCRIBE card assembly (Lexmark C950 IPDS card assembly (Lexmark C950 IPDS card assembly (Lexmark C950 Bar code card assembly (Lexmark C950 Booklet pinch guide Finisher LVPS PCBA Finisher diverter gate Gear ...
• Page 1004
  5058-030 Previous Next Go Back I-20 Service Manual
• Page 1005
  ...J226 J165 LOWER REDRIVE SHAFT SENSOR PRINTER LEFT DOOR INTERLOCK SENSOR FACE ...P401 REAR UPPER COOLING FAN WASTE TONER AGITATOR MOTOR MEDIA TRANSPORT/MPF ... POWER P1 P3 ACCESSOR Y P503 TONER DISPENSE MOTOR (K) MOT J223 J178 ... FRONT COVER INTERLOCK SWITCH J100 PRINTER LEFT DOOR INTERLOCK SENSOR GO ...
• Page 1006
  ... SENSOR(BOOKLET TRAY NO PAPER) J8178 P/J 8196 J8179 SENSOR (BOOKLET COMPLIER NO PAPER) SENSOR (KNIFE FOLDING) J8180 SENSOR(KNIFE HOME) J8182 P/J819 SENSOR(BOOKLET IN) P/J 8203 P/J 8189 J8201 BOOKLET STAPLER ASSEMBLY J8183 SENSOR(BOOKLET FOLD ROLL EXIT) J8185 SENSOR(BOOKLET END GUIDE HP)

Lexmark C950 Manual