Intermec PX4i Double Serial Interface Kit Installation Instructions
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- Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 1
Installation Instructions Double Serial Interface Kit (for EasyCoder PF2i, PF4i, PF4ci, PM4i, PX4i and PX6i) - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 2
the part of Intermec Technologies Corporation. © 2004 by Intermec Technologies Corporation. All rights reserved. The word Intermec, the Intermec license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 3
1 Introduction Description 2 Printer Firmware 2 Installation Kit 2 2 Physical Installation EasyCoder PF2/4i printers 4 EasyCoder PM4i printers 9 EasyCoder PX4/6i printers 15 3 Serial Interface duplex 30 20 mA Current Loop 32 Double Serial Interface Kit Installation Instructions iii - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 4
Contents iv Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 5
1 Introduction This chapter describes the Double Serial Interface Kit for EasyCoder PF2/4i-, PM4i-, and PX4/6i-series printers. Double Serial Interface Kit Installation Instructions 1 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 6
, PM4i, PX4i, or PX6i printer. The installation instructions describes how to physically install the interface board in a printer and how to configure the two serial communication ports. This interface kit must only be physically installed by an authorized service technician. Intermec assumes - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 7
Installation This chapter describes how to physically install the Double Serial Interface Kit in an EasyCoder PF2/4i-, PM4i-, or PX4/6i-series printer. Take precautions against electrostatic discharges, for example by wearing grounded bracelets. Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 8
the three screws and lift the cover up so it disengages the bottom plate. • Swing out the rear part of the cover so you can disconnect the console cable from the CPU board. • Put the cover aside on a soft cloth or similar to avoid scratches. 4 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 9
Chapter 2 - Physical Installation • Remove the two #T10 Torx screws that hold the interface cover plate. Remove the cover plate. #T10 Torx screw at cable included in the kit to connector J62 (marked "EXP BOARD") on the CPU board (see page 7). Double Serial Interface Kit Installation Instructions 5 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 10
Installation • Insert the interface board with the component side facing right, as seen from behind. Component side #T10 Torx screw Interface board #T10 Torx screw • Attach the interface board to the printer interface board, see the next page. 6 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 11
Chapter 2 - Physical Installation C60 IC8 NC A K R34 Z2 IC22 R31 F14 F10 F15 F11 F16 F12 UARTB IC23 BA J6 F13 J10 R35 R30 cable should run as illustrated below. $16#PBSE 4QBDFS FYJTUJOH $BCMF *OOFS*OUFSGBDF#PBSE 4DSFX FYJTUJOH Double Serial Interface Kit Installation Instructions 7 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 12
the console cable runs above the ribbon motor (if any) and does not become entangled in the headlift mechanism. • Connect the communication cables to the connectors on the printer's rear plate. • Connect the power cord and switch on the power. • Enter the Setup Mode to set the proper communication - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 13
Installation EasyCoder PM4i Printers • Switch off the printer and disconnect the power cord. • Disconnect all communication cables. • Turn the printer to the center section. • Put the printer back on its feet and remove the cover up to 380V). Make sure that the printer is switched off and the power cord - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 14
Chapter 2 - Physical Installation • Remove the two #T10 Torx screws that hold the cover plate. Always start with the inner one. Remove the cover plate. kit to connector J62 (marked "EXP BOARD") on the CPU board (see illustration on page 12). 10 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 15
printer's rear plate using the two screws left over when you removed the original cover plate. • Using the #T20 Torx screw you previously removed, attach the interface board to the hexagonal spacer on the CPU board (see next page). If you are installing an interface board in the outer slot, you need - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 16
Chapter 2 - Physical Installation C60 IC8 NC A K R34 Z2 IC22 R31 F14 F10 F15 F11 F16 F12 UARTB IC23 BA J6 F13 J10 R35 R30 J7 should run as illustrated below. $16#PBSE 4QBDFS FYJTUJOH $BCMF *OOFS*OUFSGBDF#PBSE 4DSFX FYJTUJOH 12 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 17
runs above the ribbon motor and does not become entangled in the headlift mechanism. • Connect the power cord and switch on the power. • Enter the Setup Mode to set the proper communication parameters for new the serial communication ports. Double Serial Interface Kit Installation Instructions 13 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 18
closest to the center section. • Always start by fitting an interface board in the left-hand slot. • RS-485 is only supported by "uart2:" "uart3:" "uart5:" "uart2:" "uart4:" Example of EasyCoder PM4i with two double serial interface boards. 14 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 19
high voltage components and wires. Do not open the electronics compartment before the printer is safely disconnected from any AC supply. • Remove the one or two cover plates depending on how many interface boards you are going to install. Each plate is held by two #T10 Torx screws. Always start - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 20
slot in the printer's rear plate using the two screws left over when you removed the original cover plate. Using the #T20 Torx screw you previously removed, attach the interface board to the hexagonal spacer at the center of the CPU board. 16 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 21
4QBDFS GSPNLJU 0VUFS*OUFSGBDF#PBSE 4DSFX FYJTUJOH • Put back the cover over the electronics compartment. • Connect the communication cables to the connectors on the printer's rear plate. Double Serial Interface Kit Installation Instructions 17 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 22
Installation • Connect the power cord and switch on the power. • In case the interface board provides additional serial communication ports, enter the Setup . • RS-485 is only supported by "uart2:" "uart3:" "uart5:" "uart2:" "uart4:" 18 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 23
connector. The connector is marked "UART A" on the interface board. When fitting driver circuit and straps before installing the interface board, make sure that the circuit is not fitted upside down ( and circuits from electrostatic discharges. Double Serial Interface Kit Installation Instructions 19 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 24
F8 F4 F5 R6 R17 R1 IC1 R7 IC5 IC9 R3 R2 C52 R11 R4 C30 P2 C54 C55 J1 20 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 25
External +5VDC max 500 mA (automatic switchoff at overload, short-circuit protected) Transmit data Receive data Data set ready Ground Data terminal ready Clear to send Request to send Not used 5 GND 9 4 DSR RTS 8 CTS 3 7 RXD 2 TXD DTR 6 1 +5V (0.5 RS-232 socket as seen from the outside - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 26
RS-422 Isolated, Full Duplex (reconfiguration required) Remove strap on J2 A Fit straps on J3 and J4 C60 IC8 NC A K R34 Z2 IC22 R31 Fit RS-422 circuit on IC12 The RS-422 circuit is available as a spare part, see the Spare Parts Catalog. 22 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 27
on J2:A which spoils the galvanical isolation +Transmit data +Receive data Ground -Receive data -Transmit data 5 9 GNDE 4 -TXD 8 -RXD 3 7 +RXD 2 6 +TXD 1 +5V (0.5 A) if GND strap fitted RS-422 socket as seen from the outside. Double Serial Interface Kit Installation Instructions 23 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 28
) Remove strap on J2 A Remove RS-232 circuit on IC11 Fit RS-485 driver circuit on IC13 Fit strap on J4 if end of cable (terminator) C60 IC8 NC Fit strap on J1 The RS-485 circuit is available as a spare part, see the Spare Parts Catalog. 24 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 29
Ground 5 9 GNDE 4 -DATA 8 3 7 2 6 +DATA 1 +5V (0.5 A) if GND strap fitted RS-422 socket as seen from the outside. Note: The increased use of LAN networks has made the RS485 interface a LAN network solution for new applications. Double Serial Interface Kit Installation Instructions 25 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 30
Chapter 3 - Serial Interfaces "uart2:", "uart3:", and "uart4:" 26 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 31
connector. The connector is marked "UART B" on the interface board. When fitting driver circuit and straps before installing the interface board, make sure that the circuit is not fitted upside down ( and circuits from electrostatic discharges. Double Serial Interface Kit Installation Instructions 27 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 32
F8 F4 F5 R6 R17 R1 IC1 R7 IC5 IC9 R3 R2 C52 R11 R4 C30 P2 C54 C55 J1 28 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 33
External +5VDC max 500 mA (automatic switchoff at overload, short-circuit protected) Transmit data Receive data Data set ready Ground Data terminal ready Clear to send Request to send Not used 5 GND 9 4 DSR RTS 8 CTS 3 7 RXD 2 TXD DTR 6 1 +5V (0.5 RS-232 socket as seen from the outside - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 34
Non-isolated, Full Duplex (reconfiguration required) Move strap from J6 A to J6 B Fit straps on J7 and J8 Fit RS-422 circuit on IC22 Remove RS-232 circuit from IC21 C60 IC8 NC A K R34 available as a spare part, see the Spare Parts Catalog. 30 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 35
+Receive data Ground -Receive data -Transmit data 5 9 GND 4 -TXD 8 -RXD 3 7 +RXD 2 6 +TXD 1 +5V (0.5 A) RS-422 socket as seen from the outside. Double Serial Interface Kit Installation Instructions 31 - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 36
Loop (reconfiguration required) Remove strap from J6 A Fit strap on J10 if printer is receiver: A+C = active B = passive Fit strap on J9 if printer is transmitter: A+C = active B = passive C60 as spare parts, see the Spare Parts Catalog. 32 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 37
galvanic isolation +Transmit data +Receive data Ground -Receive data -Transmit data MTG 5 9 4 -TXD 8 -RXD 3 7 +RXD 2 6 +TXD 1 +5V DC if GND strap fitted MTG 20 mA Current Loop socket as seen from the outside. Note: Maximum recommended baud rate is 9600 bps. Double Serial Interface - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 38
Chapter 4 - Serial Interface "uart3:", "uart4:", and "uart5:" 34 Double Serial Interface Kit Installation Instructions - Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 39
- Intermec PX4i | Double Serial Interface Kit Installation Instructions - Page 40
Intermec Technologies Corporation Corporate Headquarters 6001 36th Avenue West Everett, WA 98203 tel 425.348.2600 fax 425.355.9551 www.intermec.com Double Serial Interface Kit Installation Instructions *1-960592-01* *1-960592-01*
Installation
Instructions
Double Serial
Interface Kit
(for EasyCoder PF2i,
PF4i, PF4ci, PM4i,
PX4i and PX6i)