Ridgid R4510 Operation Manual - Page 24

How To Make A Jig For Rip Cutting - fence

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OPERATION CUTTING AIDS See Figure 26. Push sticks are devices that may be used for pushing a workpiece through the blade in any rip cut. When making non-through cuts or ripping narrow stock, always use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade. They can be made in various sizes and shapes from scrap wood and used in a specific project. The stick must be narrower than the workpiece, with a 90˚ notch in one end and shaping for a grip on the other end. A push block has a handle fastened by recessed screws from the underside. Use push blocks for narrow cuts and all non-through cuts. CAUTION: Be sure the screws in a push block are recessed to avoid damaging the saw or workpiece. AUXILIARY FENCE An auxiliary fence is a device used to close the gap between the rip fence and the saw table. Always make and use and auxiliary fence when ripping material 1/8 in. or thinner. HOW TO MAKE AND ATTACH AN AUXILIARY FENCE (FOR RIP CUTTING THIN WORKPIECE) See Figure 27. Rip fence holes are used to secure an auxiliary fence which requires a piece of wood 3/4 in. thick, 3-1/2 in. wide, and 21 in. long to make. To attach the auxiliary fence to the rip fence:  Place the wood against the rip fence and resting firmly on the saw table.  From the back side of the rip fence, secure the wood to the fence using 1-3/4 in. wood screws. HOW TO MAKE A JIG (FOR RIP CUTTING NARROW WORKPIECE) See Figure 28. If ripping a narrow workpiece places the hands too close to the blade, it will be necessary to make and use a jig. To make a jig:  Attach a handle to a long, straight piece of wood and secure from the underside using recessed screws.  Cut an L-shaped stop in the side of the jig. To use a jig:  Position the workpiece flat on the table with the edge flush against the jig and against the stop.  Holding the jig handle and using a push block and/or push stick, make the rip cut as described on page 32 later in this section. 24 PUSH STICKS PUSH BLOCKS Fig. 26 21 in. 3/4 in. 3-1/2 in. STOP Fig. 27 JIG HANDLE JIG Fig. 28

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24
CUTTING AIDS
See Figure 26.
Push sticks are devices that may be used for pushing a
workpiece through the blade in any rip cut. When making
non-through cuts or ripping narrow stock, always use a
push stick, push block, and/or featherboard so your hands
do not come within 3 inches of the saw blade. They can be
made in various sizes and shapes from scrap wood and
used in a specific project. The stick must be narrower than
the workpiece, with a 90˚ notch in one end and shaping for
a grip on the other end.
A push block has a handle fastened by recessed screws
from the underside. Use push blocks for narrow cuts and
all non-through cuts.
CAUTION:
Be sure the screws in a push block are recessed
to avoid damaging the saw or workpiece.
AUXILIARY FENCE
An auxiliary fence is a device used to close the gap between
the rip fence and the saw table. Always make and use and
auxiliary fence when ripping material 1/8 in. or thinner.
HOW TO MAKE AND ATTACH AN AUXILIARY
FENCE (FOR RIP CUTTING THIN WORKPIECE)
See Figure 27.
Rip fence holes are used to secure an auxiliary fence which
requires a piece of wood 3/4 in. thick, 3-1/2 in. wide, and
21 in. long to make.
To attach the auxiliary fence to the rip fence:
Place the wood against the rip fence and resting firmly
on the saw table.
From the back side of the rip fence, secure the wood to
the fence using 1-3/4 in. wood screws.
HOW TO MAKE A JIG (FOR RIP CUTTING
NARROW WORKPIECE)
See Figure 28.
If ripping a narrow workpiece places the hands too close to
the blade, it will be necessary to make and use a jig.
To make a jig:
Attach a handle to a long, straight piece of wood and
secure from the underside using recessed screws.
Cut an L-shaped stop in the side of the jig.
To use a jig:
Position the workpiece flat on the table with the edge
flush against the jig and against the stop.
Holding the jig handle and using a push block and/or push
stick, make the rip cut as described on page 32 later in
this section.
OPERATION
Fig. 26
PUSH BLOCKS
PUSH STICKS
JIG
JIG
HANDLE
STOP
Fig. 27
Fig. 28
3/4 in.
3-1/2 in.
21 in.