Sanyo 24KHS72 Service Manual - Page 108

Pump Down, Basic Functions of the Service Valves

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I Basic Functions of the Service Valves The basic functions of the service valves are given in Table 8 below. Table 8 Action Shipping Narrow Tube Service Valve (2-Way) CLOSED Wide Tube Service Valve (3-Way) O-ring Valve cap Stem Operating and test running the air conditioner Fully OPEN Fully OPEN Measuring pressure * and gas charging Air purging with a vacuum pump CLOSED * The service port on the wide tube ser- * vice valve uses a Schrader core valve to access the refrigerant system. Therefore, be sure to use a hose con- nector which has a push-pin inside. (Fig. 60a) CAUTION When opening or clos- ing the service valve Open stem, use the accessory hex wrench. Be sure to fully seat the wrench before turning the valve. Close Hex wrench Fig. 60b I Pump Down Pump down means collecting all refrigerant gas in the system back into the outdoor unit without losing any of the gas. Pump down is used when the unit is to be moved or before servicing the refrigerant circuit. Pump Down Procedure Be sure to carry out pump down with the unit in cooling mode. (1) Connect the Lo side charging hose of the manifold valve to the service port on the wide tube service valve. Hose with push-pin Service valve PUSH NOTE External diameter of service port R410A: 5/16" Fig. 60a (2) Using a hex wrench, turn the narrow tube service valve clockwise all the way to close the service valve. (Be sure to confirm that the wide tube service valve is fully open.) (3) Press the operation button and start cooling operation. (4) When the low pressure gauge reading falls to 14.2 to 7.1 psi (1 to 0.5 kg/cm2), fully close the wide tube valve stem. Then quickly stop the unit. (5) Disconnect all gauges and hoses, and replace the valve caps as they were before. 22

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22
Pump Down
Pump down means collecting all refrigerant gas in the
system back into the outdoor unit without losing any of
the gas. Pump down is used when the unit is to be
moved or before servicing the refrigerant circuit.
Pump Down Procedure
Be sure to carry out pump down with the unit in
cooling mode.
(1)
Connect the Lo side charging hose of the manifold
valve to the service port on the wide tube service
valve.
(2)
Using a hex wrench, turn the narrow tube service
valve clockwise all the way to close the service
valve. (Be sure to confirm that the wide tube service
valve is fully open.)
(3)
Press the operation button and start cooling oper-
ation.
(4)
When the low pressure gauge reading falls to 14.2 to
7.1 psi (1 to 0.5 kg/cm
2
), fully close the wide tube
valve stem. Then quickly stop the unit.
(5)
Disconnect all gauges and hoses, and replace the
valve caps as they were before.
Basic Functions of the Service Valves
The basic functions of the service valves are given in Table 8 below.
Action
Narrow Tu
b
e
S
ervice
Valve (2-Way)
Wide Tu
b
e
S
ervice
Valve (
3
-Way)
CLO
S
ED
F
u
lly OPEN
F
u
lly OPEN
S
hippi
ng
Operati
ng
a
n
d
te
s
t r
unn
i
ng
the air co
n
ditio
n
er
Mea
su
ri
ng
pre
ssu
re
a
n
d
g
a
s
char
g
i
ng
Air p
u
r
g
i
ng
with
a vac
uu
m p
u
mp
CLO
S
ED
Valve cap
S
tem
O-ri
ng
*
*
Table 8
*
The service port on the wide tube ser-
vice valve uses a Schrader core valve
to access the refrigerant system.
Therefore, be sure to use a hose con-
nector which has a push-pin inside.
(Fig. 60a)
PUSH
Hose with push-pin
Service valve
Fig. 60a
Close
Hex
wrench
Open
Fig. 60b
CAUTION
When opening or clos-
ing the service valve
stem, use the accessory
hex wrench. Be sure to
fully seat the wrench
before turning the valve.
External diameter of service port
R410A: 5/16"
NOTE