Campbell Scientific CR1000KD CR1000 Measurement and Control System - Page 305

Thermocouple Voltage Measurement Error

Page 305 highlights

Section 8. Operation Standards and Technology) Monograph 175 (1993). ANSI (American National Standards Institute) has established limits of error on thermocouple wire which is accepted as an industry standard (ANSI MC 96.1, 1975). Table Limits of Error for Thermocouple Wire (p. 305) gives the ANSI limits of error for standard and special grade thermocouple wire of the types accommodated by the CR1000. When both junctions of a thermocouple are at the same temperature, no voltage is generated, a result of the law of intermediate metals. A consequence of this is that a thermocouple cannot have an offset error; any deviation from a standard (assuming the wires are each homogeneous and no secondary junctions exist) is due to a deviation in slope. In light of this, the fixed temperature-limits of error (e.g., ±1.0°C for type T as opposed to the slope error of 0.75% of the temperature) in the table above are probably greater than one would experience when considering temperatures in the environmental range (i.e., the reference junction, at 0°C, is relatively close to the temperature being measured, so the absolute error - the product of the temperature difference and the slope error - should be closer to the percentage error than the fixed error). Likewise, because thermocouple calibration error is a slope error, accuracy can be increased when the reference junction temperature is close to the measurement temperature. For the same reason differential temperature measurements, over a small temperature gradient, can be extremely accurate. To quantitatively evaluate thermocouple error when the reference junction is not fixed at 0°C limits of error for the Seebeck coefficient (slope of thermocouple voltage vs. temperature curve) are needed for the various thermocouples. Lacking this information, a reasonable approach is to apply the percentage errors, with perhaps 0.25% added on, to the difference in temperature being measured by the thermocouple. Table 64. Limits of Error for Thermocouple Wire (Reference Junction at 0°C) Thermocouple Temperature Limits of Error (Whichever is greater) Type Range°C Standard Special T -200 to 0 ± 1.0°C or 1.5% 0 to 350 ± 1.0°C or 0.75% ± 0.5°C or 0.4% J 0 to 750 ± 2.2°C or 0.75% ± 1.1°C or 0.4% E -200 to 0 ± 1.7°C or 1.0% 0 to 900 ± 1.7°C or 0.5% ± 1.0°C or 0.4% K -200 to 0 ± 2.2°C or 2.0% 0 to 1250 ± 2.2°C or 0.75% ± 1.1°C or 0.4% R or S 0 to 1450 ± 1.5°C or 0.25% ± 0.6°C or 0.1% B 800 to 1700 ± 0.5% Not Established. 8.1.4.1.3 Thermocouple Voltage Measurement Error Thermocouple outputs are extremely small - 10 to 70 µV per °C. Unless high resolution input ranges are used when programming, the CR1000, accuracy and sensitivity are compromised. Table Voltage Range for Maximum Thermocouple 305

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Section 8.
Operation
305
Standards and Technology) Monograph 175 (1993). ANSI (American National
Standards Institute) has established limits of error on thermocouple wire which is
accepted as an industry standard (ANSI MC 96.1, 1975). Table
Limits of Error for
Thermocouple Wire
(p. 305)
gives the ANSI limits of error for standard and special
grade thermocouple wire of the types accommodated by the CR1000.
When both junctions of a thermocouple are at the same temperature, no voltage is
generated, a result of the law of intermediate metals. A consequence of this is that
a thermocouple cannot have an offset error; any deviation from a standard
(assuming the wires are each homogeneous and no secondary junctions exist) is
due to a deviation in slope. In light of this, the fixed temperature-limits of error
(e.g., ±1.0
°
C for type T as opposed to the slope error of 0.75% of the temperature)
in the table above are probably greater than one would experience when
considering temperatures in the environmental range (i.e., the reference junction,
at 0
°
C, is relatively close to the temperature being measured, so the absolute error
— the product of the temperature difference and the slope error — should be
closer to the percentage error than the fixed error). Likewise, because
thermocouple calibration error is a slope error, accuracy can be increased when
the reference junction temperature is close to the measurement temperature. For
the same reason differential temperature measurements, over a small temperature
gradient, can be extremely accurate.
To quantitatively evaluate thermocouple error when the reference junction is not
fixed at 0°C limits of error for the Seebeck coefficient (slope of thermocouple
voltage vs. temperature curve) are needed for the various thermocouples. Lacking
this information, a reasonable approach is to apply the percentage errors, with
perhaps 0.25% added on, to the difference in temperature being measured by the
thermocouple.
Table 64.
Limits of Error for Thermocouple Wire (Reference
Junction at 0°C)
Thermocouple
Temperature
Limits of Error
(Whichever is greater)
Type
Range°C
Standard
Special
T
-200 to 0
± 1.0°C or 1.5%
0 to 350
± 1.0°C or 0.75%
± 0.5°C or 0.4%
J
0 to 750
± 2.2°C or 0.75%
± 1.1°C or 0.4%
E
-200 to 0
± 1.7°C or 1.0%
0 to 900
± 1.7°C or 0.5%
± 1.0°C or 0.4%
K
-200 to 0
± 2.2°C or 2.0%
0 to 1250
± 2.2°C or 0.75%
± 1.1°C or 0.4%
R or S
0 to 1450
± 1.5°C or 0.25%
± 0.6°C or 0.1%
B
800 to 1700
± 0.5%
Not Established.
8.1.4.1.3 Thermocouple Voltage Measurement Error
Thermocouple outputs are extremely small — 10 to 70 μV per °C.
Unless high
resolution input ranges are used when programming, the CR1000, accuracy and
sensitivity are compromised.
Table
Voltage Range for Maximum Thermocouple