Schwinn IC3 Indoor Cycling Bike Service Manual

Schwinn IC3 Indoor Cycling Bike Manual

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  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 1
    Schwinn™ IC3 / IC7 Bikes ™ Service Manual Table of Contents Section Code Section 1 1 1   1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Important Safety Instructions Safety Warning Labels and Serial Number Reading the Serial Number 6SHFL¿FDWLRQV Maintenance Leveling the Machine Moving
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 2
    Schwinn™ IC3/IC7 Bikes 8018888.050119.B NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Schwinn™ IC3 and IC7 bikes. If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 3
    Read and follow all warnings on this machine. • Refer to the Owner's Manual for additional warnings and safety information. • The heart rate displayed is an approximation and should be used for reference only. • Not intended for use by anyone under 14 years of age. • The maximum user weight for this
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 4
    Maintenance Read all maintenance instructions fully before you start any repair work. Canada, contact Customer Service for replacement labels. If purchased outside US/Canada, contact your local distributor for them.. Disconnect all power to the machine before you service it. 'DLO\ Before each use
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 5
    7HQVLRQ To test the Drive Belt tension, sit on the bike and use the pedals at approximately 20 RPM. Then accelerate quickly If the Drive Belt slips, refer to the "Adjust the Belt Tension" procedure in this manual. (PHUJHQF\6WRS To stop the pedals immediately, push down hard on the Brake/Resistance
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 6
    Troubleshooting Condition/Problem 7KLQJVWR&KHFN Console will not power up/ Check batteries. turn while in use Replace Console Check data cable integrity Check data cable connections/orientation Check batteries. Check Speed Sensor Magnet position Check Speed Sensor Assembly Solution Make sure
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 7
    Problem uneven when pedaling Check locking knob Brake assembly Solution Levelers may be turned to level Refer to the "Adjust the Belt Tension" procedure in the Service Manual. Remove pedals. Make sure there is no debris on threads, blink, use the arrow button to change the units (K or M). Press any key
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 8
    C E M VC D V R F S G H Q I P UTQ J W W I J N O A Console B Handlebar C Adjustment Handle D Adjustment Handle, Handlebar Post E Brake/Resistance Knob F Brake Assembly G Cover, Drive Belt H Cover, Drive Belt Inside I Crank Arm J Pedal w/Foot Restraint K Seat L Seat Post M Seat Post
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 9
    ! Disconnect all power to the machine before you service it. :KHQGLVSRVLQJRIROGSDUWVREH\WKHDSSOLFDEOHORFDODQGSURYLQFLDOUHTXLUHPHQWV For instructions to replace the following parts, please refer to the Assembly Manual for your bike: • Seat • Seat Post • Front Stabilizer • Rear Stabilizer
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 10
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the lubrication of the Brake Pad on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: I 8018889.061518.A If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 11
    data cable from the console before you service this machine. Note: Your machine may not match the image. For reference only. 1. Using a #2 Phillips screwdriver, loosen and remove hardware that attaches the Brake Pad (B) to the Brake Assembly bracket (C). 4. Slide the Brake Pad (B) out of the Brake
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 12
    cable. B 8. Adjust the Resistance Knob (A) as necessary. 9. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 13
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the adjustment of the Brake Assembly on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: I 8018890.061518.A If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 14
    service this machine. Note: Your machine may not match the image. For reference only. 1. Using Using a 10mm open end wrench, loosen the hardware (B1) that attaches the Brake Assembly (B) to the Frame Mount (C). The screw holes in the Brake Assembly and inspect the Brake Assembly movement. Adjust the
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 15
    the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the adjustment of the Drive Belt Tension on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: II 8018891.050119.B If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 16
    Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. For reference only. 1. To test the Drive Belt tension, sit on the bike and use the pedals at approximately 20 RPM. Then accelerate quickly (speed burst) to your maximum ability
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 17
    Drive Belt Inside, and set it safely aside for reassembly. Carefully remove the Drive Belt Cover and set it safely aside for reassembly. X2 X5 7. Use a 15 mm open end wrench to hold the Axle Nut (D) on one side steady and loosen the Axle Nut on the opposite side with a 15
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 18
    10. Get on the bike and check the movement of the Drive Belt by rocking back and forth on your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 19
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Pedals on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: I 8018892.061518.A If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 20
    from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". 3. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 21
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Console on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: I 8018893.061518.A If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 22
    console before you service this machine. Note #2 2. Install batteries in the replacement Console. Note: The console uses AA size batteries (SUM3), which are not included. Make sure components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct perfor
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 23
    ™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Handlebar and Handlebar Post on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: I 8018894.061518.A If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 24
    Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. For reference only. 1. Be sure the Console Data Cable is disconnected from the Data Cable
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 25
    in the Handlebar Post. Do not crimp the cable. 8. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct perfor mance in accordance with the Owner
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 26
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Fender on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: I 8018895.061518.A If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 27
    Disconnect the data cable from the console before you service this machine. Note: Your machine may not match ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct perfor mance in accordance with the
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 28
    .061518.A NOTICE: This document provides instructions for the replacement of the Brake Assembly and the Brake/Resistance Knob Assembly on the Schwinn™ IC3 and IC7 Bikes. If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your local distributor (if purchased
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 29
    crimp the cable. 3. Loosen the Resistance Knob (A) to the minimum resistance setting. 4. Using a 10mm open end wrench, loosen the hardware (B1) that attaches the Brake Assembly (B) to the Frame Mount (C). The screw holes in the Brake Assembly arm are slots to let you adjust the position of the arm
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 30
    Knob (A) as necessary. 13. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. A J 30 A J I G F A1 H
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 31
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Crank Arm on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: I 8018897.050119.B If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 32
    from the console before you service this machine. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedal. Set it safely aside for reassembly. Note: The Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 33
    Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". 7. Final properly assembled. Do not use until the machine has been fully assembled and inspected for correct perfor mance in accordance with the Owner's Manual. CP1
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 34
    Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the outside Drive Belt Cover on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: II 8018899.050119.B If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 35
    Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. For reference only. 1. 8VLQJDÀDWKHDGVFUHZGULYHUUHPRYHWKHWKUHDGHG&DS % IURPWKH right Crank Arm (A). 2. Using a 16mm socket and wrench, remove the Flange Nut (C) under
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 36
    X2 X5 6. Installation is the reverse procedure. Installation does not require the use of the crank puller. Be sure the Crank Arms are connected at 180° tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 37
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Flywheel Tensioners on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: II 8018900.050119.B If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 38
    Tension" procedure. Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. &UDQN3XOOHULVÀXVK with the inner surface (CP2) as shown, before use. 4. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller clockwise.
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 39
    )O\ZKHHO7HQVLRQHUV ' RQWKHÀ\ZKHHO brackets (E) on the Frame. Record the number of threads showing on the Tensioner eyebolt on each side of the Tensioner support (E1) on the bracket. D G ( + J2 - E D E FG 39
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 40
    hardware safely aside for reassembly. 8. Using a 10mm wrench, loosen and remove from the Flywheel axle (H) and Tensioner support (E1). Remove the Nut from easily. Installation does not require the use of the crank puller. Be assembled. Do not use until the machine has been fully assembled and
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 41
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Drive Belt on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: III 8018901.050119.B If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 42
    Tension" procedure. Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. WKH&UDQN3XOOHULVÀXVK with the inner surface (CP2) as shown, before use. 4. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller clockwise
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 43
    crimp the cable. 7. Loosen the Resistance Knob (D) to the minimum resistance setting. 8. Using a 10mm open end wrench, loosen and remove the hardware (E1) that attaches the Brake Assembly (E) to the Frame Mount (F). Remove the Brake Assembly and set it safely aside with the hardware for reassembly
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 44
    )O\ZKHHO7HQVLRQHUV * RQWKHÀ\ZKHHO brackets (H) on the Frame. Record the number of threads showing on the Tensioner eyebolt on each side of the Tensioner support (H1) on the bracket. G I + J K2 . + G + LI 44
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 45
    Nuts from the Flywheel axle (J). Set the Nuts safely aside for reassembly. 12. Using a 10mm wrench, loosen and remove the Flywheel Retainer nut (K1) that is eyebolt (G) and Nut (K2) from the Flywheel axle (J) and Tensioner support (H1). Set the Tensioner hardware aside for reassembly. I G + I
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 46
    Sensor Magnet (P) on the Flywheel do not touch. Installation does not require the use of the crank puller. Be sure the Crank Arms are connected at 180° from tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 47
    the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Flywheel Assembly on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: III 8018902.050119.B If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 48
    Tension" procedure. Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. &UDQN3XOOHULVÀXVK with the inner surface (CP2) as shown, before use. 4. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller clockwise.
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 49
    . NOTICE: Do not crimp the cable. 7. Loosen the Resistance Knob (D) to the minimum resistance setting. 8. Using a 10mm open end wrench, loosen and remove the hardware (E1) that attaches the Brake Assembly (E) to the Frame Mount (F). Remove the Brake Assembly and set it safely aside. D E F ( 49
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 50
    )O\ZKHHO7HQVLRQHUV * RQWKHÀ\ZKHHO brackets (H) on the Frame. Record the number of threads showing on the Tensioner eyebolt on each side of the Tensioner support (H1) on the bracket. G I + J K2 . + G + LJ 50
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 51
    hardware safely aside for reassembly. I G 12. Using a 10mm wrench, loosen and remove the Flywheel ) from the Flywheel axle (J) and Tensioner support (H1). Set the Tensioner hardware aside for require two people. 16. Remove the old Flywheel assembly (L) and set it safely aside. %HVXUHWRNHHS
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 52
    Sensor Magnet (R) on the Flywheel do not touch. Installation does not require the use of the crank puller. Be sure the Crank Arms are connected at 180° from tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 53
    on the Schwinn™ IC3/IC7 Bikes NOTICE: This document provides instructions for the replacement of the Speed Sensor on the Schwinn™ IC3 and IC7 Bikes. Replacement Procedure Skill Level: II 8018898.050119.B If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 54
    Tension" procedure. Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. &UDQN3XOOHULVÀXVK with the inner surface (CP2) as shown, before use. 4. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller clockwise.
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 55
    . NOTICE: Do not crimp the cable. 7. Loosen the Resistance Knob (D) to the minimum resistance setting. 8. Using a 10mm open end wrench, loosen and remove the hardware (E1) that attaches the Brake Assembly (E) to the Frame Mount (F). Remove the Brake Assembly and set it safely aside. D E F ( 55
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 56
    )O\ZKHHO7HQVLRQHUV * RQWKHÀ\ZKHHO brackets (H) on the Frame. Record the number of threads showing on the Tensioner eyebolt on each side of the Tensioner support (H1) on the bracket. G I + J K2 . + G + LJ 56
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 57
    from the Flywheel axle (J). Set the hardware safely aside for reassembly. 12. Using a 10mm wrench, loosen and remove the Flywheel Retainer nut (K1) that is eyebolt (G) and Nut (K2) from the Flywheel axle (J) and Tensioner support (H1). Set the Tensioner hardware aside for reassembly. NOTICE: It may
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 58
    Speed Sensor Magnet (R) on the Flywheel do not touch. Installation does not require the use of the crank puller. Be sure the Crank Arms are connected at 180° from tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 59
    .050119.B NOTICE: This document provides instructions for the installation or replacement of the Wave Washer in the Crank axle assembly on the Schwinn™ IC3 and IC7 Bikes. If you need assistance, please call Schwinn Customer Service(if purchased in US/Canada) or your local distributor (if purchased
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 60
    Crank Puller should show. Note:%HVXUHWKHHQGRIWKH%ROW &3 LQWKH&UDQN3XOOHULVÀXVK with the inner surface (CP2) as shown, before use. 4. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller clockwise. The Crank Arm (A) will slide off as it is tightened. CP1 CP2 CP3
  • Schwinn IC3 Indoor Cycling Bike | Service Manual - Page 61
    set it safely aside for reassembly. 6. Using the circlip pliers, remove the C-clip the Wave Washer service kit in case the original C-clip is lost or damaged. Installation does not require the use of the crank are properly assembled. Do not use until the machine has been fully assembled and inspected
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Schwinn
™
IC3 / IC7 Bikes
Service Manual
8018628.050119.B
Service Manual
Section Code
Section
Page Number
1
Important Safety Instructions
2
1
Safety Warning Labels and Serial Number
3
1
Reading the Serial Number
3
±
6SHFL¿FDWLRQV
²
1
Maintenance
4
1
Leveling the Machine
5
1
Moving/Storing the Machine
5
1
Troubleshooting
6
1
Changing Unit Measures
7
1
Maintenance Parts Exploded View
8
1
Replacement Procedure Skill Level
9
Mechanical Procedures
10
2
Brake Lubrication
10
3
Brake Adjustment
13
4
Belt Tension Adjustment
15
Part Replacement
19
5
Pedals
19
6
Console
21
7
Handlebars and Handlebar Post
23
8
Fender
26
9
Brake Pad Assembly and Brake/Resistance Knob Assembly
28
10
Crank Arm
31
11
Drive Belt Cover
34
12
Flywheel Tensioners
37
13
Drive Belt
41
14
Flywheel Assembly
47
15
Speed Sensor
53
16
Crank Axle Wave Washer
59
™
Table of Contents
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S.
www.nautilusinternational.com | © 2018 Nautilus, Inc. | Schwinn and the Schwinn Quality logo are trademarks owned by or licensed to Nautilus,Inc., which are registered or otherwise
protected by common law in the United States and other countries. Polar® is a trademark of its owner. |
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
8018887.050119.B