24
- English
7 Repair instructions
Repair Instructions
Contents
7.1
Dismantling the starter
....................................................................................................
25
7.2
Replacing a broken or worn starter cord
........................................................................
26
7.3
Tensioning the return spring
...........................................................................................
26
7.4
Replacing a broken return spring
...................................................................................
27
7.5
Starter assembly
..............................................................................................................
27
7.6
Dismantling the ignition module and flywheel
.................................................................
28
7.7
Assembling the ignition module and flywheel
.................................................................
29
7.8
Dismantling the centrifugal clutch
...................................................................................
30
7.9
Assemby of centrifugal clutch
.........................................................................................
31
7.10
Dismantling the oil pump and screen
.............................................................................
31
7.11
Assembling the oil pump and screen
..............................................................................
32
7.12
Dismantling the intake system
........................................................................................
32
7.13
Assembling the intake system
........................................................................................
32
7.14
Carburettor
.....................................................................................................................
34
7.15
Tank unit
.........................................................................................................................
42
7.16
Venting the fuel tank
.......................................................................................................
42
7.17
Vibration damping system
..............................................................................................
43
7.18
Replacing the fuel filter
...................................................................................................
44
7.19
Replacing the fuel hose/return hose
...............................................................................
44
7.20
Replacing the fuel pump
..................................................................................................
44
7.21
Dismantling the piston and cylinder
................................................................................
45
7.22
Assembling the piston and cylinder
................................................................................
47
7.23
Pressure testing the cylinder
..........................................................................................
48
7.24
Dismantling the crankshaft and crankcase
.....................................................................
49
7.25
Assembling the complete crankshaft
..............................................................................
54
7.26
Replacing the bar bolt
.....................................................................................................
53
7.27
Repairing damaged threads
............................................................................................
54