Schwinn 230 Recumbent Bike 2020 model Service Manual

Schwinn 230 Recumbent Bike 2020 model Manual

Get Schwinn 230 Recumbent Bike 2020 model PDF manuals and user guides View all Schwinn 230 Recumbent Bike 2020 model manuals
Add to My Manuals
Save this manual to your list of manuals

Schwinn 230 Recumbent Bike 2020 model manual content summary:

  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 1
    TM Schwinn™ 230 / 510R (Model Year 2020) Recumbent Bike Service Manual Table of Contents Section Code Section 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Important Safety Instructions Safety Warning Labels and Serial Number FCC Compliance Specifications
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 2
    .020122.A NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Schwinn™ 230 / 510R (Model Year 2020) Recumbent Bikes. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 3
    the Owner's Manual for additional warnings and safety information. • The heart rate displayed is an approximation and should be used for reference only. • Not intended for use by anyone uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 4
    Specifications 70.3 cm (27.7 in) 111.8 cm (44 in) 162.5 cm (64 in) a workout area of a minimum 1.3 m x 2.2 m ( 51.3 in x 87.6 in ). Keep at least 0.6 m (24 in) along the side used to access the machine and to the rear of the machine clear. 1.3 m (51.3 in) 2.2 m (87.6 in) 0.6 m ( 24 in ) 0.6
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 5
    Maintenance Read all maintenance instructions fully before you start any repair work. In some Disconnect all power to the machine before you service it. Daily: Before each use, examine the exercise machine for loose, broken, damaged, or worn parts. Do not use if found in this condition. Repair or
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 6
    the computer operation. Leveling the Bike Levelers are found on each side of the Rear Stabilizer and on the Frame Rail. On the Rear Stabilizer, turn the knob to adjust the stabilizer foot. To adjust the leveler on the Frame Rail: 1. Loosen the upper locking nut. 2. Turn the leveler to adjust the
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 7
    named Schwinn Toolbox™. The App is available on the App Store and Google Play™. Note: For a complete list of supported devices Monitor Connected icon. Follow the instructions provided with your Bluetooth® HR if provided) from the Heart Rate Sensor before use. 1. Put on your Bluetooth® Heart Rate
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 8
    Troubleshooting Condition/Problem No display/partial display/ unit will not turn . If the above steps do not resolve the problem, contact Customer Service (if inside US/Canada) or your local distributor should be replaced. Follow the troubleshooting instructions provided with the device. HR
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 9
    /Problem Resistance does not change (machine turns on and operates) Console shuts off (enters sleep mode) while in use Unit rocks/does not sit level Pedals loose/unit difficult to pedal Clicking sound when pedaling Pedals loose/unit difficult to pedal Seat Assembly shifts / squeaks when in use
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 10
    Maintenance Parts Exploded View W U V A EE CC DD BB AA G Y X K N O P ML Z Q R B C E D F H I J S T A Console B Seat Back C Seat Cover D Water Bottle Holder E Handlebar, Side F Seat Bottom G Seat Adjustment Handle H Rear Stabilizer I Shroud, Left J Pedal, Left K Frame Assembly L
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 11
    Disconnect all power to the machine before you service it. When disposing of old parts, obey the applicable local and provincial requirements. For instructions to replace the following parts, please refer to the Assembly Manual for your bike: • AC Adapter • Seat • Seat Post • Front Stabilizer • Rear
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 12
    instructions for the adjustment of the Drive Belt tension on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 13
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 14
    cut the cable by placing the Left Main Shroud close to the side of the machine. NOTICE: Do not pinch or cut the cables. A A A1 6. Using a #2 Phillips Screwdriver, remove the 2 screws that secure the Right Main Shroud. Slowly remove the Right Main Shroud. Set the hardware and Shroud safely aside for
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 15
    give. See Figure 1. Figure 1 Or: • Hold the edges of the Drive Belt at the midpoint (M) and twist it (see Figure 2). It should turn only 90 degrees } 0.604.2c5m" M (1/4 turn, to vertical). If the tension is correct, go to Step 15. If the tension is too loose or too tight, adjust the position
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 16
    covers all of the Brake Magnet. B C B 9. To loosen the Flywheel hardware (D), use a 15mm open end wrench to hold the nut on one side steady and loosen the nut on the opposite side with a 15mm socket and wrench. 11. Carefully turn the crank arms and check the movement of the drive D belt. The
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 17
    . Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 15. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 18
    instructions for the calibration of the Brake tension on the Schwinn™ 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can cause a
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 19
    image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 2. Gently remove the Mast Gasket from the Upper Shroud, and remove it from the
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 20
    aside for reassembly. Discard the old Console Mast. NOTICE: Do not pinch or cut the cables. This step may require two people. X4 6mm 5. Using a #2 Phillips Screwdriver, remove the 6 screws (indicated) that secure the Left Main Shroud. Remove the bottom screws first, and then the top screws. Set the
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 21
    to the Brake Magnet. Note: B e sure the cardboard covers all of the Brake Magnet. C B Left side 8. Turn the power on again. Machine is on. Current is active. There is risk of electrical shock. 9. Use the console to set the resistance to the highest level. This moves the Brake Magnet Arm (C1
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 22
    you can use the pages of a paperback book to measure the gap. Approximately 36 pages (sheets) = 3mm. 11. Turn the power on again. Use the console to strip due to improper installation, then the Pedals can disengage from the bike and/or break while under usage, which can result in serious injury to
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 23
    14. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 23
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 24
    instructions for the replacement of the Belt Tensioner Assembly (Idler Assembly) on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service , use only genuine Nautilus replacement parts and hardware. Failure to use genuine
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 25
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 26
    cut the cable by placing the Left Main Shroud close to the side of the machine. NOTICE: Do not pinch or cut the cables. A A A1 6. Using a #2 Phillips Screwdriver, remove the 2 screws that secure the Right Main Shroud. Slowly remove the Right Main Shroud. Set the hardware and Shroud safely aside for
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 27
    (C) to record the angle of the Tension Spring arm's position. 8. Slowly turn the Drive Pulley (D) backward and carefully ease the Drive Belt (E) off the as you turn the Drive Pulley. D 9. Using needlenose pliers, carefully release the spring (F) on the Belt Tensioner (B). 10. Using 13mm wrench
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 28
    turn, to vertical). If the tension is correct, go to Step 24. If the tension is too loose or too tight, adjust the position of the Flywheel. Continue to the next step. 15. To loosen the Flywheel hardware (J), use not shown for clarity) 17. Carefully turn the crank arms and check the movement
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 29
    . Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 20. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 30
    instructions for the replacement of the Brake Assembly on the Schwinn™ 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can cause
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 31
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 32
    cut the cable by placing the Left Main Shroud close to the side of the machine. NOTICE: Do not pinch or cut the cables. A A A1 6. Using a #2 Phillips Screwdriver, remove the 2 screws that secure the Right Main Shroud. Slowly remove the Right Main Shroud. Set the hardware and Shroud safely aside for
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 33
    the Brake Magnet (C) and the Flywheel (B), and tape the cardboard to the Brake Magnet. Note: Be sure the cardboard covers all of the Brake Magnet. B C B 8. Use the pliers to unhook the Tension Spring (F) from the Main Frame. Pull back and release the Magnet Arm (D) enough to disengage it from the
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 34
    Magnet. Be sure the cardboard will completely cover the new Brake Magnet before installation. J K GH 12. Turn the power on again. Machine is on. Current is active. There is risk of electrical shock. 13. Use the console to set the resistance to the highest level. This moves the Brake Magnet Arm
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 35
    is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 18. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 36
    ™ 130 / 510U and 230 / 510R Bikes NOTICE: This document provides instructions for the replacement of the Console on the Schwinn™ 130 / 510U and 230 / 510R Bikes. Replacement Procedure Skill Level: II 8027936.020122.A If you need assistance, please contact Customer Service (if purchased in US
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 37
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 38
    instructions for the replacement of the Console Mast (Upright Handlebar Assembly) on the Schwinn™ 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 39
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image to disengage the inside tabs from the Main Assembly, and slide it up the Console Mast. 5. Using a 6mm hex wrench, remove the indicated hardware from the Console Mast. Slightly pull the Console Mast
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 40
    connectors lock. 7. Discard the old parts. 8. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 41
    instructions for the replacement of the Data Cable in the Console Mast on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 42
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image to disengage the inside tabs from the Main Assembly, and slide it up the Console Mast. 5. Using a 6mm hex wrench, remove the indicated hardware from the Console Mast. Slightly pull the Console Mast
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 43
    6. Tie a length of string to the end of the old Data Cable at the base of the Console Mast. Hold the other end of the old Data Cable and carefully pull it out of the Console Mast so that the string extends through the length of the Console Mast. Untie the string and discard the old Data Cable.
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 44
    the back of the Console, and then attach the Console to the Console Mast using a #2 screwdriver. NOTICE: Do not pinch or cut the cables. Align the tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 45
    instructions for the replacement of the Drive Belt on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 46
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 47
    cut the cable by placing the Left Main Shroud close to the side of the machine. NOTICE: Do not pinch or cut the cables. A A A1 6. Using a #2 Phillips Screwdriver, remove the 2 screws that secure the Right Main Shroud. Slowly remove the Right Main Shroud. Set the hardware and Shroud safely aside for
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 48
    Magnet (C) and the Flywheel (B), and tape the cardboard to the Brake Magnet. Note: Be sure the cardboard covers all of the Brake Magnet. B C B 8. Slowly turn the Drive Pulley (D) backward and carefully ease the Drive Belt (E) off the Drive Pulley to the outside. Be sure to keep fingers clear of
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 49
    10. To remove the hardware from the Flywheel (H), use the 15mm open end wrench to hold the nut (J) on one side steady and remove the nut on the opposite side with the 15mm socket
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 50
    turn, to vertical). If the tension is correct, go to Step 22. If the tension is too loose or too tight, adjust the position of the Flywheel. Continue to the next step. 19. To loosen the Flywheel hardware (J), use not shown for clarity) 21. Carefully turn the crank arms and check the movement
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 51
    Flywheel do not touch at the maximum resistance level. 23. Turn the power on again. Use the console to check the resistance adjustment. Machine is on. strip due to improper installation, then the Pedals can disengage from the bike and/or break while under usage, which can result in serious injury
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 52
    26. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 52
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 53
    instructions for the replacement of the Drive Pulley (1-piece Crank Assembly) on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 54
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 55
    3. Flex the edges of the Upper Shroud to disengage the inside tabs from the Main Assembly, and slide it up the Console Mast. 4. Using a 6mm hex wrench, remove the indicated hardware from the Console Mast. Slightly pull the Console Mast upward, and disconnect the cables. Set the hardware, Shroud
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 56
    the Left Shroud. Disconnect the Power Inlet cable (A1) from the wiring harness (B). NOTICE: Do not pinch or cut the cables. B A1 A 7. Using a #2 Phillips Screwdriver, remove the 2 screws that secure the Right Shroud. Slowly remove the Right Main Shroud. Set the hardware safely aside for reassembly
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 57
    ease the Drive Belt (B) off the Drive Pulley to the outside. Be sure to keep fingers clear of all pinch hazards as you turn the Drive Pulley. 9. Using needlenose pliers, carefully release the Belt Tensioner Spring (C1) from the hook (D) on the frame. A B D C1 10. Loosen and remove the Locknut
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 58
    Belt (B) is under the A bearings on the Belt Tensioner (C). 14. Using the needlenose pliers, reattach the Belt Tensioner spring (C1). Make sure that tension is correct. Refer to the "Belt Tension Adjustment" section in this manual. Note: This step may require two people. 15. Installation is the
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 59
    is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 17. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 60
    instructions for the replacement of the Heart Rate Cable in the Console Mast on the Schwinn™ 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 61
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image to disengage the inside tabs from the Main Assembly, and slide it up the Console Mast. 5. Using a 6mm hex wrench, remove the indicated hardware from the Console Mast. Slightly pull the Console Mast
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 62
    6. Tie a length of string to the end of the old Heart Rate Cable at the base of the Console Mast. Hold the other end of the old Heart Rate Cable and carefully pull it out of the Console Mast so that the string extends through the length of the Console Mast. Untie the string and discard the old Heart
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 63
    your local guidelines and regulations. 14. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 64
    instructions for the replacement of the Shrouds on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 65
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 66
    Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 3. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 67
    instructions for the replacement of the Power Inlet on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 68
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 69
    aside for reassembly. Discard the old Console Mast. NOTICE: Do not pinch or cut the cables. This step may require two people. X4 6mm 5. Using a #2 Phillips Screwdriver, remove the 6 screws (indicated) that secure the Left Main Shroud. Remove the bottom screws first, and then the top screws. Set the
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 70
    6. Carefully disconnect the Power Inlet Cable (A1) in the Shroud from Upright bike the wiring harness (B) on the motor. B A1 A Recumbent bike B A1 A A1 A1 Connects to B A 70
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 71
    7. Loosen and remove the thin Nut from the Power Inlet (C) on the outside of the Shroud. C 8. Pull the Power Inlet plug (A) out of the hole toward the inside of the Shroud. Discard the old Power Inlet assembly. 9. Installation is the reverse procedure. NOTICE: Do not pinch or cut the cables. Be sure
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 72
    is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 12. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 73
    instructions for the replacement of the RPM Sensor (Speed Sensor) on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 74
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 75
    aside for reassembly. Discard the old Console Mast. NOTICE: Do not pinch or cut the cables. This step may require two people. X4 6mm 5. Using a #2 Phillips Screwdriver, remove the 6 screws (indicated) that secure the Left Main Shroud. Remove the bottom screws first, and then the top screws. Set the
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 76
    (C) to the Main Frame. Carefully remove the old RPM Sensor and cable and discard it. NOTICE: Do not pinch or cut the cables. B C C1 Recumbent bike C D 8. Installation is the reverse procedure. C1 NOTICE: Do not pinch or cut the cables. Be sure the routing for the B new RPM Sensor cable
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 77
    is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 10. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 78
    instructions for the replacement of the Seat Rail and Seat Slider Assembly on the Schwinn™ 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 79
    Disconnect all power to the machine before you service it. Note: Your machine may not match the for reassembly. 4. Remove the Seat Bottom from the Seat Frame Assembly and set it safely aside. 5. Using a 4mm hex wrench, loosen and remove the hardware that attaches the Seat Back to the Seat Frame
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 80
    and Seat Frame Assembly safely aside. NOTICE: B e sure not to pinch or cut any cables. This step may require two people. X2 * ** 4mm 6mm X4 * * * 8. Using a #2 Phillips screwdriver, loosen and remove the screw that secures the front Seat Rail End Cap. Bend the edges of the rear Seat Rail End Cap
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 81
    the screws that secure the Right Rear Shroud. Slowly remove the Right Shroud. Set the hardware and Right Shroud safely aside for reassembly. 11. Using a 6mm hex wrench, loosen and remove the indicated hardware from both sides of the Seat Rail. Set the hardware safely aside. 12. Carefully remove
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 82
    tucked inside the Top Cap. 14. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 83
    instructions for the replacement of the Servo Motor on the Schwinn™ 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can cause a
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 84
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 85
    aside for reassembly. Discard the old Console Mast. NOTICE: Do not pinch or cut the cables. This step may require two people. X4 6mm 5. Using a #2 Phillips Screwdriver, remove the 6 screws (indicated) that secure the Left Main Shroud. Remove the bottom screws first, and then the top screws. Set the
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 86
    6. Insert 2.5" x 10" cardboard between the Brake Magnet (C) and the Flywheel (B), and tape the cardboard to the Brake Magnet. Note: Be sure the cardboard covers all of the Brake Magnet. B 7. Observe the cable routing to the wiring harness (D) on your machine. Disconnect the Speed Sensor Cable (E)
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 87
    10. Use the pliers to unhook the Tension Spring (J) from the Main Frame. Pull back and it. G 15. Reinstall the Console Mast and Top Shroud. Installation is the reverse procedure. 16. Turn the power on. by plugging in the machine. Machine is on. Current is active. There is risk of electrical shock.
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 88
    Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) M C B (L) 21. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 89
    the Shrouds on the Schwinn™ 230 / 510R Bikes NOTICE: This document provides instructions for the replacement of the Shrouds on the Schwinn™ 230 / 510R Recumbent Bikes. Replacement Procedure Skill Level: II 8027973.020122.A If you need assistance, please contact Customer Service (if purchased in
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 90
    Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Note: T he Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 91
    aside for reassembly. Discard the old Console Mast. NOTICE: Do not pinch or cut the cables. This step may require two people. X4 6mm 6. Using a #2 Phillips Screwdriver, remove the 6 screws (indicated) that secure the Left Main Shroud. Remove the bottom screws first, and then the top screws. Slowly
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 92
    the edges of the Top Caps to disengage the inside tabs from the Main Assembly, and remove. Set the Top Caps safely aside for reassembly. 9. Using a #2 Phillips Screwdriver, remove the screws (indicated) that secure the Left Rear Shroud. Remove the bottom screws first, and then the top screws. Slowly
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 93
    is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 13. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 94
    instructions for the replacement of the Transport Wheels on the Schwinn™ 130 / 510U Upright Bikes and 230 / 510R Recumbent Bikes. If you need assistance, please contact Customer Service are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts
  • Schwinn 230 Recumbent Bike 2020 model | Service Manual - Page 95
    the end of the Front Stabilizer. 3. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner
  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
1
Schwinn
™
230 / 510R (Model Year 2020)
Recumbent Bike Service Manual
8027921.020122.A
Service Manual
Table of Contents
8027965.020122.A
TM
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125
U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com |
Printed in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations.
|
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
Section Code
Section
Page Number
1
Important Safety Instructions
2
1
Safety Warning Labels and Serial Number
3
1
FCC Compliance
3
1
Specifications
4
1
Maintenance
5
1
Moving the Bike
6
1
Leveling the Bike
6
1
Connectivity
7
1
Troubleshooting
8
1
Console Service Mode
9
1
Maintenance Parts Exploded View
10
1
Replacement Procedure Skill Level
11
Mechanical Procedures
2
Adjust the Belt Tension
12
3
Set the Brake Tension (Calibration)
18
Part Replacement
4
Belt Tensioner Assembly (Idler Assembly)
24
5
Brake Assembly
30
6
Console
36
7
Console Mast
38
8
Data Cable in the Mast
41
9
Drive Belt and Flywheel Assembly
45
10
Drive Pulley (Crank Assembly)
53
11
Heart Rate Cable in the Mast
60
12
Pedals
64
13
Power Inlet
67
14
RPM Sensor (Speed Sensor)
73
15
Seat Rail Assembly
78
16
Servo Motor
83
17
Shrouds
89
18
Transport Wheels
94