Canon PIXMA iP5200 Service Manual

Canon PIXMA iP5200 Manual

Canon PIXMA iP5200 manual table of contents:

  • Canon PIXMA iP5200 | Service Manual - Page 1
    PIXMA iP5200 PIXMA iP5200R SERVICE MANUAL Canon Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which shall be retained for reference purposes by Authorized Service Facilities of Canon U.S.A. Its unauthorized use is...
  • Canon PIXMA iP5200 | Service Manual - Page 2
    ... this manual are registered trademarks or trademarks of the respective holders. Copyright All rights reserved. No parts of this manual may be reproduced in any form or ... into another language without the written permission of Canon Inc., except in the case of internal business use....
  • Canon PIXMA iP5200 | Service Manual - Page 3
    ... three parts to provide information necessary to service the PIXMA iP5200: Part 1: Maintenance Information on maintenance and ... such as FAQ's (Frequently Asked Questions) of the PIXMA iP5200 Part 3: Appendix Block diagrams and pin layouts of the PIXMA iP5200 Reference: This manual does not provide ...
  • Canon PIXMA iP5200 | Service Manual - Page 4
    ... DISPLAY / INDICATION 2-1. Operator Call Errors 2-2. Service Call Errors 2-3. Warnings 2-4. Troubleshooting by Symptom 3. REPAIR 3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) 3-2. Special Notes on Repair Servicing 3-3. ...
  • Canon PIXMA iP5200 | Service Manual - Page 5
    Part 1 MAINTENANCE
  • Canon PIXMA iP5200 | Service Manual - Page 6
    ... check - At platen unit replacement functionality for presence of - At carriage unit replacement the ink tanks and each ink tank position. LF correction - At feed roller replacement - At logic board replacement To correct the line feed accuracy 1 min....
  • Canon PIXMA iP5200 | Service Manual - Page 7
  • Canon PIXMA iP5200 | Service Manual - Page 8
    ..., borderless printing 4 x 6, photo, borderless printing Postcard, photo, borderless printing (3) Ink tank (target value) 8,300 pages 5,400 pages 400 pages 3,200 pages 700 pages Pattern Black text Ink tank used PGI-5BK PGI-5BK CLI-8Y Print yield Approx....
  • Canon PIXMA iP5200 | Service Manual - Page 9
    immediately after it is unsealed, until the ink is out. Ink yield may vary depending on texts and photos printed, application software, print mode, and ... used. 1-4. Special Tools Name Grease FLOIL KG-107A Tool No. Application Remarks QY9-0057-000 To be applied to the ...
  • Canon PIXMA iP5200 | Service Manual - Page 10
    ...Orange) Alarm LED blinking in orange 2 times Error [Error code] No paper. (ASF) [1000] Solution ... Front door close error. [1250] 4 times No ink. [1600] Replace the empty ink tank(s), or press Pressing the the... the error without ink tank replacement, however, ink may run out during printing. Install...
  • Canon PIXMA iP5200 | Service Manual - Page 11
    [1401]
  • Canon PIXMA iP5200 | Service Manual - Page 12
    ... cover open. [1200] An error occurred in an ink tank (the ink tank LED is turned off). Replace the ink tank(s). Close the access cover. *1: Only for models supporting CD / DVD printing *2: Only for models not supporting CD / DVD printing
  • Canon PIXMA iP5200 | Service Manual - Page 13
    ... feed cam sensor error [6B10] USB Host Vbus over current [9000] Valve sensor error [6C00] 15 times 16 times 17 times 19 times Motor driver error [6D00] Ink tank position sensor error [6502] Other hardware error 20 times 1-8
  • Canon PIXMA iP5200 | Service Manual - Page 14
    Continuous alternate blinking Alarm LED lit [6500] ROM error - Logic board ass'y (QM2-2733)*1 RAM error - Logic ... is displayed, the carriage does not move to the ink tank replacement position when the access cover is opened. 2-4. Troubleshooting by Symptom Symptom The power does not turn on. The...
  • Canon PIXMA iP5200 | Service Manual - Page 15
    ... feed unit, or - cassette. No printing, or no color ejected. Replace the - ink tank, - print head*2, ... ASF sub-rollers. A part of a line is missing on printouts. Replace the - ink tank, or - print head*2. ... incorrect. No ejection of black ink. Replace the logic board ass'y*1. Replace the - ink tank, ...
  • Canon PIXMA iP5200 | Service Manual - Page 16
    - timing slit disk film, - timing sensor unit, or - logic board ass'y*1.
  • Canon PIXMA iP5200 | Service Manual - Page 17
    3. REPAIR 3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) Service part Logic ...ink amount is 7% or more, also replace the ink absorber kit when replacing the logic board ass'y.....] 3. Perform the print head alignment in the user mode. - Service test print - EEPROM information ...
  • Canon PIXMA iP5200 | Service Manual - Page 18
    ... waste ink ink tube from being tube to the waste ink pinched when tube holder. reassembling the printer unit chassis into the ... the tube (at 2 locations). [See 3-2. Special Notes on Repair Servicing, (3) Printer unit and bottom case unit assembly.] After replacement: 1. Check the ink system function....
  • Canon PIXMA iP5200 | Service Manual - Page 19
    .... - Protect electrical parts from damage due to static electricity. - Before removing a unit, after removing the power cord, allow the printer to sit for approx. 1 minute (for ... timing slit disk film. No grease or abrasion is allowed. - Protect the units from soiled with ink. - Protect the ...
  • Canon PIXMA iP5200 | Service Manual - Page 20
    3-2. Special Notes on Repair Servicing (1) External cover removal
  • Canon PIXMA iP5200 | Service Manual - Page 21
    (IV) Hold the left and right corners indicated by the blue circle, and lift the upper case to remove it. Note: In removing or re-assembling the upper case, make sure not to damage the ink tank sensor and ink tank sensor cover. Left side Right side
  • Canon PIXMA iP5200 | Service Manual - Page 22
    Top view Rear view
  • Canon PIXMA iP5200 | Service Manual - Page 23
  • Canon PIXMA iP5200 | Service Manual - Page 24
  • Canon PIXMA iP5200 | Service Manual - Page 25
    To the top 1-20
  • Canon PIXMA iP5200 | Service Manual - Page 26
    ... the direction indicated by the blue arrow in the figure below). 2) After replacement, be sure to perform the service test print, and confirm that no strange noise or faulty print operation (due to dislocation of the belt or gear, or out-of...
  • Canon PIXMA iP5200 | Service Manual - Page 27
    2) CL base / CL gear 1-22
  • Canon PIXMA iP5200 | Service Manual - Page 28
  • Canon PIXMA iP5200 | Service Manual - Page 29
    ... ink absorber (ink absorber kit). The standard amount for waste ink absorber replacement is given in the table below. Waste ink amount*1 Less than... or more Ink absorber kit replacement Not required. Required. *1: Check the waste ink amount by service test print or EEPROM information print. [See 3.3....
  • Canon PIXMA iP5200 | Service Manual - Page 30
    2) Press and hold the Resume/Cancel button until the Power LED blinks in green the specified number of times listed in the table below, and release it. The operation starts. Power LED blinking 1 time 2 times Operation Print head manual cleaning Nozzle check pattern printing Set a ...
  • Canon PIXMA iP5200 | Service Manual - Page 31
    Note: At the end of the service mode, press the Power button. To protect the media sensor from being dislocated during transportation, the paper lifting plate of the sheet feeder unit will be raised.
  • Canon PIXMA iP5200 | Service Manual - Page 32
    15 times Orange (Alarm) Return to the menu selection Note: If the Resume/Cancel button is pressed 16 or more times, the Alarm or Power LED lights steadily without any changes.
  • Canon PIXMA iP5200 | Service Manual - Page 33
    ...Paper is the most desirable for LF correction printing (Canon HR-101 is used at the production site),...button is NOT pressed, and only the Power button is pressed, the printer remains in the LF correction ... 5 times or more, then the Power button is pressed, the printer returns to the service mode menu ...
  • Canon PIXMA iP5200 | Service Manual - Page 34
    ... in step 1) is used, select the Pattern No. 0 (zero), leave the Resume/Cancel button untouched, and press the Power button. - Each time the ... in green. - If the Resume/Cancel button is pressed 3 times or more, then the Power button is pressed, the printer returns to the service mode menu selection.
  • Canon PIXMA iP5200 | Service Manual - Page 35
    ... below. (The information is given in the upper portion of the printout.) iP5200: Model name US: Destination Vx.xx... AB (K = OK Y = OK ...): Ink system check result On the service test ... printing due to line feeding: There shall be no remarkable streaks or unevenness. - Check 5, LF ...
  • Canon PIXMA iP5200 | Service Manual - Page 36
  • Canon PIXMA iP5200 | Service Manual - Page 37
    ...error record 8. Last printing time 9. Purging count (manual/deep cleaning/timer/dot count/ink tank replacement) 10. Cleaning time (BK/...11. Print head replacement count (PBK/BK/Y/M/C) 12. Ink tank replacement count (PBK/BK/Y/M/C) 13. Ink status 14. Power-on count (soft)...
  • Canon PIXMA iP5200 | Service Manual - Page 38
    value (ASF back side, U-turn front side, U-turn back side)*1 33. Print head temperature (BK/CL) *1: not used for servicing 34. Inside temperature 35. Line inspection information
  • Canon PIXMA iP5200 | Service Manual - Page 39
    ...This section describes the procedures for transporting the printer for returning after repair, etc. 1) In the service mode, press the Power button to finish the mode,.... 2) Keep the print head and ink tanks installed in the carriage. [See Caution 1 below.] 3) Turn off the printer to securely lock the ...
  • Canon PIXMA iP5200 | Service Manual - Page 40
    Part 2 TECHNICAL REFERENCE
  • Canon PIXMA iP5200 | Service Manual - Page 41
    1. NEW TECHNOLOGIES (1) New ink tank system (PGI-5BK, CLI-8 series)
  • Canon PIXMA iP5200 | Service Manual - Page 42
    ... MODE AND AMOUNT OF INK PURGED To prevent printing problems due to bubbles, dust, ...: - Cleaning on arrival: Performed when the access cover is closed. - Manual cleaning / deep cleaning: Performed ... the caps) 100 Condition Details On arrival of the printer (All in sequence) First to third cleaning ...
  • Canon PIXMA iP5200 | Service Manual - Page 43
    ... time only) (Black/Color/All at the same time) - Via the printer driver (Selectable from Black, Color, or All at the same time) Manual cleaning Deep cleaning 0.20 ... at the same time) 35 (Black) 40 (Color) Via the printer driver (Selectable from 1.95 (Black) (Black/Color/All at Black...
  • Canon PIXMA iP5200 | Service Manual - Page 44
    tanks is replaced, Color cleaning is performed. Both the black and color ink tanks are replaced, All-at-the-same-time cleaning is performed. To the top 2-4
  • Canon PIXMA iP5200 | Service Manual - Page 45
    3. PRINT MODE 3-1. Resolution (1) Normal color printing
  • Canon PIXMA iP5200 | Service Manual - Page 46
    (4) Duplex printing (5) Camera Direct printing
  • Canon PIXMA iP5200 | Service Manual - Page 47
    4. FAQ (Problems Specific to the iP5200 and Corrective Actions) No. * Function Phenomenon Condition Cause Due to its mechanism, contact of the PF ... paper feed problems. Since coaxial - Align the paper tolerance guide to the between the paper edge pinch roller and tighter than ...
  • Canon PIXMA iP5200 | Service Manual - Page 48
    ... performed to cleaning (from - The back the size slightly the printer side of larger than the driver) up to 3 paper gets paper size, and times*1. smeared. ink off the ... platen ribs Bottom plate cleaning (from were cleaned with the printer driver) up to 3 cotton swab, paper gets times*1....
  • Canon PIXMA iP5200 | Service Manual - Page 49
    ...the paper feed rollers contact when picking up the paper). Soiling on paper The printer has been used for a long period of time with the ...is done from the cassette with the ASF cover closed, ink mist is kept inside the printer, attaching to the ASF sub-pick-up rollers. Since the subrollers usually do...
  • Canon PIXMA iP5200 | Service Manual - Page 50
    ...set in the ASF warping portions of paper get over the cover guide, not being aligned along the guide properly. Uneven - In the low printing at the temperature and trailing edge of low humidity ... cleaning. coefficient of the paper ejection - Perform manual rollers, or due to print head inaccuracy...
  • Canon PIXMA iP5200 | Service Manual - Page 51
  • Canon PIXMA iP5200 | Service Manual - Page 52
    usage. C: The symptom is unlikely to be recognized by the user, and no practical issues are assumed.
  • Canon PIXMA iP5200 | Service Manual - Page 53
    Part 3 APPENDIX
  • Canon PIXMA iP5200 | Service Manual - Page 54
    PIXMA iP5200 Specifications Type Desktop serial color bubble jet printer Paper feeding method Auto sheet feed (ASF, cassette,... paper) Paper weight 64 to 105g/m2 Access cover open, Presence of print head / ink tanks, Opening / Closing of front door, Remaining ink amount (optical / dot ...
  • Canon PIXMA iP5200 | Service Manual - Page 55
    ...-8BK/C/M/Y (dye-based) Print head, approx. 60g As a service part (not including ink tanks) QY6-0061-000 Model Destination Pigmentbased PIG-5BK PIXMA iP5200 Overseas models O BCI-9BK X CLI-8BK O BCI-7eBK X O BCI-7eC X Dye-based CLI-8C CLI-8M O...
  • Canon PIXMA iP5200 | Service Manual - Page 56
    PIXMA iP5200R REFERENCE MANUAL This reference manual describes differences from the base model, PIXMA iP5200. When referring to the PIXMA iP5200 Service Manual, Service Parts Number in it may be different from PIXMA iP5200 model. Please refer to the PIXUS iP5200R/PIXMA iP5200R Parts Catalog ...
  • Canon PIXMA iP5200 | Service Manual - Page 57
    ... / LIST OF TROUBLESHOOTING 2.2 Service Call Errors (by LED Blinking in Orange and Green Alternately, or Lit in Orange) 2.4 Troubleshooting by ... Verification Items (3) Network setting information (NIC EEPROM information) Print Part 3: 8 8 1. 2. APPENDIX BLOCK DIAGRAM PIXMA iP5200R SPECIFICATION 2
  • Canon PIXMA iP5200 | Service Manual - Page 58
    ... information print) 2. LIST OF ERROR DISPLAY / INDICATION 2.2 Service Call Errors (added to iP5200) Error NIC BOARD error [6550] Solution (Replacement of listed...Re-confirm network setting (user's environment). Remarks 3. REPAIR 3.1 Notes on Service Part Replacement (and Disassembling/...
  • Canon PIXMA iP5200 | Service Manual - Page 59
    ... driver - Network Setup - Canon IJ Network Tool 3.2 (4) Special Notes on Repair Servicing User mode (added to iP5200) Procedures See below. Remarks Function Network setting information print (NIC EEPROM information ...
  • Canon PIXMA iP5200 | Service Manual - Page 60
    3.4 (3) Verification Items Network setting information (NIC EEPROM information) print Canon iP5200R Network Congiguration Page Printer Firmware Version : iP5200R :1.02 Wireless LAN Standard Destination MAC ...
  • Canon PIXMA iP5200 | Service Manual - Page 61
    ... of list items Settable values: Settable values for users Default values: Values at shipment from the plant Items ... Default values * Items set to default values Printer Firmware Version Wireless LAN Standard Destination MAC Address Network Type SSID Printer name NIC firmware version Wireless LAN ...
  • Canon PIXMA iP5200 | Service Manual - Page 62
    ... Address Subnet Mask Default Gateway MAC Address IP Address Auto/Manual 0.0.0.0 - 255.255.255.255 0.0.0.0 - 255.255.255.255 0.0.0.0 -...O O O O Admin Password Device Status Admin password setting Printing of device status When error occurs, error code is displayed. Other than this case, Available is...
  • Canon PIXMA iP5200 | Service Manual - Page 63
    ... CN302 USB I/F The parts other than NIC Board and /F board are same as iP5200. 2. PIXMA iP5200R SPECIFICATION (differences from iP5200)... and printing speed when connected with the USB cable are the same as the PIXMA iP5200. * Printing speed when connected with wireless LAN varies ...
  • Canon PIXMA iP5200 | Service Manual - Page 64
    < Network specifications > Communication protocol Wired LAN Compliant standard Transmission speed Wireless LAN Compliant standard Used frequency band Channel Transmission system Transmission speed Communication distance Security Other Acquired standard TCP / IP, UPD IEEE802.3u (100BASE-TX) / ...



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Canon PIXMA iP5200 Manual