Schwinn 510e Elliptical Service Manual
Schwinn 510e Elliptical Manual
 |
View all Schwinn 510e Elliptical manuals
Add to My Manuals
Save this manual to your list of manuals |
Schwinn 510e Elliptical manual content summary:
- Schwinn 510e Elliptical | Service Manual - Page 1
Schwinn® 411 / 510e Elliptical Service Manual Table of Contents Section Code Section 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 General Warnings and Troubleshooting Important Safety Instructions Safety Warning Labels and Serial Number Specifications Moving the - Schwinn 510e Elliptical | Service Manual - Page 2
NOTICE: T his document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Schwinn® 411 / 510e Elliptical . If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased - Schwinn 510e Elliptical | Service Manual - Page 3
Product Specification (bottom side of Rail Assembly) WARNING! • Injury or death all warnings on this machine. • Refer to the Owner's Manual for additional warnings and safety information. • The heart rate the equipment. The machine and power supply comply with Part 15 of the FCC rules. Operation - Schwinn 510e Elliptical | Service Manual - Page 4
Pedal Height: Machine Weight: 136 kg ( 300 lbs.) 43.2 cm ( 17" ) 45.8 kg ( 101 lbs.) Total Surface Area (footprint) of equipment: 8180.1 cm2 Power Requirements: Input Voltage: 100-240V AC, 50-60Hz, 0.4A Output Voltage: 9V DC, 1.5A DO NOT dispose of this product as refuse. This product is - Schwinn 510e Elliptical | Service Manual - Page 5
the machine into position. NOTICE: B e careful when you move the elliptical. Abrupt motions can affect the computer operation. Leveling the Machine The in your workout area. 2. Safely stand on the back of the Rail Assembly for approximately 20 seconds. 3. Step off the machine. 4. Loosen the - Schwinn 510e Elliptical | Service Manual - Page 6
inform you of when there is an update to your machine. 1. Download the free App, named Schwinn Toolbox™. The App is available on the App Store and Google Play™. Note: For a complete list of supported devices, review the App on the App Store or Google Play™. 2. Install the App. When notified that - Schwinn 510e Elliptical | Service Manual - Page 7
the labels. If purchased in US/Canada, contact Customer Service for replacement labels. If purchased outside US/Canada, contact your local distributor for them. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the - Schwinn 510e Elliptical | Service Manual - Page 8
Maintenance Parts A Console B Console Mast C Console Cable, Upper D Rear Shroud E Right Side Shroud F Console Cable, Lower G Frame Assembly H Left Side Shroud I Crank Speed Sensor DD Servo Motor EE Brake Assembly FF Power Inlet GG Fly Wheel HH Tensioner II Drive Belt JJ Speed Sensor Magnet KK Drive - Schwinn 510e Elliptical | Service Manual - Page 9
A Z AA Y B X W V C D F G U E T HI K L J M N S BB R P O Q Q R R CC KK DD JJ II EE HH GG FF 9 - Schwinn 510e Elliptical | Service Manual - Page 10
TROUBLESHOOTING Condition/Problem No display/partial display/ unit will not turn on Unit connections are fine, replace the Console. If the above steps do not resolve the problem, contact Customer Service (if inside US/Canada) or your local distributor (if outside US/Canada). HR cable connection - Schwinn 510e Elliptical | Service Manual - Page 11
move, adjust until they are within the proper range. Replace Servo Motor if not functioning properly. If the above steps do not resolve the problem, contact Customer Service (if inside US/Canada) or your local distributor (if outside US/Canada) for further assistance. Make sure unit is plugged into - Schwinn 510e Elliptical | Service Manual - Page 12
Condition/Problem Squeaking noise that appears a few minutes into a workout and grease can also be applied for a temporary fix. Contact Customer Service (if inside US/Canada) or your local distributor (if outside US/Canada) for further assistance. Roller squeaking on rail Apply silicone lubricant - Schwinn 510e Elliptical | Service Manual - Page 13
REPLACEMENT PROCEDURE SKILL LEVEL Level I : Level II : Level III : Low - very little mechanical the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. ! When disposing of old parts, obey - Schwinn 510e Elliptical | Service Manual - Page 14
the Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: II 8018487.100118.B NOTICE: T his document provides instructions to adjust the tension of the Drive Belt on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada - Schwinn 510e Elliptical | Service Manual - Page 15
and machine. 2. Set the resistance level to the maximum setting on the Console. 3. Unplug the AC Adapter from the wall outlet and machine. 4. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center Engine Shroud - Schwinn 510e Elliptical | Service Manual - Page 16
the 4 screws that attach each of the Lower Engine Shrouds, and remove them. Left Upper Engine Shroud Power Inlet Lower Engine Shroud, Left 9. To test the Drive Belt tension: • Push the Drive Belt the nut and bolt on the Tensioner Bracket (Idler Assembly). Midpoint of Drive Belt Drive Belt 16 - Schwinn 510e Elliptical | Service Manual - Page 17
of when the parts were removed. 15. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. Frame Bracket - Schwinn 510e Elliptical | Service Manual - Page 18
on the Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: II 8018488.100118.B NOTICE: T his document provides instructions to set the Brake Tension on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your - Schwinn 510e Elliptical | Service Manual - Page 19
the power on to the machine. 2. Set the resistance level to the maximum setting on the Console. 3. Unplug the AC Adapter from the wall outlet and machine. 4. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center - Schwinn 510e Elliptical | Service Manual - Page 20
. 8. Using a #2 Phillips screwdriver, remove the 4 screws that attach each of the Lower Engine Shrouds, and remove them. Left Upper Engine Shroud Power Inlet Lower Engine Shroud, Left 9. Insert 2.5" x 10" cardboard between the Brake Magnet and the Flywheel, and tape the cardboard to the Brake - Schwinn 510e Elliptical | Service Manual - Page 21
, power up the machine to verify that the Magnet Arm can move freely, and that the Brake Magnet and Flywheel do not touch at the maximum resistance level resistance level. 14. Unplug the AC Adapter from the wall outlet and machine. 15. Re-assemble the machine in the reverse order of when the parts - Schwinn 510e Elliptical | Service Manual - Page 22
Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: II 8018489.100118.B NOTICE: T his document provides instructions for the replacement of the Brake Assembly on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada - Schwinn 510e Elliptical | Service Manual - Page 23
. 2. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center Engine Shroud 3. Using a #2 Phillips screwdriver, remove the indicated screws (by ovals) from the Right Upper Engine Shroud. Note: To assist with - Schwinn 510e Elliptical | Service Manual - Page 24
. 6. Using a #2 Phillips screwdriver, remove the 4 screws that attach each of the Lower Engine Shrouds, and remove them. Left Upper Engine Shroud Power Inlet Lower Engine Shroud, Left 7. Insert 2.5" x 10" cardboard between the Brake Magnet and the Flywheel, and tape the cardboard to the Brake - Schwinn 510e Elliptical | Service Manual - Page 25
order of when the parts were removed. 16. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. Flywheel 25 - Schwinn 510e Elliptical | Service Manual - Page 26
on the Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: I 8018490.100118.B NOTICE: T his document provides instructions for the replacement of the Console on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or - Schwinn 510e Elliptical | Service Manual - Page 27
1. Unplug the AC Adapter from the wall outlet and machine. Console 2. Using a #2 Phillips screwdriver, remove the four indicated screws (by arrows) from the Console. Console 27 - Schwinn 510e Elliptical | Service Manual - Page 28
of when the parts were removed. 5. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. Console Mast 28 - Schwinn 510e Elliptical | Service Manual - Page 29
Skill Level: III 8020407.100118.A NOTICE: T his document provides instructions for the replacement of the Console Mast on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 510e Elliptical | Service Manual - Page 30
1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Pivot Shroud from the Frame Assembly. Pivot Shroud 3. Using a #2 Phillips screwdriver, remove the two screws that secure the Handlebar Shrouds. 4. Remove the Handlebar Shrouds from the Frame Assembly. Handlebar Shrouds 30 - Schwinn 510e Elliptical | Service Manual - Page 31
the Handlebar Assemblies from the Frame Assembly and place outside the work area. 7. Using a #2 Phillips screwdriver, remove the two indicated screws (by arrows) from the Water Bottle Holder. Be prepared to support the Holder when the screws are removed. Console Mast Handlebar Assemblies Pedal Arm - Schwinn 510e Elliptical | Service Manual - Page 32
. Using a 6mm hex wrench, remove the 6 sets of hardware (indicated by oval) from the Console Mast. 11. Slightly lift the Console Mast from the Frame Assembly and disconnect the Cables. Fully remove the old Console Mast with Cables. Note: Do not crimp the Cables. Do not allow the Cable to fall - Schwinn 510e Elliptical | Service Manual - Page 33
12. With the new Console Mast, connect the Cable from the Frame Assembly and then attach the Console Mast. Note: Do not crimp the Cables. X6 6mm 13. Re-assemble the machine in the reverse order of when the parts were removed. 14. Final Inspection Inspect your machine to ensure that all hardware is - Schwinn 510e Elliptical | Service Manual - Page 34
Skill Level: III 8018491.100118.B NOTICE: T his document provides instructions for the replacement of the Crank Arm on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 510e Elliptical | Service Manual - Page 35
(by oval) from the Leg and Crank Arm. 4. Carefully slide the Leg / Pedal Assembly off of the Crank Arm and place outside the work area. 5. Repeat the last three Steps on the other side of the machine if replacing the other Crank Arm. 6. Using a small standard screwdriver, gently pry the Cap out - Schwinn 510e Elliptical | Service Manual - Page 36
your machine. 10. Re-assemble the machine in the reverse order of when the parts were removed. 11. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled - Schwinn 510e Elliptical | Service Manual - Page 37
Skill Level: II 8018492.100118.B NOTICE: T his document provides instructions for the replacement of the Drive Belt on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 510e Elliptical | Service Manual - Page 38
machine. 2. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center Engine Shroud 3. Using a #2 Phillips screwdriver, remove the indicated screws (by ovals) from the Right Upper Engine Shroud. Note: To assist with - Schwinn 510e Elliptical | Service Manual - Page 39
8. Using a 6mm hex wrench, remove the indicated hardware (by oval) from the Left Leg and Crank Arm. 9. Carefully slide the Left Leg / Pedal Assembly off of the Crank Arm and place outside the work area. Power Inlet Lower Engine Shroud, Left Crank Arm Left Leg Lower Handlebar Left Pedal Arm 39 - Schwinn 510e Elliptical | Service Manual - Page 40
is correct, go to Step 18. If the tension is too loose or too tight, adjust the nut and bolt on the Tensioner Bracket (Idler Assembly). 14. Using a 6mm hex wrench, loosen the Tensioner Hardware. 15. Adjust the Tensioner Nut on the Tensioner Bolt using a 10mm open end wrench. 16. When - Schwinn 510e Elliptical | Service Manual - Page 41
if necessary. 18. Re-assemble the machine in the reverse order of when the parts were removed. 19. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled - Schwinn 510e Elliptical | Service Manual - Page 42
Level: II 8018493.100118.B NOTICE: T his document provides instructions for the replacement of the Input/Output (I/O) Cable on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 510e Elliptical | Service Manual - Page 43
to pivot downward and come to rest. Be sure not to be in the path of the Handlebar Assembly. 3. Remove the Pivot Shroud from the Frame Assembly. Pivot Shroud 4. Using a #2 Phillips screwdriver, remove the two screws that secure the Handlebar Shrouds. 5. Remove the Handlebar Shrouds from the - Schwinn 510e Elliptical | Service Manual - Page 44
Using a 6mm hex wrench, remove the 6 sets of hardware (indicated by oval) from the Console Mast. 9. Slightly lift the Console Mast from the Frame Assembly and disconnect the Cables. Fully remove the Console Mast with the Cables. Note: D o not crimp the Cables. Do not allow the Cables to be pulled - Schwinn 510e Elliptical | Service Manual - Page 45
string or wire to the end of the old I/O Cable where it attached to the Console. 13. Slightly lift the Console Mast from the Frame Assembly and disconnect the Cables. Fully remove the Console Mast with the Cables. Note: Do not crimp the Cables. Do not allow the Cables to be - Schwinn 510e Elliptical | Service Manual - Page 46
Cables to the Frame Assembly, and then re-attach assemble the machine in the reverse order of when the parts were removed. 21. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled - Schwinn 510e Elliptical | Service Manual - Page 47
Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: II 8020409.100118.A NOTICE: T his document provides instructions for the replacement of the Pedals and Legs on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada - Schwinn 510e Elliptical | Service Manual - Page 48
and Pedal Arm. 4. Remove the old Leg and Pedal Arm from the Frame Assembly. Note: Be sure to observe the proper orientation of the Leg to assist with re-assembly. Leg Handlebar Assemblies Pedal Arm 5. If replacing the Pedal Arm, remove the Foot Pad Insert from the Pedal. 6. Using a #2 Phillips - Schwinn 510e Elliptical | Service Manual - Page 49
old Leg and/or Pedal Arm and replace with the new Leg and/or Pedal Arm. 8. Re-assemble the machine in the reverse order of when the parts were removed. 9. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine - Schwinn 510e Elliptical | Service Manual - Page 50
Skill Level: I 8020410.100118.A NOTICE: T his document provides instructions for the replacement of the Power Inlet on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 510e Elliptical | Service Manual - Page 51
. 2. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center Engine Shroud 3. Using a #2 Phillips screwdriver, remove the indicated screws (by ovals) from the Right Upper Engine Shroud. Note: To assist with - Schwinn 510e Elliptical | Service Manual - Page 52
Shroud. Note: Do not crimp the Cable. 6. Remove the old Power Inlet Assembly, and replace with the new Power Inlet Assembly. Note: Do not crimp the Cables. 7. Re-assemble the machine in the reverse order of when the parts were removed. 8. Final Inspection Inspect your machine to ensure that all - Schwinn 510e Elliptical | Service Manual - Page 53
Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: III 8020411.100118.A NOTICE: T his document provides instructions for the replacement of the Rail Assembly on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada - Schwinn 510e Elliptical | Service Manual - Page 54
1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Pivot Shroud from the Frame Assembly. Pivot Shroud 3. Using a #2 Phillips screwdriver, remove the two screws that secure the Handlebar Shrouds. 4. Remove the Handlebar Shrouds from the Frame Assembly. Handlebar Shrouds 54 - Schwinn 510e Elliptical | Service Manual - Page 55
pivot downward and come to rest. Be sure not to be in the path of the Handlebar Assembly. 6. Carefully remove the Handlebar Assemblies from the Frame Assembly and place outside the work area. 7. Using a 6mm hex wrench, remove the indicated hardware (by an oval) from the Leg and Crank Arm. 8. Remove - Schwinn 510e Elliptical | Service Manual - Page 56
Assembly. Be prepared to support the Frame Assembly before removing the hardware. The Frame Assembly may be awkward when released from the Rail Assembly Frame Assembly from the old Rail Assembly and place onto the new Rail Assembly. Re-assemble the machine in the reverse order of when the parts were - Schwinn 510e Elliptical | Service Manual - Page 57
Skill Level: III 8018495.100118.B NOTICE: T his document provides instructions for the replacement of the Servo Motor on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 510e Elliptical | Service Manual - Page 58
1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Pivot Shroud from the Frame Assembly. Pivot Shroud 3. Using a #2 Phillips screwdriver, remove the two screws that secure the Handlebar Shrouds. 4. Remove the Handlebar Shrouds from the Frame Assembly. Handlebar Shrouds 58 - Schwinn 510e Elliptical | Service Manual - Page 59
Using a 6mm hex wrench, remove the 6 sets of hardware (indicated by oval) from the Console Mast. 8. Slightly lift the Console Mast from the Frame Assembly and disconnect the Cables. Fully remove the Console Mast with the Cables. Note: D o not crimp the Cables. Do not allow the Cables to be pulled - Schwinn 510e Elliptical | Service Manual - Page 60
9. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center Engine Shroud 10. Using a #2 Phillips screwdriver, remove the indicated screws (by ovals) from the Right Upper Engine Shroud. Note: To assist with re- - Schwinn 510e Elliptical | Service Manual - Page 61
Lower Engine Shrouds, and remove them. Left Upper Engine Shroud Power Inlet Lower Engine Shroud, Left 14. Disconnect the Speed Sensor and Power Input Cables from the Servo Motor. Connectors are indicated by that attach the Servo Motor to the Frame Assembly. Power Input Cable Servo Motor 61 - Schwinn 510e Elliptical | Service Manual - Page 62
Assembly Frame Assembly. Untie Assembly. 24. Replace assemble the machine in the reverse order of when the parts were removed. 30. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled - Schwinn 510e Elliptical | Service Manual - Page 63
on the Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: I 8018496.100118.B NOTICE: T his document provides instructions for the replacement of the Shrouds on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or - Schwinn 510e Elliptical | Service Manual - Page 64
. 2. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center Engine Shroud 3. Using a #2 Phillips screwdriver, remove the indicated screws (by ovals) from the Right Upper Engine Shroud. Note: To assist with - Schwinn 510e Elliptical | Service Manual - Page 65
Engine Shroud. Note: T he Power Inlet is attached to the inside of the Left Upper Engine Shroud. Do not crimp the Power Inlet Cable. 5. Remove the Left Upper Engine Shroud Power Inlet Lower Engine Shroud, Left 7. Re-assemble the machine in the reverse order of when the parts were removed. 8. - Schwinn 510e Elliptical | Service Manual - Page 66
Skill Level: I 8020412.100118.A NOTICE: T his document provides instructions for the replacement of the Speed Sensor on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 510e Elliptical | Service Manual - Page 67
and machine. 2. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center Engine Shroud Note: S hrouds have been removed from the following images for clarity. 3. Disconnect the Speed Sensor Cable from the Servo - Schwinn 510e Elliptical | Service Manual - Page 68
5. Remove the old Speed Sensor and replace with the new Speed Sensor. 6. Re-assemble the machine in the reverse order of when the parts were removed. 7. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has - Schwinn 510e Elliptical | Service Manual - Page 69
the Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: II 8020413.100118.A NOTICE: T his document provides instructions for the replacement of the Tensioner on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or - Schwinn 510e Elliptical | Service Manual - Page 70
. 2. Using a standard screwdriver on the small slots along the edge of the Center Engine Shroud, gently pop it off from the Frame Assembly. Center Engine Shroud 3. Using a #2 Phillips screwdriver, remove the indicated screws (by ovals) from the Right Upper Engine Shroud. Note: To assist with - Schwinn 510e Elliptical | Service Manual - Page 71
each of the Lower Engine Shrouds, and remove them. Left Upper Engine Shroud Power Inlet Lower Engine Shroud, Left 7. Measure, or mark a piece of scrap . 10. Using a 6mm hex wrench, remove the Tensioner Hardware. 11. Replace the old Tensioner with the new Tensioner. Be sure the Drive Belt is - Schwinn 510e Elliptical | Service Manual - Page 72
of when the parts were removed. 17. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. Midpoint of Drive - Schwinn 510e Elliptical | Service Manual - Page 73
: II 8020408.100118.A NOTICE: T his document provides instructions for the replacement of the Upper and Lower Handlebar Arms on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 510e Elliptical | Service Manual - Page 74
hardware (by ovals) that connects the Upper Handlebar Arms to the Lower Handlebar Arms. 4. Remove the Upper Handlebar Arms from the Frame Assembly. Upper Handlebar Arms Pivot Shroud 5. Using two 6mm hex wrenches, remove the hardware that connects the Lower Handlebar Arms to the Pedal Arms - Schwinn 510e Elliptical | Service Manual - Page 75
that attaches the Lower Handlebar Arms to the Frame Assembly. 9. Carefully remove the Lower Handlebar Arms from the Frame Assembly and place outside the work area. Lower Handlebar Arms 10. Re-assemble the machine in the reverse order of when the parts were removed. 11. Final Inspection Inspect your - Schwinn 510e Elliptical | Service Manual - Page 76
Schwinn® 411 / 510e Elliptical Replacement Procedure Skill Level: I 8018494.100118.B NOTICE: T his document provides instructions for the replacement of the Transport Wheel on the Schwinn® 411 / 510e Elliptical. If you need assistance, please contact Customer Service (if purchased in US/Canada - Schwinn 510e Elliptical | Service Manual - Page 77
(indicated by arrows) that secures the Transport Wheel to the Rail Assembly. 3. Remove the old Transport Wheel and replace with the new Transport Wheel. Transport Wheel Rail Assembly 4. Re-assemble the machine in the reverse order of when the parts were removed. 5. Final Inspection Inspect your
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
 |
 |
1
Schwinn
®
411 / 510e Elliptical
Service Manual
8018484.100118.B
Service Manual
Table of Contents
8018485.100118.B
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125
U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com | Printed in
China | © 2018 Nautilus, Inc. | Schwinn and the Schwinn logo
are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations.
|
ORIGINAL DOCU-
MENT - ENGLISH VERSION ONLY
Section Code
Section
Page Number
1
General Warnings and Troubleshooting
2
1
Important Safety Instructions
2
1
Safety Warning Labels and Serial Number
3
1
Specifications
4
1
Moving the Machine
5
1
Leveling the Machine
5
1
Connectivity
6
1
Maintenance
7
1
Maintenance Parts
8
1
Troubleshooting
10
1
Replacement Procedure Skill Level
13
Mechanical Procedures
2
Adjust the Drive Belt Tension
14
3
Set the Brake Tension
18
Part Replacement
4
Brake Assembly
22
5
Console
26
6
Console Mast
29
7
Crank Arm
34
8
Drive Belt
37
9
Input/Output Cable
42
10
Pedals and Legs
47
11
Power Inlet
50
12
Rail Assembly
53
13
Servo Motor
57
14
Shrouds
63
15
Speed Sensor
66
16
Tensioner Assembly
69
17
Upper and Lower Handlebar Arms
73
18
Transport Wheel
76