Rheem RARL-JEC Installation Instructions - Page 43

Loss Of Lubrication, Flooded Starts, Slugging, Flooding - reviews

Page 43 highlights

LOSS OF LUBRICATION SYMPTOMS Compressor failures Low suction pressure Cold, Noisy compressor - Slugging Noisy compressor Cold, sweating compressor Low Load POSSIBLE CAUSE Line tubing too long Line tubing too large Low charge Refrigerant leaks Dilution of Oil with Refrigerant Migration Flooding Reduced air flow Short cycling of compressor FLOODED STARTS SYMPTOMS Liquid in the compressor shell Too much liquid in system SLUGGING SYMPTOMS On start up TEV hunting when running FLOODING SYMPTOMS Poor system control using a TEV Poor system control using capillary tubes Thermostat setting Faulty pressure control Loose wiring Thermostat POSSIBLE CAUSES Faulty or missing crankcase heater Incorrect piping Overcharge POSSIBLE CAUSES Incorrect piping Oversized TEV POSSIBLE CAUSES Loose sensing bulb Bulb in wrong location Wrong size TEV Improper superheat setting Overcharge High head pressures Evaporator air flow too low CHECK OR REMEDIES Add oil to the recommended level Reduce pipe size to improve oil return Check system charge Repair and recharge Observe piping guidelines Check crankcase heater Check system charge Dirty filter Dirty coil Wrong duct size Restricted duct Advise customer Replace control Check all control wires In supply air stream, out of calibration, Customer misuse CHECK OR REMEDIES Replace crankcase heater Check Piping guidelines Check and adjust charge CHECK OR REMEDIES Review pipe size guidelines Check TEV application CHECK OR REMEDIES Secure the bulb and insulate Relocate bulb Use correct replacement Adjust, if possible; Replace, if not Check system charge Dirty heat pump Restricted air flow Recirculation of air Adjust air flow to 400 CFM/Ton 43

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43
LOSS OF LUBRICATION
SYMPTOMS
POSSIBLE CAUSE
CHECK OR REMEDIES
Compressor failures
Line tubing too long
Add oil to the recommended level
Line tubing too large
Reduce pipe size to improve
oil return
Low suction pressure
Low charge
Check system charge
Refrigerant leaks
Repair and recharge
Cold, Noisy compressor - Slugging
Dilution of Oil with Refrigerant
Observe piping guidelines
Noisy compressor
Migration
Check crankcase heater
Cold, sweating compressor
Flooding
Check system charge
Low Load
Reduced air flow
Dirty filter
Dirty coil
Wrong duct size
Restricted duct
Thermostat setting
Advise customer
Short cycling of compressor
Faulty pressure control
Replace control
Loose wiring
Check all control wires
Thermostat
In supply air stream,
out of calibration,
Customer misuse
FLOODED STARTS
SYMPTOMS
POSSIBLE CAUSES
CHECK OR REMEDIES
Liquid in the compressor shell
Faulty or missing crankcase heater
Replace crankcase heater
Too much liquid in system
Incorrect piping
Check Piping guidelines
Overcharge
Check and adjust charge
SLUGGING
SYMPTOMS
POSSIBLE CAUSES
CHECK OR REMEDIES
On start up
Incorrect piping
Review pipe size guidelines
TEV hunting when running
Oversized TEV
Check TEV application
FLOODING
SYMPTOMS
POSSIBLE CAUSES
CHECK OR REMEDIES
Poor system control
Loose sensing bulb
Secure the bulb and insulate
using a TEV
Bulb in wrong location
Relocate bulb
Wrong size TEV
Use correct replacement
Improper superheat setting
Adjust, if possible;
Replace, if not
Poor system control
Overcharge
Check system charge
using capillary tubes
High head pressures
Dirty heat pump
Restricted air flow
Recirculation of air
Evaporator air flow too low
Adjust air flow to 400 CFM/Ton