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2 2.4 Paper Information Paper Information 2.4 2.4.1 Available Paper Weights Paper conveyance, processing, or output device Saddle Stitcher Secondary (sub) SD-513 tray Bundle exit tray Tri-fold tray Creaser Unit CR-101 Trimmer Unit TU-503 Secondary (sub) tray in Saddle Stitcher SD-513, Perfect Binder PB503, or Finisher FS532 Bundle exit tray in Saddle Stitcher SD-513 Tri-fold tray in Saddle Stitcher SD-513 Perfect binder tray in Perfect Binder PB-503 Primary (main) tray in Finisher FS-532 Secondary (sub) tray in Saddle Stitcher SD-513, Perfect Binder PB-503, or Finisher FS-532 Bundle exit tray in Saddle Stitcher SD-513 Tri-fold tray in Saddle Stitcher SD-513 Perfect binder tray in Perfect Binder PB-503 Primary (main) tray in Finisher FS-532 Weight 11*1 to 93*2 lb Bond (40*1 g/m2 to 350*2 g/m2) Fold & Staple: 14*1 lb Bond to 80 lb Bond (50*1 g/m2 to 300 g/m2) Fold & Staple + Fore-edge Trimming: 14*1 to 80 lb Bond (50*1 g/m2 to 300 g/m2) 5 sheets folded in Multi Half-Fold: 14 to 22 lb Bond (50*1 g/m2 to 81 g/m2) 3 sheets folded in Multi Half-Fold: 23 to 34 lb Bond (82 g/m2 to 130 g/m2) 2 sheets folded in Multi Half-Fold: 35 to 80 lb Bond (131 g/m2 to 300 g/m2) 5 sheets folded in Multi Tri-Fold: 14*1 to 22 lb Bond (50*1 g/m2 to 81 g/m2) 3 sheets folded in Multi Tri-Fold: 23 to 24 lb Bond (82 g/m2 to 91 g/m2) Tri-Fold combined with Crease (with Multi Fold released): 29 lb Bond to 57 lb Bond (106 g/m2 to 216 g/m2) 21 lb Bond to 93*2 lb Bond (80 g/m2 to 350*2 g/m2) (Crease) 11*1 lb Bond to 93*2 lb Bond (40*1 g/m2 to 350*2 g/m2) (Straight delivery / Output to secondary (sub) tray) 21 to 80 lb Bond (80 g/m2 to 300 g/m2) 29 to 57 lb Bond (106 g/m2 to 216 g/m2) 23 to 57 lb Bond (82 g/m2 to 216 g/m2) 21 to 80 lb Bond (80 g/m2 to 300 g/m2) 11*1 to 93*2 lb Bond (40*1 g/m2 to 350*2 g/m2) 2-Side Slitting on all sheets: 14*1 lb Bond to 80 lb Bond (50*1 g/m2 to 300 g/m2) 2-Side Slitting on cover only: 14*1 lb Bond to 80 lb Bond (50*1 g/m2 to 300 g/m2) 2-Side Slitting on cover only + Fore-edge Trimming: 14 lb Bond to 80 lb Bond (50 g/m2 to 300 g/m2) 21 to 57 lb Bond (80 g/m2 to 216 g/m2) 2-Side Slitting on cover only: 23 lb Bond to 57 lb Bond (82 g/m2 to 216 g/m2) 2-Side Slitting on all sheets: 14*1 lb Bond to 93*2 lb Bond (50*1 g/m2 to 350*2 g/m2) 2-Side Slitting on cover only: 14*1 lb Bond to 80 lb Bond (50*1 g/m2 to 300 g/m2) 2-12 Saddle Stitcher SD-513

Section	Page
Table of contents	2
1 Introduction	7
1.1 Intended Use of this Machine	7
1.2 Users of this Machine	8
1.3 Objectives of this Manual	9
2 Preparation for Use	11
2.1 Machine Configuration	11
2.2 Warning Label and Caution Label	16
2.3 Optional Devices	20
2.4 Paper Information	21
2.4.1 Available Paper Weights	21
2.4.2 Exit Tray Capacity	22
2.4.3 Paper Size	26
2.5 Machine Screen	27
2.5.1 Screen with SD-513 installed	27
2.5.2 Setting Screen with SD-513 installed	28
3 Supplies and Disposals	31
3.1 Replenishing Staple Supply	31
3.1.1 Replenishing Staple Supply in Saddle Stitcher SD-513	31
3.2 Disposing Trimmings	33
3.2.1 Emptying Trim Scrap Box of Saddle Stitcher SD-513	33
3.2.2 Emptying Slit Scrap Box of Saddle Stitcher SD-513	35
4 Using Saddle Stitcher SD-513	39
4.1 Basic Functions of Saddle Stitcher SD-513	39
4.2 Additional Functions of Saddle Stitcher SD-513	42
4.2.1 Creaser Unit CR-101	42
4.2.2 Trimmer Unit TU-503	47
4.2.3 Combination of Creaser Unit CR-101 and Trimmer Unit TU-503	52
4.2.4 Folding Unit FD-504	56
4.2.5 Combination of Basic Functions and Additional Functions	58
4.3 Making Folded Booklets: Fold & Staple/Multi Half-Fold	59
4.3.1 Functional Overview	59
4.3.2 Settings on the Copy Screen	60
4.3.3 Settings in Printer Driver	63
4.4 Folding Copies in Three: Multi Tri-Fold	64
4.4.1 Functional Overview	64
4.4.2 Settings on the Copy Screen	65
4.4.3 Settings in Printer Driver	66
4.5 Adding Fold Lines (Creases) on Paper	67
4.5.1 Functional Overview	67
4.5.2 Settings on the Copy Screen	69
4.5.3 Settings in Printer Driver	72
4.6 Adding Fold Lines (Creases) for Fold & Stapled/Multi Half-Folded Cover	73
4.6.1 Functional Overview	73
4.6.2 Settings on the Copy Screen	74
4.6.3 Settings in Printer Driver	78
4.7 Adding Fold Lines (Creases) for Multi Tri-Folded Paper	79
4.7.1 Functional Overview	79
4.7.2 Settings on the Copy Screen	80
4.7.3 Settings in Printer Driver	81
4.8 Performing 2-Side Slitting	82
4.8.1 Functional Overview	82
4.8.2 Settings on the Copy Screen	83
4.8.3 Settings in Printer Driver	84
4.9 Performing 2-Side Slitting on Fold & Stapled/Multi Half-Folded Paper	85
4.9.1 Functional Overview	85
4.9.2 Settings on the Copy Screen	87
4.9.3 Settings in Printer Driver	92
4.10 Performing 2-Side Slitting on Multi Tri-Folded Paper	93
4.10.1 Functional Overview	93
4.10.2 Settings on the Copy Screen	94
4.10.3 Settings in Printer Driver	96
4.11 Forming Spine Corners on Fold & Stapled Sets	97
4.11.1 Functional Overview	97
4.11.2 Settings on the Copy Screen	98
4.11.3 Settings in Printer Driver	101
4.12 Manually Using Folding Unit FD-503 or Saddle Stitcher SD-513	102
4.13 Combining Perfect Binder PB-503	105
4.13.1 Making Perfect-Bound Booklets	105
4.14 Functions of Printer Driver	110
4.14.1 PS Plug-in driver (Windows/Mac OS X)	110
4.14.2 PPD driver (Windows)	117
4.14.3 PPD Driver (Mac OS X)	119
4.14.4 PCL driver (Windows)	121
4.15 Job Operations	128
4.15.1 Operating Prior Print	128
4.15.2 Printing a Sample during Output and Checking it: Sample Print	128
5 Various Settings and Adjustment	131
5.1 Tray Setting	131
5.1.1 PI-PFU Tray Setting (bizhub PRESS 1250/1250P/1052)	131
5.1.2 Tray Setting for PI Trays: Post Inserter of Folding Unit FD-503	138
5.2 [Saddle Stitcher Adjustment] - [Staple Center Adjustment]	145
5.2.1 Center Position of 2 Position Staples	145
5.2.2 Center Position of Front 2 Positions of 4 Position Staple	146
5.2.3 Center Position of Rear 2 Positions of 4 Position Staple	148
5.3 [Saddle Stitcher Adjustment] - [Staple Paper Width Adj.]	150
5.4 [Saddle Stitcher Adjustment] - [Staple Pitch Adjustment]	152
5.4.1 Staple Pitch of 2 Position Staple	152
5.4.2 Staple Pitch of Front 2 Positions of 4 Position Staple	153
5.4.3 Staple Pitch of Rear 2 Positions of 4 Position Staple	155
5.5 [Saddle Stitcher Adjustment] - [Tri-Fold Position Adj.]	157
5.6 [Saddle Stitcher Adjustment] - [Fold Skew Adjustment]	159
5.7 [Saddle Stitcher Adjustment] - [Half-Fold Position Adjustment]	161
5.8 [Saddle Stitcher Adjustment] - [Fold Paper Width Adjustment]	163
5.9 [Saddle Stitcher Adjustment] - [Fore-edge Trimming Adjustment]	165
5.10 [Saddle Stitcher Adjustment] - [Parallel Trimming Adjustment]	167
5.11 [Saddle Stitcher Adjustment] - [2-Side Slitting Adjustment]	169
5.12 [Saddle Stitcher Adjustment] - [Crease Position Adjustment]	171
5.12.1 Half-Fold Crease Position	171
5.12.2 Tri-Fold Crease Position	173
5.12.3 Perfect Bind Cover Crease Position	175
5.13 [Saddle Stitcher Adjustment] - [Flattening a Fold (Strength)]	177
5.14 [Saddle Stitcher Adjustment] - [Flattening a Fold (Frequency)]	178
5.15 [Saddle Stitcher Adjustment] - [Staple Offset Adjustment]	179
5.16 [Saddle Stitcher Adjustment] - [Staple Tip Adjustment]	180
5.17 [Saddle Stitcher Adjustment] - [2-Side Slitting Finishing Adj.]	181
5.18 [Saddle Stitcher Adjustment] - [Trimmer Receiver Adjustment]	182
5.18.1 Count Select for Move	182
5.18.2 Moving Pitch Select	183
5.18.3 Forcibly Move	184
6 Troubleshooting	187
6.1 If [Mishandled paper] Message Is Displayed	187
6.1.1 Precautions for Removing Mishandled Paper from Saddle Stitcher SD-513	187
6.2 Troubleshooting Tips	188
7 Cleaning	191
7.1 Cleaning the conveyance belt of the bundle exit tray	191
8 Appendix	195
8.1 Typical Specifications	195
8.1.1 Saddle Stitcher SD-513	195
8.1.2 Creaser Unit CR-101 (equipped in Saddle Stitcher SD-513)	197
8.1.3 Trimmer Unit TU-503 (equipped in Saddle Stitcher SD-513)	198

Match case Limit results 1 per page

2-12

Saddle Stitcher SD-513

Paper Information

2.4

Paper Information

2.4.1

Available Paper Weights

Paper conveyance, processing, or

output device

Weight

Saddle Stitcher

SD-513

Secondary (sub)

tray

to 93

lb Bond (40

g/m

to 350

g/m

)

Bundle exit tray

Fold & Staple: 14

lb Bond to 80 lb Bond (50

g/m

300 g/m

)

Fold & Staple + Fore-edge Trimming: 14

to 80 lb Bond

(50

g/m

to 300 g/m

)

5 sheets folded in Multi Half-Fold: 14 to 22 lb Bond

(50

g/m

to 81 g/m

)

3 sheets folded in Multi Half-Fold: 23 to 34 lb Bond (82 g/m

to 130 g/m

)

2 sheets folded in Multi Half-Fold: 35 to 80 lb Bond (131 g/m

to 300 g/m

)

Tri-fold tray

5 sheets folded in Multi Tri-Fold: 14

to 22 lb Bond

(50

g/m

to 81 g/m

)

3 sheets folded in Multi Tri-Fold: 23 to 24 lb Bond (82 g/m

91 g/m

)

Tri-Fold combined with Crease (with Multi Fold released):

29 lb Bond to 57 lb Bond (106 g/m

to 216 g/m

)

Creaser Unit

CR-101

Secondary (sub)

tray

Saddle

Stitcher SD-513

Perfect Binder PB-

503

, or

Finisher FS-

532

21 lb Bond to 93

lb Bond (80 g/m

to 350

g/m

) (Crease)

lb Bond to 93

lb Bond (40

g/m

to 350

g/m

)

(Straight delivery / Output to secondary (sub) tray)

Bundle exit tray

Saddle Stitcher

SD-513

21 to 80 lb Bond (80 g/m

to 300 g/m

)

Tri-fold tray

Sad-

dle Stitcher SD-513

29 to 57 lb Bond (106 g/m

to 216 g/m

)

Perfect binder tray

Perfect Binder

PB-503

23 to 57 lb Bond (82 g/m

to 216 g/m

)

Primary (main) tray

Finisher FS-532

21 to 80 lb Bond (80 g/m

to 300 g/m

)

Trimmer Unit

TU-503

Secondary (sub)

tray

Saddle

Stitcher SD-513

Perfect Binder

PB-503

, or

Finisher

FS-532

to 93

lb Bond (40

g/m

to 350

g/m

)

Bundle exit tray

Saddle Stitcher

SD-513

2-Side Slitting on all sheets: 14

lb Bond to 80 lb Bond

(50

g/m

to 300 g/m

)

2-Side Slitting on cover only: 14

lb Bond to 80 lb Bond

(50

g/m

to 300 g/m

)

2-Side Slitting on cover only + Fore-edge Trimming: 14 lb

Bond to 80 lb Bond (50 g/m

to 300 g/m

)

Tri-fold tray

Sad-

dle Stitcher SD-513

21 to 57 lb Bond (80 g/m

to 216 g/m

)

Perfect binder tray

Perfect Binder

PB-503

2-Side Slitting on cover only: 23 lb Bond to 57 lb Bond

(82 g/m

to 216 g/m

)

Primary (main) tray

Finisher FS-532

2-Side Slitting on all sheets: 14

lb Bond to 93

lb Bond

(50

g/m

to 350

g/m

)

2-Side Slitting on cover only: 14

lb Bond to 80 lb Bond

(50

g/m

to 300 g/m

)