Konica Minolta C83hc High Chroma GBC PUNCH G2 User Manual - Page 10

Die Set User Manual

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8. DIE SET USER MANUAL The die sets for the PUNCH G2 are intended to work with multiple paper sizes and sheet feed directions. In order to accommodate different sheet sizes this die set must be configured to the correct number of punching pins and the die stop must be set to the proper position. The die label contains information on the common paper punching sizes, for the uncommon sizes please refer to Table 8.1. Glossary LEF- Long Edge Feed- Indicates that the paper is being fed through the machine so that the longer side of the sheet will be punched. SEF- Short Edge Feed- Indicates that the paper is being fed through the machine so that the shorter side of the sheet will be punched. Statement Paper- 8.5" X 5.5" Legal Paper- 8.5" X 14" Ledger Paper- 11" X 17" Pin Numbering Die punching pins are numbered sequentially starting from the handle end. Figure 8.1 shows a 47 hole coil die as an example. All square and round hole die sets follow the same pin numbering format. Pin #1 PUNCH G2 EN To remove punch pins from the PUNCH G2 first turn the two Quarter Turn Fasteners CCW direction to release the pressure bar. Remove the pressure bar and set aside. Figure 8.3 Pressure Bar Figure 8.4 Pin Removal Note: Lubricating oil may be present on the die pins, wear gloves if needed. Lift up and remove the desired pins according to Table 8.1. Store pins in the pin storage tray inside front door of machine making sure pins cannot be dropped, damaged or lost while removed. Dowel Pin Holes Pin #47 Figure 8.1 Coil Die Set Pin Numbering Quarter Turn Fastener Pin Removal Figure 8.2 Pressure Bar Removal Figure 8.5 Replace Pressure Bar Replace the pressure bar by lining up dowel pin holes with exposed dowel pins. Hold pressure bar so that it is seats completely over dowel pins and then rotate Quarter Turn Fasteners clockwise until a click is felt to lock pressure bar in position. The pressure bar can be locked only if the orientation is correct, it cannot be locked in any other orientation. Important! Before reinserting, clean the punch pin to remove any dust or foreign substances. Make sure pressure bar is attached and both Quarter Turn Fasteners are in the locked position prior to inserting the die set into the machine or serious damage can occur to both the machine and die set. Coil Rnd US Paper Sizes Konica Minolta Part Number LTR LEF 2, 47 LTR SEF 7, 42 STATEMENT LEF 7, 42 LEGAL SEF 7, 42 LEDGER SEF 2, 47 9" x 12" LEF 1, 2, 47 9" x 12" SEF 6, 7, 42, 43 12" x 18" SEF 1, 2, 47 Wire 2:1 Rnd 1, 23 NONE NONE NONE 1, 23 1, 23 3, 21 1, 23 Wire 3:1 Rnd 1, 34 5, 31 5, 31 5, 31 1, 34 1, 34 5, 31 1, 34 3 Hole 8mm 3/5/7 2/4 2/4 2/4 VeloBind Hole Hole Hole Hole 11 Hole 8mm 8mm 6.5mm SCAN LTR Pin Numbers to Remove Based On Paper Size or Orientation VeloBind 12 Hole A4 CombBind Wire 2:1 Sq NONE 3H/5H/7H N/A N/A N/A NONE N/A 1, 21 1, 23 N/A N/A N/A N/A N/A N/A N/A NONE NONE N/A N/A N/A N/A N/A N/A N/A NONE NONE N/A N/A N/A N/A N/A N/A N/A NONE NONE NONE 3H/5H/7H N/A N/A N/A NONE N/A 1, 21 1, 23 NONE 3H/5H/7H N/A N/A N/A NONE N/A 1, 21 1, 23 N/A N/A N/A N/A N/A N/A N/A 3, 19 3, 21 NONE 3H/5H/7H N/A N/A N/A NONE N/A 1, 21 1, 23 Wire 3:1 Sq 1,34 5,31 5,31 5,31 1, 34 1, 34 5, 31 1, 34 Coil Rnd ISO Paper Sizes Konica Minolta Part Number A4 LEF NONE A4 SEF 7, 41 A5 LEF 7, 41 A3 SEF NONE SRA4 LEF NONE SRA4 SEF 6, 7, 42, 41 SRA3 SEF NONE Wire 2:1 Rnd NONE 4, 21 4, 21 NONE NONE 4, 21 NONE *For CombBind 20H Configuration Pull Pin Number 1 Wire 3:1 Rnd NONE 5, 30 5, 30 NONE NONE 4, 5, 30, 31 NONE 3 Hole 8mm 3/5/7 2/4 2/4 2/4 VeloBind Hole Hole Hole Hole 11 Hole 8mm 8mm 6.5mm SCAN LTR Pin Numbers to Remove Based On Paper Size or Orientation VeloBind 12 Hole A4 CombBind Wire 2:1 Sq N/A N/A 2H/4H 2H/4H NONE N/A NONE NONE NONE N/A N/A 2H 2H NONE N/A N/A 4, 19 4, 21 N/A N/A 2H 2H NONE N/A N/A 4,19 4, 21 N/A N/A 2H/4H 2H/4H NONE N/A NONE NONE NONE N/A N/A 2H/4H 2H/4H NONE N/A NONE NONE NONE N/A N/A N/A N/A NONE N/A N/A 4, 19 4, 21 N/A N/A 2H/4H 2H/4H NONE N/A NONE NONE NONE Table 8.1 Pin Removal Guide Wire 3:1 Sq NONE 5, 30 5, 30 NONE NONE 4, 5, 30, 31 NONE The above chart shows the information on which pins need to be removed to correctly punch each sheet size and configuration that the PUNCH G2 can accept. For standard offering dies not found in the chart no pin adjustment is necessary. 10

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10
EN
PUNCH G2
8. DIE SET USER MANUAL
The die sets for the PUNCH G2 are intended to work with multiple
paper sizes and sheet feed directions. In order to accommodate
different sheet sizes this die set must be configured to the correct
number of punching pins and the die stop must be set to the proper
position. The die label contains information on the common paper
punching sizes, for the uncommon sizes please refer to Table 8.1.
Glossary
LEF- Long Edge Feed- Indicates that the paper is being fed through
the machine so that the longer side of the sheet will be punched.
SEF- Short Edge Feed- Indicates that the paper is being fed through
the machine so that the shorter side of the sheet will be punched.
Statement Paper- 8.5" X 5.5"
Legal Paper- 8.5" X 14"
Ledger Paper- 11" X 17"
Pin Numbering
Die punching pins are numbered sequentially starting from the handle
end. Figure 8.1 shows a 47 hole coil die as an example. All square and
round hole die sets follow the same pin numbering format.
Figure 8.1 Coil Die Set Pin Numbering
Figure 8.2 Pressure Bar Removal
To remove punch pins from the PUNCH G2 first turn the two Quarter
Turn Fasteners CCW direction to release the pressure bar. Remove
the pressure bar and set aside.
Figure 8.3 Pressure Bar
Figure 8.4 Pin Removal
Note:
Lubricating oil may be present on the die pins, wear gloves if
needed.
Lift up and remove the desired pins according to Table 8.1. Store pins
in the pin storage tray inside front door of machine making sure pins
cannot be dropped, damaged or lost while removed.
Figure 8.5 Replace Pressure Bar
Replace the pressure bar by lining up dowel pin holes with exposed
dowel pins. Hold pressure bar so that it is seats completely over dowel
pins and then rotate Quarter Turn Fasteners clockwise until a click is
felt to lock pressure bar in position. The pressure bar can be locked
only if the orientation is correct, it cannot be locked in any other
orientation
.
Important!
Before reinserting, clean the punch pin to remove any dust or foreign
substances.
Make sure pressure bar is attached and both Quarter Turn Fasteners
are in the locked position prior to inserting the die set into the machine
or serious damage can occur to both the machine and die set.
Pin #1
Pin #47
Quarter Turn
Fastener
Pin Removal
Coil
Rnd
Wire
2:1
Rnd
Wire
3:1
Rnd
3 Hole
8mm
3/5/7
Hole
8mm
2/4
Hole
8mm
2/4
Hole
6.5mm
2/4
Hole
SCAN
VeloBind
11 Hole
LTR
VeloBind
12 Hole
A4
CombBind
Wire
2:1
Sq
Wire
3:1
Sq
US Paper Sizes
Pin Numbers to Remove Based On Paper Size or Orientation
Konica Minolta Part Number
LTR LEF
2, 47
1, 23
1, 34
NONE
3H/5H/7H
N/A
N/A
N/A
NONE
N/A
1, 21
1, 23
1,34
LTR SEF
7, 42
NONE
5, 31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
NONE
NONE
5,31
STATEMENT LEF
7, 42
NONE
5, 31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
NONE
NONE
5,31
LEGAL SEF
7, 42
NONE
5, 31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
NONE
NONE
5,31
LEDGER SEF
2, 47
1, 23
1, 34
NONE
3H/5H/7H
N/A
N/A
N/A
NONE
N/A
1, 21
1, 23
1, 34
9" x 12" LEF
1, 2, 47
1, 23
1, 34
NONE
3H/5H/7H
N/A
N/A
N/A
NONE
N/A
1, 21
1, 23
1, 34
9" x 12" SEF
6, 7, 42, 43
3, 21
5, 31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3, 19
3, 21
5, 31
12" x 18" SEF
1, 2, 47
1, 23
1, 34
NONE
3H/5H/7H
N/A
N/A
N/A
NONE
N/A
1, 21
1, 23
1, 34
Coil
Rnd
Wire
2:1
Rnd
Wire
3:1
Rnd
3 Hole
8mm
3/5/7
Hole
8mm
2/4
Hole
8mm
2/4
Hole
6.5mm
2/4
Hole
SCAN
VeloBind
11 Hole
LTR
VeloBind
12 Hole
A4
CombBind
Wire
2:1
Sq
Wire
3:1
Sq
ISO Paper Sizes
Pin Numbers to Remove Based On Paper Size or Orientation
Konica Minolta Part Number
A4 LEF
NONE
NONE
NONE
N/A
N/A
2H/4H
2H/4H
NONE
N/A
NONE
NONE
NONE
NONE
A4 SEF
7, 41
4, 21
5, 30
N/A
N/A
2H
2H
NONE
N/A
N/A
4, 19
4, 21
5, 30
A5 LEF
7, 41
4, 21
5, 30
N/A
N/A
2H
2H
NONE
N/A
N/A
4,19
4, 21
5, 30
A3 SEF
NONE
NONE
NONE
N/A
N/A
2H/4H
2H/4H
NONE
N/A
NONE
NONE
NONE
NONE
SRA4 LEF
NONE
NONE
NONE
N/A
N/A
2H/4H
2H/4H
NONE
N/A
NONE
NONE
NONE
NONE
SRA4 SEF
6, 7, 42, 41
4, 21
4, 5, 30, 31
N/A
N/A
N/A
N/A
NONE
N/A
N/A
4, 19
4, 21
4, 5, 30, 31
SRA3 SEF
NONE
NONE
NONE
N/A
N/A
2H/4H
2H/4H
NONE
N/A
NONE
NONE
NONE
NONE
*For CombBind 20H Configuration Pull Pin Number 1
Table 8.1 Pin Removal Guide
The above chart shows the information on which pins need to be removed to correctly punch each sheet size and configuration that the PUNCH G2 can
accept. For standard offering dies not found in the chart no pin adjustment is necessary.
Dowel Pin Holes