Konica Minolta MGI iFOIL S Printing Press iFOILs User Manual
Konica Minolta MGI iFOIL S Printing Press Manual
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Konica Minolta MGI iFOIL S Printing Press manual content summary:
- Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 1
User manual EN Innovation in motion v1.0 10/2015 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 2
iFOIL S User Manual 2 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 3
items location ...9 2.6 Before doing service work apply security rules when using the iFOIL S 11 2.7 iFOIL S Safety Instructions...11 3. Machine specification ...12 3.1 S ...55 6.8 Shutdown the stacker...56 7. Machine error code and troubleshooting 57 7.1 Machine error code ...57 User Manual 3 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 4
iFOIL S 7.2 Troubleshooting...61 8. Appendix ...65 User Manual 4 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 5
iFOIL S User Manual 5 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 6
iFOIL S 1.Revision History 1. REVISION HISTORY The following changes has been made from the original version. Update added From version Update version PLC version Creation - V1.0 10/2015 1.85 3DS Hub manager version 2.10 User Manual 6 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 7
to the product while servicing the product for which this User Manual is intended. Therefore, this User Manual must be carefully read before doing service work both in the course CAUTION: Action having a possibility of suffering a slight wound, medium trouble and property damage. User Manual 7 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 8
Electrification may cause fatal or serious injury. Handling of the product is allowed only for qualified service engineer. Make sure to open the covers only after disconnecting the corresponding electric supply line. Burn or smoking, wash face and hand thoroughly with soap and water. User Manual 8 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 9
. ③High voltage: Caution to be taken against high voltage. Electrification may cause fatal or serious injury. Handling of the product is allowed only for qualified service engineer. Make sure to open the covers only after disconnecting the corresponding electric supply line. User - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 10
. ③High voltage: Caution to be taken against high voltage. Electrification may cause fatal or serious injury. Handling of the product is allowed only for qualified service engineer. Make sure to open the covers only after disconnecting the corresponding electric supply line. User - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 11
Security and Safety Rules 2.6 Before doing service work apply security rules when using the iFOIL maintenance or reparation on the equipment. 2.7 iFOIL S Safety Instructions General operating rules Safety - Fire extinguisher Safety perimeter Recommendations is "encapsulated" User Manual 11 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 12
) 860... 1060 hPA (bar) CAUTION: The speed when foiling operation depend from the type of foil use, each foil must be validated by MGI. User Manual 12 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 13
use contrary to the designated use of the iFOIL S machine may involve danger for the machine as well as for staff and is forbidden. User Manual 13 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 14
iFOIL S 4. GENERAL DESCRIPTION 4.1 iFOIL S component location [12] [1] [2] [3] 4.General description [1] Emergency stop [2] Rewinding axle [3] Tension-out roller [4] Separating roller [5] Heating roller [6] Tension-in roller [7] Emergency stop User Manual [4] [5] [6] [7] [8] [9] [10] [11] 14 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 15
) (Refer to. 4.4 - iFOIL S panel presentation for more information) [17] Main switch (located on iFOIL S backside) [18] Film sensors NC: Normally CLOSE NO: Normally OPEN User Manual 15 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 16
iFOIL S 4.2 Stacker component location CAUTION: The stacker is an option for the iFOIL S [5] [7] [2] 4.General description [6] [3] [1] [4] User Manual 16 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 17
iFOIL S 4.General description [1] Extension [2] Stop [3] Back side guide [4] Operator side guide [5] Stacker panel (Refer to. 4.4.2 -Stacker panel presentation for more information) [6] Emergency stop [7] Main switch User Manual 17 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 18
iFOIL S 4.3 iFOIL S interface presentation 4.3.1 iFOIL S main menu To reach this windows refer to JETVARNISH 3DS user manual. [A] 4.General description [A] [2] [1] [7] User Manual [B] [5] [4] [3] [6] [8] [C] 18 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 19
-0.4% Max: +0.8% The tension settings are the most important settings on the iFOIL S. 80% of quality problems are due to wrong tension settings. The foil tension is mainly created by the tension-in roller and OFF. Button color red : switched OFF Button color green: switched ON User Manual 19 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 20
area (blue area). "Height": the length of the stamping area (blue area). The garbage icon: this icon is used to delete one stamping area. User Manual 20 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 21
the rewinding operation will be made only after the last stamping area. [8] Save button Use this button to save all the stamp area setting. User Manual 21 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 22
switched ON and OFF Button color grey : switched OFF Button color green : switched ON [3] Homing button - For more information about homing operation refer to User Manual 22 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 23
1 power [7] Fan 2 Power [8] Belt speed in real time [9] Internal temperature main heater in real time [10] External temperature of main heater in real time User Manual 23 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 24
send by 3DS Hub Manager when you define you stamp area (refer to 4.3.2 - iFOIL S stamp area menu). Machine counter: total number of sheets foiled. In service time: Belt operating hours Firmware version: version of firmware install on iFOIL S. User - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 25
EMERGENCY STOP button and restart the system (to do so, press the RUN button). Also, an second EMERGENCY STOP is located at iFOIL S exit User Manual 25 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 26
STOP BUTTON immediately stops all functions [2] Up button - Raises the stacker plate [3] Reset button - Initialize the stacker [4] Down button - Go down the stacker plate User Manual 26 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 27
iFOIL S [5] Potentiometer - Adjust the stacker roller speed 4.General description User Manual 27 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 28
S was stopped. Change the mandrel if it is full. To do so, first cut the foil with cutter. [1] [2] [3] Unlock the foil guide [1] with Allen screw drive. Pull out the foil guide [1] from the rewinding axle [3]. Pull out the old foil roller [2]. Put a new mandrel [4] on the rewinding axle [3] User - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 29
iFOIL S 5.Machine consumables and cleaning [4] Put back and fix the foil guide [1] on the rewinding axle [3]. WARNING: After foil operation the heating roller was really hot. Let it cooldown before to replace foil or do a maintenance operation. User Manual 29 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 30
iFOIL S 5.2 Installing the FOIL film 5.2.1 With 1 inch unwinding axle 5.Machine consumables and cleaning Caution: the pigment side of the foil need to be on top. User Manual 30 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 31
iFOIL S 5.Machine consumables and cleaning First place the back side foil guide [2] in correct position on the 1 inch unwinding axle [1]. Meaning that the foil Operator side [1] [2] Desired foil area Sheet NOK [4] [3] Belt Back side Feeding direction Operator side User Manual Sheet OK 31 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 32
axle [1], then put the operator side foil guide [4] on the 1 inch unwinding axle [1]. Fix it with the orange clamping lever. Orange clamping lever Foil guide Lead the foil through the different roller according Erreur ! Source du renvoi introuvable. - iFOIL S component location). User Manual 32 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 33
be align with the foil on 1 inch unwinding axle to avoid winkle on it. If the foil is wrinkled the quality will be bad. User Manual 33 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 34
iFOIL S Rewinding axle Rewinding axle Wrinkles 5.Machine consumables and cleaning Unwinding axle Feeding direction NOK Feeding direction Unwinding axle OK When the foil is fixed on the mandrel make 1 turn. User Manual 34 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 35
S are in movement with high speed and/or high pressure. Those parts can be damaged by tools or unknown material forget on the belt. User Manual 35 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 36
iFOIL S 5.2.2 With 3 inch unwinding axle 5.Machine consumables and cleaning Caution: the pigment side of the foil need to be on top. User Manual 36 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 37
iFOIL S 5.Machine consumables and cleaning First place the back side foil guide [2] in correct position on the 3 inches unwinding axle [1]. Meaning that the foil Operator side [1] [2] Desired foil area Sheet NOK [4] [3] Belt Back side Feeding direction Operator side User Manual Sheet OK 37 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 38
axle [1], then put the operator side foil guide [4] on the 3 inch unwinding axle [1]. Fix it with the orange clamping lever. Orange clamping lever Foil guide Lead the foil through the buffer roller (refer , open it with the switch (refer to 4.4.1 - iFOIL S panel presentation). User Manual 38 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 39
! Source du renvoi introuvable. - iFOIL S component location). When you reach the tension-out roller, open it with the switch (refer to 4.4.1 - iFOIL S panel presentation). User Manual 39 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 40
on it. If the foil is wrinkled the quality will be bad. Wrinkles Rewinding axle Unwinding axle Feeding direction NOK Rewinding axle Unwinding axle User Manual Feeding direction OK 40 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 41
S are in movement with high speed and/or high pressure. Those parts can be damaged by tools or unknown material forget on the belt. User Manual 41 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 42
height with the two screws [3]. Check if the roller does not touch the belt. Fasten the orange handle [1] at both side of the roller. User Manual 42 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 43
adjust according to the paper thickness. To do so, go on the iFOIL S technical menu (refer to 4.3.3 - iFOIL S technical menu). Min: 0 Max: 1,9 Recommended value: 0,5 User Manual 43 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 44
roller (tension-in and tension-out). Normal value is 4 bars. [2] [1] To adjust the pressure, unscrew the counter nut [1] and screw or unscrew the handle [2]. User Manual 44 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 45
the safety information stated in this operating manual. Maintenance and repair work must be carried out only by instructed, experienced persons. Relieve the system of pressure via the quick acting valve of the service unit! Follow the safety instruction. Wear close-fitting clothing. Be sure to - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 46
or alcoholic lotions! The heating rollers must cool down, before cleaning with solvent Refer to 4.1 - iFOIL S component location to know the position all component. User Manual 46 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 47
do not work, look the error message display on the 3DS HUB manager and refer to 7.1 - Machine error code to know what to do. User Manual 47 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 48
the 3DS HUB manager and refer to 7.1 - Machine error code to know what to do. Switch on the 3DS HUB. (Refer to. JETVARNISH 3DS User Manual) User Manual 48 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 49
S are in movement with high speed and/or high pressure. Those parts can be damaged by tools or unknown material forget on the belt. User Manual 49 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 50
the text edges. Start the 3DS Hub Manager if it is not already started (Refer to. JETVARNISH 3DS User Manual). Select a job that you want to foil. (Refer to. JETVARNISH 3DS User Manual). Activate the iFOIL S on 3DS Hub Manager. To do so turn ON the sliders [1]. [1] Define the stamp area (Refer - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 51
value for MGI foil. Recommended temperature: 110°C Recommended speed: 17 m/min. Recommended tension-in: 0,2% Recommended tension-out: 0.4% Launch the print (Refer to. JETVARNISH 3DS user manual). Wait until the heating roller is hot. User - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 52
. Regarding the belt speed setting, find below recommended value for by-pass. Recommended speed: 30 m/min. Launch the print (Refer to. JETVARNISH 3DS user manual). Tips: In By-pass mode and By-pass normal mode it is recommended to lift up the separation roller to avoid marking your printing sheets - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 53
the belt speed find below a recommended value for the by-pass normal mode. Recommended speed: 30 m/min. Launch the print (Refer to. JETVARNISH 3DS user manual). Tips: In By-pass mode and By-pass normal mode it is recommended to lift up the separation roller to avoid marking your printing sheets - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 54
machine Disengaged the Emergency stop button (refer to 4.2 - Stacker component location). The reset button (refer to 4.2 - Stacker component location) is now shiny, press it. User Manual 54 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 55
in automatic mode. Adjust the speed with the potentiometer (refer to 4.2 - Stacker component location). Adjust the width of stacked according to the paper format. User Manual 55 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 56
to Erreur ! Source du renvoi introuvable. - iFOIL S component location). Turn the main switch OFF (refer to Erreur ! Source du renvoi introuvable. - iFOIL S component location). User Manual 56 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 57
iFOIL S 6.8 Shutdown the stacker Pressed emergency stop (refer to 4.2 - Stacker component location). 6.How to operate the machine Switch OFF the main switch (refer to 4.2 - Stacker component location). User Manual 57 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 58
7.Machine error code and troubleshooting 7. MACHINE ERROR CODE AND TROUBLESHOOTING 7.1 Machine error code Code warning Call service Error at Sercos bus terminal, Analog input, terminal 21K3 Note error warning Call service Error at Sercos problem Switch machine on again. User Manual 58 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 59
S 7.Machine error code and troubleshooting 21 Gap adjustment active Automatic cabinet for error. Switch machine off and on again. If error occurs repeatedly, call service Thermo-Transfer 52 drum right side not closed The heating roller is not closed at the there is no issue User Manual 59 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 60
troubleshooting belt The infeed or outfeed belt is shifted problem Check the tooth belts ; change if broken , or if foil is empty and clear the problem. 104 Film control 2 unwinding The film control , or if foil is empty and clear the problem. 106 Infeed rollers right side not closed The infeed - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 61
S 7.Machine error code and troubleshooting 107 Infeed rollers left side converter. Switch machine off and on again. If the error occurs repeatedly, call Service. 115 Servo film transport no ref. point The machine loose the reference position Do communication with 3DSHM User Manual 61 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 62
are visible around the normal area. 7.Machine error code and troubleshooting Possible cause 1 Pressure on the foil area is too high, high of the printing plate on the JETvarnish 3D (refer to JETVARNISH 3DS Technical Manual). If paper is correctly flat, decrease the suction power (refer to 4.3.1 - - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 63
unwished thin line of foil 7.Machine error code and troubleshooting Visual effect: Some line of varnish are missing in wrinkle before the heating roller up. If it is: Realign the main foil roller support, or align the first roller. Check that pressure is even on the first +0.4) User Manual 63 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 64
iFOIL S 7.2.3 Foil scratch every 31 cm 7.Machine error code and troubleshooting Visual effect: One dot of foil is visible every 31 cm, if the dot is in a foil component location). Be careful always do it with a cold roller, especially if using the special cleaning liquid 10299. User Manual 64 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 65
with no foil in middle of the foil area 7.Machine error code and troubleshooting Possible cause This is mainly a problem of foil tension during the process. Possible solution Check the difference of speed tension roller work correctly (Refer to 4.4.1 - iFOIL S Panel presentation) User Manual 65 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 66
iFOIL S 8. APPENDIX 8.APPENDIX User Manual 66 - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 67
MATERIAL SAFETY DATA SHEET ISSUE DATE: DECEMBER 5, 2014 GENERAL INFORMATION COMPANY NAME: MGI DIGITAL TECHNOLOGY 4, Rue de la Méridienne 94260 FRESNES FRANCE TEL: +33 (0)1 45 21 06 60 FAX: +33 (0)1 46 68 71 55 PRODUCT NAME (CHEMICAL NAME OR COMMODITY NAME) HOT STAMPING FOIL TYPE: SILVER REF: - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 68
HUMIDITY. WASTE DISOSAL METHOD: COMPLY WITH FEDERAL, STATE AND LOCAL REGULATIONS. PHYSICAL/CHEMICAL CHARACTERISTICS APPEARANCE: ROLL OF FOIL ON A SUPPORT CORE ODOR: LITTLE OR NO ODOR pH (VALUE): N/A BOILING POINT: N/A MELTING POINT: ABOVE 250 DEGREE C FLAMMABLE LIMITS: N/A FLASH POINT - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 69
ECOLOGICAL INFORMATION AQUATIC TOXICITY: THIS PRODUCT IS INSOLUBLE IN WATER AND IS UNLIKELY TO BE HARMFUL TO AQUATIC ORGANISMS. BIODEGRADABILITY: N/A EFFECT ON EFFLUENT TREATMENT: N/A TRANSPORTATION INFORMATION TRANSPORTATION: AVOID PUTTING UNDER HEAVY WEIGHT ONES, GETTING WET AND ROUGH - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 70
MATERIAL SAFETY DATA SHEET ISSUE DATE: DECEMBER 5, 2014 GENERAL INFORMATION COMPANY NAME: MGI DIGITAL TECHNOLOGY 4, Rue de la Méridienne 94260 FRESNES FRANCE TEL: +33 (0)1 45 21 06 60 FAX: +33 (0)1 46 68 71 55 PRODUCT NAME (CHEMICAL NAME OR COMMODITY NAME) HOT STAMPING FOIL TYPE: GOLD REF: - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 71
HUMIDITY. WASTE DISOSAL METHOD: COMPLY WITH FEDERAL, STATE AND LOCAL REGULATIONS. PHYSICAL/CHEMICAL CHARACTERISTICS APPEARANCE: ROLL OF FOIL ON A SUPPORT CORE ODOR: LITTLE OR NO ODOR pH (VALUE): N/A BOILING POINT: N/A MELTING POINT: ABOVE 250 DEGREE C FLAMMABLE LIMITS: N/A FLASH POINT - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 72
ECOLOGICAL INFORMATION AQUATIC TOXICITY: THIS PRODUCT IS INSOLUBLE IN WATER AND IS UNLIKELY TO BE HARMFUL TO AQUATIC ORGANISMS. BIODEGRADABILITY: N/A EFFECT ON EFFLUENT TREATMENT: N/A TRANSPORTATION INFORMATION TRANSPORTATION: AVOID PUTTING UNDER HEAVY WEIGHT ONES, GETTING WET AND ROUGH - Konica Minolta MGI iFOIL S Printing Press | iFOILs User Manual - Page 73
Number: Issue No: Date: Page: DOC1 2015 1 / 1 EC DECLARATION OF CONFORMITY Manufacturer: Address: MGI Digital Technology S.A. 4, Rue de la Méridienne 94260 - Fresnes France Product Description: iFOIL S iFOIL S eliminates the need for films, dies and make ready, allowing you to produce hot foil
Innovation in motion
v1.0 10/2015
User manual
EN