Brother International KE-436C Instruction Manual - English - Page 65

13. TABLE OF ERROR CODES

59

KE-436C

Code

Cause

Remedy

E.50

Floppy disk is write-protected

Release write-protection.

E.51

Insufficient available memory on floppy disk.

Use another floppy disk.

E.52

Can not format this floppy disk.

Change floppy disk.

E.5F

Error occurred during data writing on floppy disk.

Replace the floppy disk and repeat the operation.

E.60

Can not backup data. (Panel PCB)

Turn off power and then clear all of the memory setting.

E.61

Can not backup data. (Control PCB)

Turn off power and then clear all of the memory setting.

E.62

Operation panel error.

Turn off power and then on again.

E.63

Combination of control PROM and operation panel

PROM is invalid.

Turn off power and check it.

E.80

Upper thread has broken. (Rotary type sensor)

Thread upper thread again. You can start sewing again.

E.81

Upper thread has broken. (Optical fiber type

sensor)

Thread upper thread again. You can start sewing again.

E.90

Power supply voltage is extremely low, or power

was turned on again immediately after it was

turned off.

Turn off power and check voltage. After turning off the

power, wait 30 seconds or more before turning it on again.

E.91

Power supply voltage is extremely high.

Turn off power and check voltage.

E.A0

Start switch was pressed when there was no

sewing available data.

Read sewing data again.

E.A1

Can not detect home position. X-Y feed or

connection of home position sensor is incorrect.

Turn off power and, check X-Y feed and connector P1.

E.c0

Motor PROM is not correctly inserted.


E.c1

Cooling fan in control box does not operate.

Turn off power and check whether any thread scraps have

built up. Check fan connector.

E.c2

Heat-sink on main PCB is overheating.

Turn off power and clean air inlet port.

E.d0

Air pressure has dropped.

Turn off power and check it. If drops in air pressure are not

being detected, clear all memory settings to set the

memo-1d switch to OFF.

E.E0

Control PROM is not correctly inserted.


E.E1

Main PCB detected communication error.


E.E2

Panel PCB detected communication error.


E.E3

Incorrect connection of cable between operation

panel and control box.


E.F0

Solenoid or feed motor short-circuit (malfunction of

main circuit board) or power supply relay is not

operating (malfunction of power supply circuit

board).


E.F1

Incorrect connection of cable between power

supply PCB and main PCB.

Turn off power and check connector P20.

E.F2

Overcurrent at power supply PCB.


REFERENCE

segment LED alphabet

Panel display

Text display

A

b

c

d

E

F

6

H

L

o

Section	Page
front	1
SAFETY INSTRUCTIONS	2
2. Notes on safety	3
3. Warning labels	5
CONTENTS	6
1. NAME OF EACH PART	7
2. SPECIFICATIONS	8
2-1. Specifications	8
3. INSTALLATION	9
3-1. Power table	9
3-2. Installing the control box	10
3-3. Installing the rubber cushions	11
3-4. Installing the oil pan	11
3-5. Installing the cushions	11
3-6. Installing the switching plate	12
3-7. Installing the machine head	12
3-8. Installing the head rest	13
3-9. Installing the liquid cooling tank, optional	13
3-10. Installing the operation panel	13
3-11. Installing the programmer (option)	14
3-12. Connecting the ground wire	14
3-13. Connecting the cords	15
3-14. Piping	17
3-15. Installing the belt cover	19
3-16. Installing the foot switch	19
3-17. Installing the needle sub plate	20
3-18. Installing the spool stand	21
3-19. Installing the eye guard	21
4. LUBRICATION	22
4-1. Lubrication points	22
5. USING THE OPERATION PANEL	23
5-1. Explanation of panel	23
5-2. Using the floppy disk	25
5-3. Using the program R/W (Read/Write) switch	27
5-4. Operating the foot switch	28
5-5. Using the TEST switch (Checking the sewing pattern)	28
5-6. Using the emergency stop switch	29
5-7. Using the thread wiper switch	29
5-8. Adjusting the sewing SPEED control	30
5-9. Changing the X-SCALE and Y-SCALE settings	30
5-10. Using the bobbin thread counter	31
5-11. Using production counter	32
5-12. Using single split mode	33
5-13. Shifting a stitch pattern	34
6. CORRECT USE	35
6-1. Selecting the needle and thread	35
6-2. Installing the needle	35
6-3. Threading the upper thread	35
6-4. Winding the lower thread	36
6-5. Replacing the bobbin case and threading the thread	37
6-6. Thread tension	37
7. SEWING	40
7-1. Before starting sewing....	40
7-2. Sewing operation	40
8. MAINTENANCE AND INSPECTION	42
8-1. Checking the needle	42
8-2. Cleaning the rotary hook	42
8-3. Lubrication	43
8-4. Draining the oil	44
8-5. Cleaning the control box air inlet port	44
8-6. Cleaning the air holes of belt cover and frame side cover	44
8-7. Cleaning the eye guard	44
9. STANDARD ADJUSTMENTS	45
9-1. Adjusting the needle bar height	45
9-2. Adjusting the needle bar lift amount	45
9-3. Adjusting the driver needle guard	46
9-4. Adjusting the needle clearance	46
9-5. Adjusting the shuttle race thread guide	46
9-6. Adjusting the thread take-up amount	47
9-7. Adjusting the movable knife	48
9-8. Adjusting the work clamp lift amount	50
9-9. Work clamp adjustment	51
9-10. Changing the work clamp lift	51
9-11. Work clamp interchangeability	52
9-12. Adjusting the needle up stop position	52
9-13. Adjusting the thread wiper	53
9-14. Adjustment of air pressure	53
9-15. Checking the input sensor and DIP switch input	54
9-16. Checking the input voltage	55
9-17. Clearing all memory settings	55
10. DIP SWITCH	56
10-1. Panel DIP switch functions	56
10-2. DIP switches inside the control box	57
11. CHANGING SPECIAL FUNCTIONS USING THE MEMORY SWITCHES	58
12. SETTING THE WORK CLAMP MODE	62
12-1. Light work clamp	63
13. TABLE OF ERROR CODES	64
14. GAUGE PARTS LIST ACCORDING TO SUBCLASSES	66
15. TROUBLESHOOTING	69
16. OPTIONAL PARTS	72

Brother International KE-436C Instruction Manual - English - Page 65

REFERENCE, segment LED alphabet

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