HP Indigo 10000 HD Writing Head Service Document - Page 2

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Table of contents 1 Overview ...1 Prerequisites ...1 Special skills...1 Special jigs and tools ...1 2 Procedures ...2 Replacing the HD writing head...2 Removing the HD writing head ...2 Installing the HD writing head...24 Verifying and calibrating...39 Writing head verification workflow...39 Writing head calibrations workflow...40 Maintaining the WH exit window ...49 Troubleshooting the HD writing head...55 Performing the Customer Acceptance Test Procedure (CATP)...60 Appendix A Appendix A - Manually calibrating the scan band with the CPG external tool 61 Appendix B Appendix B - Installing the motorized interface shipment dampers 64 Removing the press top covers...64 Installing the front and rear side dampers...67 Installing the feeder side damper...70 Appendix C Appendix C - Removing the motorized interface shipment dampers 74 Removing the shipment dampers ...74 Appendix D Appendix D - HD writing head spare parts ...77 Replacing the spare parts...80 Replacing the PIP underlayer for HD presses ...94 Replacing the writing head vacuum system ...96 Appendix E Revision history and confidentiality notice...102 Revision History ...102 Printing instructions...102 Confidentiality notice...103 ii

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Table of contents
1
Overview
.....................................................................................................................................................................................................................................................
1
Prerequisites
.....................................................................................................................................................................................................................................
1
Special skills
......................................................................................................................................................................................................................................
1
Special jigs and tools
..................................................................................................................................................................................................................
1
2
Procedures
..............................................................................................................................................................................................................................................
2
Replacing the HD writing head
............................................................................................................................................................................................
2
Removing the HD writing head
................................................................................................................................................................................
2
Installing the HD writing head
............................................................................................................................................................................................
24
Verifying and calibrating
.......................................................................................................................................................................................................
39
Writing head verification workflow
....................................................................................................................................................................
39
Writing head calibrations workflow
...................................................................................................................................................................
40
Maintaining the WH exit window
.....................................................................................................................................................................................
49
Troubleshooting the HD writing head
..........................................................................................................................................................................
55
Performing the Customer Acceptance Test Procedure (CATP)
...............................................................................................................
60
Appendix A
Appendix A - Manually calibrating the scan band with the CPG external tool
.............................................................
61
Appendix B
Appendix B - Installing the motorized interface shipment dampers
..................................................................................
64
Removing the press top covers
.......................................................................................................................................................................................
64
Installing the front and rear side dampers
...............................................................................................................................................................
67
Installing the feeder side damper
...................................................................................................................................................................................
70
Appendix C
Appendix C - Removing the motorized interface shipment dampers
................................................................................
74
Removing the shipment dampers
..................................................................................................................................................................................
74
Appendix D
Appendix D - HD writing head spare parts
............................................................................................................................................
77
Replacing the spare parts
...................................................................................................................................................................................................
80
Replacing the PIP underlayer for HD presses
......................................................................................................................................................
94
Replacing the writing head vacuum system
..........................................................................................................................................................
96
Appendix E
Revision history and confidentiality notice
.........................................................................................................................................
102
Revision History
........................................................................................................................................................................................................................
102
Printing instructions
...............................................................................................................................................................................................................
102
Confidentiality notice
............................................................................................................................................................................................................
103
ii