Campbell Scientific CR10 CR10 Measurement and Control - Page 182

Source

Page 182 highlights

SECTION 13. CRlO MEASUREMENTS TABLE 13.4-4. Example of Errors in Thermocouple Temperature Source Error "G % of Total Error l'C 1% Slope Error Error Reference Temp. 0.6 36.1 69.6 TC Output ANSI 1.0 60.1 0.01 x 20oC 0.2 23.2 Voltage Measurement 0.06 3.6 7.0 Reference Linearization 0.001 0.1 0.1 Output l-inearization 0.001 0.1 0.1 Total Error With ANSlerror 1.662 100 Assuming 1% 0.862 100 slope error 13.4.2 USE OF EXTERNAL REFERENCE JUNCTION OR JUNCTION BOX An externaljunction box is often used to facilitate connections and to reduce the expense of thermocouple wire when the temperature measurements are to be made at a distance from the CR10. In most situations, it is preferable to make the box the reference junction, in which case its temperature is measured and used as the reference for the thermocouples; copper wires are run from the box to the CR10 (Section 3.4). ,Alternatively, the junction box can be used to couple extension grade thermocouple wire to the thermocouples being used for measurement, and the CR10 panel used as the reference junction. Extension grade thermocouple wire has a smaller temperature range than standard thermocouple wire, but meets the same limits of error within that range. The only situation where it would be necessary to use extension grade wire instead an external measuring junction is where the junction box temperature is outside the range of reference junction compensation provided by CR10. This is only a factor when using type K thermocouples, where the upper limit of the reference compensation linearization is 100oC the upper limit of the extension grade wire is 200'C. With the other types of thermocouples, reference compensation range equals or is than the extension wire range. In any case, can arise if temperature gradients exist within junction box. Figure 13.4-4 illustrates a typical junction box. Terminal strips will be a different metalthan the thermocouple wire. Thus, if a temperature gradient exists between A and A'or B and B', junction box will act as another thermocouple in series, creating an error in the voltage by the CR10. This thermoelectric otfset voltage a factor whether or not the junction box is used for the reference. lt can be minimized by maki the thermal conduction between the two points large and the distance small. The best solution the case where extension grade wire is being connected to thermocouple wire would be to connectors which clamped the two wires in contact with each other. An external reference junction box must be constructed so that the entire terminal area is very close to the same temperature. This is necessary so that a valid reference temperature can be measured, and to avoid a thermoelectric offset voltage which will be induced if the terminals at which the thermocouple leads are connected (points A and B in Figure 13.4-4\ are at different temperatures. The box should contain elements of high thermal conductivity, which willact to rapidly remove any thermal gradients to which the box is subjected. lt is not necessary to design a constant temperature box; it is desirable that the box respond slowly to external temperatu re fluctuations. JCT Box A'A 13-16 FIGURE 13.4-2. Diagram of Junction Box

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135
  • 136
  • 137
  • 138
  • 139
  • 140
  • 141
  • 142
  • 143
  • 144
  • 145
  • 146
  • 147
  • 148
  • 149
  • 150
  • 151
  • 152
  • 153
  • 154
  • 155
  • 156
  • 157
  • 158
  • 159
  • 160
  • 161
  • 162
  • 163
  • 164
  • 165
  • 166
  • 167
  • 168
  • 169
  • 170
  • 171
  • 172
  • 173
  • 174
  • 175
  • 176
  • 177
  • 178
  • 179
  • 180
  • 181
  • 182
  • 183
  • 184
  • 185
  • 186
  • 187
  • 188
  • 189
  • 190
  • 191
  • 192
  • 193
  • 194
  • 195
  • 196
  • 197
  • 198
  • 199
  • 200
  • 201
  • 202
  • 203
  • 204
  • 205
  • 206
  • 207
  • 208
  • 209
  • 210
  • 211
  • 212
  • 213
  • 214
  • 215
  • 216
  • 217
  • 218
  • 219
  • 220
  • 221
  • 222
  • 223
  • 224
  • 225
  • 226
  • 227
  • 228
  • 229
  • 230
  • 231
  • 232
  • 233
  • 234
  • 235
  • 236
  • 237
  • 238

Reference Temp.
TC Output
ANSI
0.01 x
20oC
Voltage
Measurement
0.06
Reference
Linearization
0.001
Output
l-inearization
0.6
0.001
0.1
SECTION
13.
CRlO
MEASUREMENTS
TABLE 13.4-4.
Example
of
Errors
in
Thermocouple Temperature
Source
Error
"G
%
of
Total Error
l'C
1%
Slope
necessary
to
use extension grade
wire
instead
an
external
measuring
junction
is
where
the
junction
box
temperature
is
outside
the
range
of
reference
junction
compensation provided by
CR10.
This
is
only
a
factor
when
using type
K
thermocouples, where
the
upper limit
of
the
reference compensation linearization is
100oC
the
upper limit of the extension grade
wire
is
200'C.
With
the
other types of thermocouples,
reference compensation range equals
or
is
than the extension
wire
range.
In
any case,
can
arise
if
temperature gradients exist within
junction
box.
Figure 13.4-4 illustrates
a
typical
junction
box.
Terminal strips
will
be
a
different metalthan
the
thermocouple
wire.
Thus,
if a
temperature
gradient exists between
A
and
A'or
B
and
B',
junction
box will act as another thermocouple
in
series, creating an
error
in
the voltage
by the
CR10.
This thermoelectric otfset voltage
a
factor whether
or
not
the
junction
box is used
for
the
reference.
lt
can
be minimized by maki
the thermal conduction between the
two
points
large and the distance
small.
The
best solution
the case where extension grade
wire
is being
connected to thermocouple wire
would
be
to
connectors which clamped the two
wires
in
contact with each other.
An
external
reference
junction
box must be
constructed so that
the
entire
terminal area
is
very close to
the
same
temperature. This
is
necessary so that
a
valid
reference temperature
can
be measured, and to avoid
a
thermoelectric
offset voltage which will be induced
if
the
terminals at which the
thermocouple
leads are
connected (points A and B
in
Figure
13.4-4\
are
at different
temperatures. The
box should
contain elements of high thermal conductivity,
which
willact
to
rapidly remove any thermal
gradients to which the box is
subjected.
lt
is
not
necessary to design
a
constant temperature
box; it
is
desirable that
the box
respond slowly
to external
temperatu re
fluctuations.
1.0
0.2
Error
36.1
60.1
3.6
0.1
Error
69.6
23.2
7.0
0.1
0.1
Total
Error
With
ANSlerror
Assuming
1%
slope
error
1.662
100
0.862
100
13.4.2
USE OF
EXTERNAL
REFERENCE
JUNCTION
OR
JUNCTION
BOX
An
externaljunction
box
is
often used to facilitate
connections and
to
reduce
the
expense of
thermocouple
wire
when the temperature
measurements are
to
be made at
a
distance
from
the
CR10.
In
most situations, it is preferable
to
make
the
box
the
reference
junction,
in
which case
its
temperature
is measured
and
used as
the
reference for the thermocouples; copper wires are
run
from
the
box to
the
CR10 (Section 3.4).
,Alternatively,
the
junction
box
can
be used to
couple extension grade thermocouple wire to the
thermocouples
being used
for
measurement, and
the
CR10 panel used as
the
reference junction.
Extension grade thermocouple
wire
has
a
smaller
temperature
range
than
standard thermocouple
wire,
but meets
the
same limits of error within
that
range.
The only situation
where
it
would
be
JCT
Box
A'A
13-16
FIGURE
13.4-2.
Diagram
of
Junction
Box