HP 4550 Service Manual - Page 305

Developer test, Drum test, Path sensors test

Page 305 highlights

Note The paper path test allows the service technician to verify the operation of components within the paper path. When the test is initiated both the M1 and M2 are activated. You will see the ITB lift cams rotate once and the ITB drive gear turn briefly. The remaining portion of the test simply allows both the M1and M2 to run, thus exercising the gears and rollers associated with them. If an error occurs during the paper path test, the message PATH_1PAPER PATH TEST FAILED appears. Developer test The developer test rotates the carousel stopping at each toner cartridge and rotating the developer sleeve. For the best view of the carousel and the toner cartridge sleeves, remove the drum cartridge. The drum drawer must be closed before the test can run. 1 Press the [ITEM] key until ENGINE DIAGS DEVELOPER TEST appears. 2 Press the [SELECT] key to run the test. The front panel will display ENGINE DIAGS E2:DEVELOPER while the test is running. Watch the carousel and make sure the toner cartridge developer sleeve rotates. The sequence will be black followed by a pause, then magenta, cyan, and finally yellow. The test will last for approximately 35 seconds. While the developer test is running you will see the drum turn if it is installed, as well as the drive gear for the ITB. Drum test The drum test exercises the drum drive mechanism. Also, the fuser motor is turned on to allow the lift cams for the ITB to be rotated into the ITB up position. 1 Press the [ITEM] key until ENGINE DIAGS DRUM TEST appears. 2 Press the [SELECT] key to run the test. The front panel will display ENGINE DIAGS E3:DRUM while the test is running. Watch to see if the ITB lift cams turn and if both the drum drive gear and the ITB drive gear are rotating. Path sensors test The path sensors test allows the paper path sensors and switches to be tested for correct operation. Table 7-29 shows the correlation between the identifier on the front panel and the sensor or switch it represents. Table 7-29 Paper path sensors and switches Identifier Name Description A PS8 Tray 2 paper detect sensor B PS3 Tray 1 last sheet of media pulled sensor C PS4 Tray 1 paper detect sensor D SW801 Tray 2 paper size switch 2 E SW802 Tray 2 paper size switch 1 F SW803 Tray 2 paper size switch 0 G PS3001 Optional Tray 3 paper detect sensor H SW3001 Optional Tray 3 paper size switch 2 I SW3002 Optional Tray 3 paper size switch 1 J SW3003 Optional Tray 3 paper size switch 0 K PS10 Carousel position sensor C7085-90921 Chapter 7 Troubleshooting 303

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C7085-90921
Chapter 7 Troubleshooting
303
The paper path test allows the service technician to verify the operation of components within the
paper path. When the test is initiated both the M1 and M2 are activated. You will see the ITB lift cams
rotate once and the ITB drive gear turn briefly. The remaining portion of the test simply allows both
the M1and M2 to run, thus exercising the gears and rollers associated with them.
Note
If an error occurs during the paper path test, the message
PATH_1PAPER PATH TEST FAILED
appears.
Developer test
The developer test rotates the carousel stopping at each toner cartridge and rotating the developer
sleeve. For the best view of the carousel and the toner cartridge sleeves, remove the drum cartridge.
The drum drawer must be closed before the test can run.
1
Press the
[I
TEM
]
key until
ENGINE DIAGS DEVELOPER TEST
appears.
2
Press the
[S
ELECT
]
key to run the test. The front panel will display
ENGINE DIAGS E2:DEVELOPER
while the test is running. Watch the carousel and make sure the toner cartridge developer sleeve
rotates. The sequence will be black followed by a pause, then magenta, cyan, and finally yellow.
The test will last for approximately 35 seconds. While the developer test is running you will see the
drum turn if it is installed, as well as the drive gear for the ITB.
Drum test
The drum test exercises the drum drive mechanism. Also, the fuser motor is turned on to allow the lift
cams for the ITB to be rotated into the ITB up position.
1
Press the
[I
TEM
]
key until
ENGINE DIAGS DRUM TEST
appears.
2
Press the
[S
ELECT
]
key to run the test. The front panel will display
ENGINE DIAGS E3:DRUM
while
the test is running.
Watch to see if the ITB lift cams turn and if both the drum drive gear and the ITB drive gear are
rotating.
Path sensors test
The path sensors test allows the paper path sensors and switches to be tested for correct operation.
Table 7-29 shows the correlation between the identifier on the front panel and the sensor or switch it
represents.
Table 7-29
Paper path sensors and switches
Identifier
Name
Description
A
PS8
Tray 2 paper detect sensor
B
PS3
Tray 1 last sheet of media pulled sensor
C
PS4
Tray 1 paper detect sensor
D
SW801
Tray 2 paper size switch 2
E
SW802
Tray 2 paper size switch 1
F
SW803
Tray 2 paper size switch 0
G
PS3001
Optional Tray 3 paper detect sensor
H
SW3001
Optional Tray 3 paper size switch 2
I
SW3002
Optional Tray 3 paper size switch 1
J
SW3003
Optional Tray 3 paper size switch 0
K
PS10
Carousel position sensor