Schwinn 810 Treadmill Service Manual
Schwinn 810 Treadmill Manual
 |
View all Schwinn 810 Treadmill manuals
Add to My Manuals
Save this manual to your list of manuals |
Schwinn 810 Treadmill manual content summary:
- Schwinn 810 Treadmill | Service Manual - Page 1
Schwinn™ 810 / 510T machine ™ Service Manual Table of Contents 1 Important Safety Instructions 2 1 Safety Warning Labels and Serial Number 3 1 Specifications 4 1 Grounding Instructions 5 1 Emergency Stop Procedure 6 1 Moving and Storing the Machine 7 1 Unfolding the Machine 9 - Schwinn 810 Treadmill | Service Manual - Page 2
.B NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased - Schwinn 810 Treadmill | Service Manual - Page 3
SAFETY WARNING LABELS AND SERIAL NUMBER CAUTION Risk of Injury to Persons - To Avoid injury, use extreme caution when stepping onto or off of a moving belt. Read instruction manual Manual equipment. • REMOVE SAFETY KEY WHEN NOT IN USE out power before servicing. Product Specification WAR72Nmm ING - Schwinn 810 Treadmill | Service Manual - Page 4
discharge and reduces the possibility of display errors. If possible, put your Schwinn™ Machine Mat in your selected workout area before you begin assembly. To order the optional machine mat, contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 5
held in place by a metal screw. Grounded Outlet Adapter Grounding Pin Grounded Outlet Box Metal Screw Tab for Grounding Screw Earthing Instructions (for a 220-240V AC system ) This product must be electrically earthed. If a malfunction occurs, correct earthing decreases the risk of electric - Schwinn 810 Treadmill | Service Manual - Page 6
SAFETY KEY ", or add Safety Key, for a Safety Key fault. The Treadmill machine will not start a Workout, or will end and clear an active Workout, when the Safety Key is removed. Inspect the Safety Key installed and used in accordance with the instructions, may cause harmful interference to radio - Schwinn 810 Treadmill | Service Manual - Page 7
Safety Key and keep out of the reach of children. 3. Make sure that the power switch is turned Off, and the power cord is disconnected. 4. You must fold the treadmill before you move it. Never move the treadmill for the raised deck. 6. Using the support bar found below the rear of the walking - Schwinn 810 Treadmill | Service Manual - Page 8
treadmill in the folded position. 8. Stand to one side of the treadmill. Place your front foot so it pins the Base Assembly. Grasping the Side Handrail, carefully pivot the treadmill to pivot or move the treadmill. Injury to you or roll the treadmill to the desired location. The treadmill is heavy - Schwinn 810 Treadmill | Service Manual - Page 9
, taking into consideration the height of the user and the maximum incline of the deck. 2. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 3. Slightly push the walking deck forward toward the console. With your left foot lightly - Schwinn 810 Treadmill | Service Manual - Page 10
with a durable, high quality walking belt designed to provide many hours of reliable service. The walking belt on a treadmill that has not been operated for a length of time, either in factory packaging or after assembly, can exhibit a "thumping" noise when started. This is due to the belt taking - Schwinn 810 Treadmill | Service Manual - Page 11
CONNECTIVITY Workout with Other Fitness Apps This fitness machine has integrated Bluetooth® connectivity which allows it to work with a number of digital partners. For our latest list of supported partners, please visit: www.nautilus.com/partners USB Charging Your machine is equipped with a USB Port - Schwinn 810 Treadmill | Service Manual - Page 12
instructions fully If purchased in US/Canada, contact Customer Service for replacement labels. If purchased outside US/Canada, contact your local cleaning, maintaining or repairing this machine. Wipe the treadmill down after each use to keep the treadmill clean and dry. It may be necessary to - Schwinn 810 Treadmill | Service Manual - Page 13
you adjust the belt tension, start the treadmill by pushing the START button. Be sure not to touch the walking belt or step on the power cord. Keep bystanders and children away from the product you are servicing at all times. 2. Use a 6 mm hex key to turn the right and left belt adjustment - Schwinn 810 Treadmill | Service Manual - Page 14
Inspect the surface material below the Treadmill. If the surface material is difficult Keep bystanders and children away from the product you are servicing at all times. 9. Switch off your machine. Console will show "LUBRICATE BELT" followed by "REVIEW USER MANUAL" at set times. This is only a - Schwinn 810 Treadmill | Service Manual - Page 15
Port D Fan E Contact Heart Rate Sensor F Console Cable G Tray, Right H Upright, Right I Base Shroud, Right J Power Cord K Safety Key L Base Cable M Base Assembly N Handlebar Shroud, Right Outer O Handlebar Shroud, Right Inner P Handlebar Shroud, Left Inner Q Handlebar Shroud, Left Outer R Upright - Schwinn 810 Treadmill | Service Manual - Page 16
Z AA CC BB U Motor Cover V Power Switch W Power Input X Motor Control Board Y Side Foot Support Rails DD BB EE Z Base Support AA Deck Cushioners BB Transport Wheel CC Leveler DD Lifting Cylinder BB Z GG Z HH EE Incline Adjuster FF Pivot Assembly GG Belt Tensioner HH Rear Roller Cover GG HH 16 - Schwinn 810 Treadmill | Service Manual - Page 17
Service Mode Procedures PROCEDURE 1: CALIBRATE MCB: 1. Stand next to the machine where the Console can easily be reached. Be sure the area around the Treadmill is clear of all bystanders, children and pets. Be sure there is nothing on or under the Walking Belt, or near the Treadmill. 2. Push and - Schwinn 810 Treadmill | Service Manual - Page 18
AC power wiring using the "Replace the Power Inlet" procedure in the Service Manual as a reference, and ensure all wires are correctly connected and secure. YES Contact Customer Care (if inside US/Canada) or your local distributor (if outside US/Canada). Replace On/Off Rocker Switch YES Does the - Schwinn 810 Treadmill | Service Manual - Page 19
when the user is walking on the machine, have a 2nd user walk on the machine while the user locates the source of the noise. Start a manual workout and advance the speed to 2.0 mph. Is the noise present? YES Move around the machine and listen for location of noise. Does noise come - Schwinn 810 Treadmill | Service Manual - Page 20
Stops During Workout BEGIN HERE If display reads +SAFETY KEY, remove and reinsert the safety key Display On Did Console stay on or turn the main power switch on front of machine. Follow troubleshooting steps BeltsWontStayMoving.pdf Does the Circuit NO Breaker keep tripping? YES Replace - Schwinn 810 Treadmill | Service Manual - Page 21
YES Refer to "Replace the Incline Motor" procedure in the Service Manual and reseat all cable connec- tions. Replace I/O cables Issue Canada) or your local distributor (if outside US/Canada). Is the issue still NO present? YES Replace Incline Motor Contact Customer Care (if inside US/Canada - Schwinn 810 Treadmill | Service Manual - Page 22
, cordless phones, etc. Is the issue still present? NO YES Replace Chest Strap Is the issue still present? YES Contact Customer Care (if inside US/Canada) or your local distributor (if outside US - Schwinn 810 Treadmill | Service Manual - Page 23
follow "Unit will not power on" Troubleshooting BEGIN HERE: Procedure. If the units of measure are incorrect, follow the Owner's Manual instructions to correct the setting before beginning these steps. "+SAFETY KEY" is displayed No sound Reinsert Safety Key and retest. Machine working? YES - Schwinn 810 Treadmill | Service Manual - Page 24
not power on" Troubleshooting BEGIN HERE: Procedure. If the units of measure are incorrect, follow the Owner's Manual instructions to correct the setting Manual "Console Setup Mode", ensure that the correct units of measure are set. Disconnect machine from power for 1 minute, then follow Service - Schwinn 810 Treadmill | Service Manual - Page 25
YES Refer to "NoPower" troubleshooting procedure NO Check and re-seat the I/O cable connections at MCB and the top of Upright. Replace I/O Cables YES Is the issue still NO present? Issue resolved Is the issue still NO present? YES Contact Customer Care (if inside US/Canada) or your local - Schwinn 810 Treadmill | Service Manual - Page 26
. Begin a quickstart/manual workout. Does the Service Mode Procedure 4 to calibrate the MCB. Did the belt move for a few seconds and then stop? YES Is the issue still present? NO Issue resolved NO YES Contact Customer Care (if inside US/Canada) or your local distributor (if outside US/Canada - Schwinn 810 Treadmill | Service Manual - Page 27
the Drive Belt" procedure in the service manual to adjust the Drive Motor Belt tension . Can Belt be NO aligned? YES Is the issue still NO present? YES Contact Customer Care (if inside US/Canada) or your local distributor (if outside US/Canada - Schwinn 810 Treadmill | Service Manual - Page 28
HR ASSY CONSOLE PCB E STOP RIGHT SPEAKER EARTH GROUND PCBA START/VOL FAN UPRIGHTS PCBA STOP/FAN ACN ACL COM UP DOWN MCB BLACK MRED EARTH GROUND DRIVE MOTOR MOTOR WALK BELT FRONT PULLEY AND SHAFT DRIVE BELT SPEED SENSOR 3 2 PWR ON/OFF SWITCH 4 1 CIRCUIT BREAKER L N G POWER - Schwinn 810 Treadmill | Service Manual - Page 29
Replacement Procedure Skill Level Level I : Level II : Level III : Low - very little mechanical knowledge or exposure. Intermediate - some experience with mechanical procedures. Advanced - knowledgeable about mechanical procedures. 29 - Schwinn 810 Treadmill | Service Manual - Page 30
Procedure Skill Level: I 8023616.060122.B NOTICE: T his document provides instructions for the adjustment of the Walking Belt on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 31
is centered. Adjustment Bolt 5. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. Adjustment Bolt 31 - Schwinn 810 Treadmill | Service Manual - Page 32
Skill Level: III 8024805.060122.B NOTICE: T his document provides instructions for the replacement of the Bottom Motor Cover on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 33
from the Motor Cover. Motor Cover 3. Using the support bar found below the rear of the walking belt, into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 34
is the recommended safe distance for access, movement and emergency dismounts from the machine. 7. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 8. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 35
on and above the treadmill to one side. Tilt of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving these hardware (with oval) from the Incline Motor Assembly. Incline Motor Assembly Base Frame Weldment Bottom Motor Cover 12. - Schwinn 810 Treadmill | Service Manual - Page 36
deck. Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving these components. Do not tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance - Schwinn 810 Treadmill | Service Manual - Page 37
Skill Level: II 8024797.060122.B NOTICE: T his document provides instructions for the replacement of the Console Assembly on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 38
power cord in a secure location. 2. Using a #2 Phillips screwdriver, remove the Handlebar Shrouds from the machine. NOTICE: * To assist with re-assembly, install the Inner Handlebar Shrouds first. X2 #2 * * X2 #2 #2 3. Using a 6mm hex wrench, remove the indicated hardware from the machine. Then - Schwinn 810 Treadmill | Service Manual - Page 39
that were removed in reverse order using the new Console Assembly. 5. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the - Schwinn 810 Treadmill | Service Manual - Page 40
Skill Level: I 8024798.060122.B NOTICE: T his document provides instructions for the replacement of the Deck Suspension on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 41
there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or clearance for the raised deck. 3. Using the support bar found below the rear of the walking belt into the locked position. Use proper safety precautions and lifting techniques. Bend your knees - Schwinn 810 Treadmill | Service Manual - Page 42
the machine. 9. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 10. Slightly push tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance - Schwinn 810 Treadmill | Service Manual - Page 43
machine Skill Level: I 8024799.060122.B NOTICE: T his document provides instructions for the replacement of the Deck Wheel on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 44
there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or clearance for the raised deck. 3. Using the support bar found below the rear of the walking belt into the locked position. Use proper safety precautions and lifting techniques. Bend your knees - Schwinn 810 Treadmill | Service Manual - Page 45
5. Using a #2 Phillips screwdriver, remove the indicated screw (with arrows) from the Rear Roller Cover. 6. Remove the Rear Roller Covers from the machine. Rear Roller Cover 7. Using a 13mm wrench and a 6mm hex wrench, remove the hardware indicated from the Deck Wheel. 8. Remove the old Deck Wheel, - Schwinn 810 Treadmill | Service Manual - Page 46
the machine. 11. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 12. Slightly push tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance - Schwinn 810 Treadmill | Service Manual - Page 47
machine Skill Level: III 8024800.060122.B NOTICE: T his document provides instructions for the replacement of the Drive Belt on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 48
clearance for the raised deck. 5. Using the support bar found below the rear of the walking belt shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 49
the recommended safe distance for access, movement and emergency dismounts from the machine. 9. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 10. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 50
12. Be sure to observe the distance from the Speed Sensor to the Drive Pulley. This distance affects the effectiveness of the Speed Sensor, and can easily be shifted accidentally during replacement procedures. Drive Belt Drive Pulley Speed Sensor 13. Using a 6mm hex wrench, remove the indicated - Schwinn 810 Treadmill | Service Manual - Page 51
see if it has been moved during the procedure. If necessary, adjust it to be the appropriate distance from the Drive Pulley. 51 Speed Sensor Assembly Drive Pulley Motor Pulley - Schwinn 810 Treadmill | Service Manual - Page 52
for the raised deck. 23. Using the support bar found below the rear of the walking shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees Treadmill Lubrication Kit, available from your local specialty fitness dealer or Nautilus, Inc. 26. Manually - Schwinn 810 Treadmill | Service Manual - Page 53
allow the aerosol to dissipate. 31. Attach the power cord and turn on the Treadmill by flipping the power switch to ON. 32. Start the belt at the power cord. Keep bystanders, children and pets away from the machine you are servicing at all times. 33. If the Walking Belt needs to be adjusted, use - Schwinn 810 Treadmill | Service Manual - Page 54
off any excess oil from the machine surfaces. 38. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner - Schwinn 810 Treadmill | Service Manual - Page 55
machine Skill Level: III 8024801.060122.B NOTICE: T his document provides instructions for the replacement of the Front Roller on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 56
clearance for the raised deck. 5. Using the support bar found below the rear of the walking belt shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 57
the recommended safe distance for access, movement and emergency dismounts from the machine. 9. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 10. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 58
12. Be sure to observe the distance from the Speed Sensor to the Drive Pulley. This distance affects the effectiveness of the Speed Sensor, and can easily be shifted accidentally during replacement procedures. Drive Belt Drive Pulley Speed Sensor 13. Using a 6mm hex wrench, remove the indicated - Schwinn 810 Treadmill | Service Manual - Page 59
see if it has been moved during the procedure. If necessary, adjust it to be the appropriate distance from the Drive Pulley. 59 Speed Sensor Assembly Drive Pulley Motor Pulley - Schwinn 810 Treadmill | Service Manual - Page 60
for the raised deck. 22. Using the support bar found below the rear of the walking shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees Treadmill Lubrication Kit, available from your local specialty fitness dealer or Nautilus, Inc. 25. Manually - Schwinn 810 Treadmill | Service Manual - Page 61
allow the aerosol to dissipate. 30. Attach the power cord and turn on the Treadmill by flipping the power switch to ON. 31. Start the belt at the power cord. Keep bystanders, children and pets away from the machine you are servicing at all times. 32. If the Walking Belt needs to be adjusted, use - Schwinn 810 Treadmill | Service Manual - Page 62
off any excess oil from the machine surfaces. 37. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner - Schwinn 810 Treadmill | Service Manual - Page 63
Skill Level: II 8023617.060122.C NOTICE: T his document provides instructions for the replacement of the Incline Motor Assembly on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 64
from the Motor Cover. Motor Cover 3. Using the support bar found below the rear of the walking belt, into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 65
where all cables attach for re-assembly. 7. Make sure that there is safe clearance around, on and above the treadmill to one side. Tilt the components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving these components. - Schwinn 810 Treadmill | Service Manual - Page 66
To Motor To Incline Motor Potentiometer To Lower I/O Cable DOWN UP COM To Incline Motor RED:positive BLACK:negative ACL ACN To Circuit Break (Fuse) To Rocker Switch (On/Off switch) Incline Motor Cables Incline Motor Potentiometer Cable 66 - Schwinn 810 Treadmill | Service Manual - Page 67
. Installation of the Incline Motor Assembly is the reverse procedure. Note: Make sure that there is safe clearance beside the treadmill to one side. Make sure there is sufficient space the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving - Schwinn 810 Treadmill | Service Manual - Page 68
. 17. Attach the power cord and turn on the Treadmill by flipping the power switch to ON. 18. Stand is occurring. USER MANUAL HR ZONES Max 100% Anaerobic 80-90% Aerobic 70-80% MANUAL GOALS WEIGHT LOSS properly assembled. Do not use until the machine has been fully assembled and inspected - Schwinn 810 Treadmill | Service Manual - Page 69
Level: II 8023618.060122.C NOTICE: T his document provides instructions for the replacement of the Input/Output (I/O) Cable on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 70
power cord in a secure location. 2. Using a #2 Phillips screwdriver, remove the Handlebar Shrouds from the machine. NOTICE: * To assist with re-assembly, install the Inner Handlebar Shrouds first. X2 #2 * * X2 #2 #2 3. Using a 6mm hex wrench, remove the indicated hardware from the machine. Then - Schwinn 810 Treadmill | Service Manual - Page 71
clearance for the raised deck. 6. Using the support bar found below the rear of the walking belt shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees use the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 72
Connect the new I/O Cable to the MCB, and the Grounding Cable to the Frame Assembly. 13. Re-install all remaining parts that were removed in reverse order. 14. Make machine. 15. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 16. - Schwinn 810 Treadmill | Service Manual - Page 73
To Motor To Incline Motor Potentiometer To Lower I/O Cable DOWN UP COM To Incline Motor RED:positive BLACK:negative ACL ACN To Circuit Break (Fuse) To Rocker Switch (On/Off switch) Grounding Cable Motor Control Board Lower Input/Output (I/O) Cable 73 - Schwinn 810 Treadmill | Service Manual - Page 74
quickly in the last part of the movement. 18. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner - Schwinn 810 Treadmill | Service Manual - Page 75
machine Skill Level: III 8024802.060122.B NOTICE: T his document provides instructions for the replacement of the Lift Shock on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 76
there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or clearance for the raised deck. 3. Using the support bar found below the rear of the walking belt is correctly locked in place. Use proper safety precautions and lifting techniques. Bend your knees - Schwinn 810 Treadmill | Service Manual - Page 77
and to one side of the treadmill. Tilt the machine onto the the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving ) from the Lift Shock Assembly. Be aware that when the Lift Shock is released from the Frame Assembly, the Lift Shock and - Schwinn 810 Treadmill | Service Manual - Page 78
of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded assembled. Do not use until the machine has been fully assembled and inspected for - Schwinn 810 Treadmill | Service Manual - Page 79
/ 510T machine Skill Level: III 8024803.060122.B NOTICE: T his document provides instructions for the replacement of the Motor on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 80
clearance for the raised deck. 5. Using the support bar found below the rear of the walking belt shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 81
the recommended safe distance for access, movement and emergency dismounts from the machine. 9. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 10. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 82
12. Be sure to observe the distance from the Speed Sensor to the Drive Pulley. This distance affects the effectiveness of the Speed Sensor, and can easily be shifted accidentally during replacement procedures. Drive Belt Drive Pulley Speed Sensor 13. Using a 6mm hex wrench, remove the screw ( - Schwinn 810 Treadmill | Service Manual - Page 83
To Motor To Incline Motor Potentiometer To Lower I/O Cable DOWN UP COM To Incline Motor RED:positive BLACK:negative ACL ACN To Circuit Break (Fuse) To Rocker Switch (On/Off switch) Motor Control Board (MCB) Motor Connectors 83 - Schwinn 810 Treadmill | Service Manual - Page 84
the connectors for the Motor from the Motor Control Board after noting their locations. Note: Be sure to note where all cables attach for re-assembly. 17. Using a 6mm hex wrench, remove the indicated screws (by ovals) from the Motor Mount. Remove the Drive Belt from the Motor. 18. Cut the - Schwinn 810 Treadmill | Service Manual - Page 85
, adjust it to be the appropriate distance from the Drive Pulley. 26. Re-install all remaining parts that were removed in reverse order. Speed Sensor Assembly Drive Pulley Motor Pulley 85 - Schwinn 810 Treadmill | Service Manual - Page 86
the following: • 8300 Silicone Spray, available at most Hardware and Auto Parts stores. • Lube-N-Walk® Treadmill Lubrication Kit, available from your local specialty fitness dealer or Nautilus, Inc. 32. Manually rotate the belt 1/2 of the length of the belt and apply lubricant again. 33. Make - Schwinn 810 Treadmill | Service Manual - Page 87
. 37. Attach the power cord and turn on the Treadmill by flipping the power switch to ON. 38. Start bystanders, children and pets away from the machine you are servicing at all times. 39. If the Walking Belt needs properly assembled. Do not use until the machine has been fully assembled and inspected - Schwinn 810 Treadmill | Service Manual - Page 88
Level: II 8023619.060122.C NOTICE: T his document provides instructions for the replacement of the Motor Control Board (MCB) on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 89
from the Motor Cover. Motor Cover 3. Using the support bar found below the rear of the walking belt, into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 90
and emergency dismounts from the machine. 7. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 8. Slightly push the walking deck forward . Note: Be sure to note where all cables attach for re-assembly. 90 Motor Control Board (MCB) - Schwinn 810 Treadmill | Service Manual - Page 91
To Motor To Incline Motor Potentiometer To Lower I/O Cable DOWN UP COM To Incline Motor RED:positive BLACK:negative ACL ACN To Circuit Break (Fuse) To Rocker Switch (On/Off switch) 91 - Schwinn 810 Treadmill | Service Manual - Page 92
. 14. Attach the power cord and turn on the Treadmill by flipping the power switch to ON. 15. Stand is occurring. USER MANUAL HR ZONES Max 100% Anaerobic 80-90% Aerobic 70-80% MANUAL GOALS WEIGHT LOSS properly assembled. Do not use until the machine has been fully assembled and inspected - Schwinn 810 Treadmill | Service Manual - Page 93
machine Skill Level: I 8024804.060122.B NOTICE: T his document provides instructions for the replacement of the Motor Cover on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 94
clearance for the raised deck. 4. Using the support bar found below the rear of the walking belt shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees use the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 95
the machine. 9. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 10. Slightly push tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance - Schwinn 810 Treadmill | Service Manual - Page 96
machine Skill Level: II 8024806.060122.B NOTICE: T his document provides instructions for the replacement of the Power Inlet on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 97
from the Motor Cover. Motor Cover 3. Using the support bar found below the rear of the walking belt, into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 98
is the recommended safe distance for access, movement and emergency dismounts from the machine. 7. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 8. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 99
To Incline Motor To Lower I/O Cable To Speed Sensor RED: positive BLACK: negative DOWN UP COM ACL ACN 2 1 3 4 Power Switch N G L Power Inlet 99 - Schwinn 810 Treadmill | Service Manual - Page 100
order. 14. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. Motor Control Board (MCB) Power Inlet 100 - Schwinn 810 Treadmill | Service Manual - Page 101
machine Skill Level: II 8024807.060122.B NOTICE: T his document provides instructions for the replacement of the Rear Roller on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 102
there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or clearance for the raised deck. 3. Using the support bar found below the rear of the walking belt into the locked position. Use proper safety precautions and lifting techniques. Bend your knees - Schwinn 810 Treadmill | Service Manual - Page 103
the recommended safe distance for access, movement and emergency dismounts from the machine. 9. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 10. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 104
in reverse order. 17. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. Rear Roller Adjustment Bolt 104 - Schwinn 810 Treadmill | Service Manual - Page 105
Skill Level: I 8024808.060122.B NOTICE: T his document provides instructions for the replacement of the Rear Roller Cover on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 106
there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or clearance for the raised deck. 3. Using the support bar found below the rear of the walking belt into the locked position. Use proper safety precautions and lifting techniques. Bend your knees - Schwinn 810 Treadmill | Service Manual - Page 107
the machine. 9. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 10. Slightly push tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance - Schwinn 810 Treadmill | Service Manual - Page 108
machine Skill Level: II 8024809.060122.B NOTICE: T his document provides instructions for the replacement of the Right Upright on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 109
power cord in a secure location. 2. Using a #2 Phillips screwdriver, remove the Handlebar Shrouds from the machine. NOTICE: * To assist with re-assembly, install the Inner Handlebar Shrouds first. X2 #2 * * X2 #2 #2 3. Using a 6mm hex wrench, remove the indicated hardware from the machine. Then - Schwinn 810 Treadmill | Service Manual - Page 110
there is safe clearance around, on and above the treadmill. Make sure there is no object to spill clearance for the raised deck. 6. Using the support bar found below the rear of the walking belt shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees - Schwinn 810 Treadmill | Service Manual - Page 111
that secures the Right Upright and slightly shift it away from the Frame Assembly. Carefully remove the I/O Cable from the old Right Upright, and dispose of the old Right Upright appropriately. Note: Be prepared to support the weight of the Right Upright. This step may require two people. Do - Schwinn 810 Treadmill | Service Manual - Page 112
Using a 6mm hex wrench, secure the new Right Upright to the Frame Assembly. 12. Make sure there is sufficient space to lower the walking deck from the machine. 13. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 14. Slightly push - Schwinn 810 Treadmill | Service Manual - Page 113
17. Connect the Cables and Attach the Console to Frame Assembly Note: Do not pinch or cut the cables. Be ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner - Schwinn 810 Treadmill | Service Manual - Page 114
machine Skill Level: II 8024810.060122.B NOTICE: T his document provides instructions for the replacement of the Rocker Switch on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 115
from the Motor Cover. Motor Cover 3. Using the support bar found below the rear of the walking belt, into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 116
is the recommended safe distance for access, movement and emergency dismounts from the machine. 7. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 8. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 117
To Incline Motor To Lower I/O Cable To Speed Sensor RED: positive BLACK: negative DOWN UP COM ACL ACN 2 1 3 4 Power Switch N G L Power Inlet 117 - Schwinn 810 Treadmill | Service Manual - Page 118
. 14. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. Motor Control Board (MCB) Rocker Switch 118 - Schwinn 810 Treadmill | Service Manual - Page 119
510T machine Skill Level: I 8024811.060122.B NOTICE: T his document provides instructions for the replacement of the Side Rail on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 120
there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or clearance for the raised deck. 3. Using the support bar found below the rear of the walking belt into the locked position. Use proper safety precautions and lifting techniques. Bend your knees - Schwinn 810 Treadmill | Service Manual - Page 121
5. Using a #2 Phillips screwdriver, remove the indicated screw (with arrows) from the Rear Roller Cover. 6. Remove the Rear Roller Covers from the machine. Rear Roller Cover 7. Using a #2 Phillips screwdriver, remove the 6 indicated screws from below the Walking Deck that attach the Side Rail. 8. - Schwinn 810 Treadmill | Service Manual - Page 122
the machine. 11. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 12. Slightly push tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance - Schwinn 810 Treadmill | Service Manual - Page 123
Skill Level: I 8023620.060122.C NOTICE: T his document provides instructions for the replacement of the Speed Sensor Assembly on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 124
from the Motor Cover. Motor Cover 3. Using the support bar found below the rear of the walking belt, into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 125
is the recommended safe distance for access, movement and emergency dismounts from the machine. 7. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 8. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 126
affects the effectiveness of the Speed Sensor and will be used for the re-assembly process. 11. Remove the Speed Sensor Cable from the Clips that secure it tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in - Schwinn 810 Treadmill | Service Manual - Page 127
Motor Control Board (MCB) Speed Sensor Connector 127 - Schwinn 810 Treadmill | Service Manual - Page 128
Skill Level: I 8024812.060122.B NOTICE: T his document provides instructions for the replacement of the Transport Wheel on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 129
there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or clearance for the raised deck. 3. Using the support bar found below the rear of the walking belt into the locked position. Use proper safety precautions and lifting techniques. Bend your knees - Schwinn 810 Treadmill | Service Manual - Page 130
the machine. 9. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 10. Slightly push tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance - Schwinn 810 Treadmill | Service Manual - Page 131
machine Skill Level: III 8023621.060122.C NOTICE: T his document provides instructions for the replacement of the Walking Belt on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 132
clearance for the raised deck. 5. Using the support bar found below the rear of the walking belt shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 133
and make sure that it does not move. When you do this, keep clear of movement path in case the treadmill lock is not properly engaged. Do not lean against the treadmill when it is folded. Do not put items on it that could cause it to become unstable or fall. 7. Using - Schwinn 810 Treadmill | Service Manual - Page 134
10. Using a #2 Phillips screwdriver, remove the 6 indicated screws from below the Walking Deck that attach the Right Side Rail. 11. Remove the Right Side Rail from the Walking Deck. 12. Using a #2 Phillips screwdriver remove the 2 screws (indicated by arrow) from the Right Deck Suspensions. 13. - Schwinn 810 Treadmill | Service Manual - Page 135
the recommended safe distance for access, movement and emergency dismounts from the machine. 15. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 16. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 136
20. Using a 6mm hex wrench, remove the 2 indicated screws from the Deck. Note: Your machine may not match the provided images exactly. 21. Lift and pivot the Front Roller out of the Frame, and slide it out of the Walking Belt. This will free the Drive Belt from the Front Roller. 22. Using a 6mm hex - Schwinn 810 Treadmill | Service Manual - Page 137
see if it has been moved during the procedure. If necessary, adjust it to be the appropriate distance from the Drive Pulley. 137 Speed Sensor Assembly Drive Pulley Motor Pulley - Schwinn 810 Treadmill | Service Manual - Page 138
for the raised deck. 35. Using the support bar found below the rear of the walking shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees Treadmill Lubrication Kit, available from your local specialty fitness dealer or Nautilus, Inc. 38. Manually - Schwinn 810 Treadmill | Service Manual - Page 139
. 43. Attach the power cord and turn on the Treadmill by flipping the power switch to ON. 44. Start , children and pets away from the machine you are servicing at all times. 45. If the Walking Belt needs assembled. Do not use until the machine has been fully assembled and inspected for - Schwinn 810 Treadmill | Service Manual - Page 140
machine Skill Level: III 8024813.060122.B NOTICE: T his document provides instructions for the replacement of the Walking Deck on the Schwinn™ 810 / 510T machine. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US - Schwinn 810 Treadmill | Service Manual - Page 141
clearance for the raised deck. 5. Using the support bar found below the rear of the walking belt shifts into the locked position. Use proper safety precautions and lifting techniques. Bend your knees the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can - Schwinn 810 Treadmill | Service Manual - Page 142
and make sure that it does not move. When you do this, keep clear of movement path in case the treadmill lock is not properly engaged. Do not lean against the treadmill when it is folded. Do not put items on it that could cause it to become unstable or fall. 7. Using - Schwinn 810 Treadmill | Service Manual - Page 143
11. Using a #2 Phillips screwdriver, remove the 6 indicated screws from below the Walking Deck that attach the Right Side Rail. 12. Remove the Right Side Rail from the Walking Deck. 13. Repeat the previous two Steps to the Left side of the machine. 14. Using a #2 Phillips screwdriver remove the 2 - Schwinn 810 Treadmill | Service Manual - Page 144
the recommended safe distance for access, movement and emergency dismounts from the machine. 18. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 19. Slightly push the walking deck forward toward the console. With your foot lightly - Schwinn 810 Treadmill | Service Manual - Page 145
Assembly, and replace it between the Walking Belt in the same orientation. 26. Using a 6mm hex wrench, re-install the 4 screws to the Deck. Walking Deck Walking Belt Guides 27. Re-install all remaining parts that were removed in reverse order. 28. Inspect the surface material below the Treadmill - Schwinn 810 Treadmill | Service Manual - Page 146
off any excess oil from the machine surfaces. 36. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
-
83
-
84
-
85
-
86
-
87
-
88
-
89
-
90
-
91
-
92
-
93
-
94
-
95
-
96
-
97
-
98
-
99
-
100
-
101
-
102
-
103
-
104
-
105
-
106
-
107
-
108
-
109
-
110
-
111
-
112
-
113
-
114
-
115
-
116
-
117
-
118
-
119
-
120
-
121
-
122
-
123
-
124
-
125
-
126
-
127
-
128
-
129
-
130
-
131
-
132
-
133
-
134
-
135
-
136
-
137
-
138
-
139
-
140
-
141
-
142
-
143
-
144
-
145
-
146
 |
 |
1
Schwinn™ 810 / 510T machine
Service Manual
8023613.060122.C
Service Manual
™
Table of Contents
8023614.060122.C
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125
U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com | Printed in
China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |
ORIGINAL DOCU-
MENT - ENGLISH VERSION ONLY
1
Important Safety Instructions
2
1
Safety Warning Labels and Serial Number
3
1
Specifications
4
1
Grounding Instructions
5
1
Emergency Stop Procedure
6
1
Moving and Storing the Machine
7
1
Unfolding the Machine
9
1
Leveling the Machine
10
1
Treadmill Belt (break in period)
10
1
Connectivity
11
1
Maintenance
12
1
Cleaning
12
1
Adjusting the Belt Tension
13
1
Aligning the Walking Belt
13
1
Lubricating the Walking Belt
13
1
Maintenance Parts
15
1
Troubleshooting
17
1
Electrical Wiring Diagram
28
1
Replacement Procedure Skill Level
29
Mechanical / Modification Procedures
2
Adjust the Walking Belt
30
Part Replacement
3
Replace the Bottom Motor Cover
32
4
Replace the Console Assembly
37
5
Replace the Deck Suspension
40
6
Replace the Deck Wheel
43
7
Replace the Drive Belt
47
8
Replace the Front Roller
55
9
Replace the Incline Motor Assembly
63
10
Replace the I/O Cable
69
11
Replace the Lift Shock
75
12
Replace the Motor
79
13
Replace the Motor Control Board (MCB)
88
14
Replace the Motor Cover
93
15
Replace the Power Inlet
96
16
Replace the Rear Roller
101
17
Replace the Rear Roller Cover
105
18
Replace the Right Upright
108
19
Replace the Rocker Switch (On/Off)
114
20
Replace the Side Rail
119
21
Replace the Speed Sensor Assembly
123
22
Replace the Transport Wheel
128
23
Replace the Walking Belt
131
24
Replace the Walking Deck
140