Brother International MD-817 Service Manual - Page 107

Frame, Assembly, Replacement

Page 107 highlights

FRAME ASSEMBLY #2 REPLACEMENT Refer to the motor disassembly diagram (Fig. 1). Up Disassembly (1) Remove the two MD carbon brushes 1. Note: The position of each carbon brush should be noted. (2) Remove the screw 55 and the belt cover 54. (3) Remove the nut 53. and then remove the pul ley 50 and the brake armature assembly 49 from the rotor shaft. (4) Remove the sunk key 23 and the washers 45.--48. (5) Remove the screw 44 and the brake stator assembly 43. Note: If the stator is difficult to remove, strike it gently to loosen it. (6) Remove the screw 41. the separate bracket R 42-1 and bracket assembly L 12. A sl ight knock may help. (7) Take out the rotor 19 from the frame assembly 18-1. (Note) Because the rotor is held in the frame assembly 18-1 by magnetic force, the rotor should be grasped tightly and care should be taken so that the commutator part (see Fig.3) of the ro- tor does not touch the magnet inside the frame. Be careful not to lose the motor shaft's spring washer 20 and col lar 21. (8) Using the molex pin remover(J5800-03). take out al l pins from the 6-pin plug 32. (9) Pul l out the plug cover 33 and the tube 31 from the cord assembly. (10) Cut at the crimped part of the two black cords, as close to the end of the cord as possible, and then separate. (11) The frame assembly 18-1 can then be removed from bracket assembly L 12. A sl ight knock may be necessary to faci l itate removal. (Note) Perform steps 1-3 below before removing the rotor from the motor. 1. Remove the screw 17 and reactor cover 16-1. 2. Remove the screw 15 and reactor 14. 3. Remove the screw 25. 41 16-2 1.-1 3 I 12 23 34 35 36 1:-1 25 22 37 70 21 27 31 30 24 26 20 19 42_242-43 _4. 5.3 54 L\lei • 10 18-4 10 1 9 18-318-5 32 33 14 13 2(1 29 51 49 50 45 46 47 46 56 51/ -103-

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112

FRAME
ASSEMBLY
#2
REPLACEMENT
Refer
to
the
motor
disassembly
diagram
(Fig.
1).
Up
Disassembly
(1)
Remove
the
two
MD
carbon
brushes
1.
Note:
The
position
of
each
carbon
brush
should
be
noted.
(2)
Remove
the
screw
55
and
the
belt
cover
54.
(3)
Remove
the
nut
53.
and
then
remove
the
pul
ley
50
and
the
brake
armature
assembly
49
from
the
rotor
shaft.
(4)
Remove
the
sunk
key
23
and
the
washers
45.--48.
(5)
Remove
the
screw
44
and
the
brake
stator
assembly
43.
Note:
If
the
stator
is
difficult
to
remove,
strike
it
gently
to
loosen
it.
(6)
Remove
the
screw
41.
the
separate
bracket
R
42-1
and
bracket
assembly
L
12.
A
sl
ight
knock
may
help.
(7)
Take
out
the
rotor
19
from
the
frame
assembly
18-1.
(Note)
Because
the
rotor
is
held
in
the
frame
assembly
18-1
by
magnetic
force,
the
rotor
should
be
grasped
tightly
and
care
should
be
taken
so
that
the
commutator
part
(see
Fig.3)
of
the
ro—
tor
does
not
touch
the
magnet
inside
the
frame.
Be
careful
not
to
lose
the
motor
shaft's
spring
washer
20
and
col
lar
21.
(8)
Using
the
molex
pin
remover(J5800-03).
take
out
al
l
pins
from
the
6
—pin
plug
32.
(9)
Pul
l
out
the
plug
cover
33
and
the
tube
31
from
the
cord
assembly.
(10)
Cut
at
the
crimped
part
of
the
two
black
cords,
as
close
to
the
end
of
the
cord
as
possible,
and
then
separate.
(11)
The
frame
assembly
18-1
can
then
be
removed
from
bracket
assembly
L
12.
A
sl
ight
knock
may
be
necessary
to
faci
l
itate
removal.
(Note)
Perform
steps
1-3
below
before
removing
the
rotor
from
the
motor.
1.
Remove
the
screw
17
and
reactor
cover
16-1.
2.
Remove
the
screw
15
and
reactor
14.
3.
Remove
the
screw
25.
41
16-2
1.-1
3
I
12
14
13
L\lei
10
10
1
9
34
35
36
1:-1
25
22
37
18-4
24
26
20
19
18-318-5
32
33
23
42_2
42-
4
3
_4.
5.3
54
70
21
27
31
30
2(1
29
51
49
50
45
46
47
46
56
51/
-103-