Brother International MD-817 Service Manual - Page 42

Speed, Adjustment, Machine

Page 42 highlights

( SPEED ADJUSTMENT FOR EACH MACHINE Selection of motor pulley and method of replacement 1) Selection of motor pulley Select the correct motor pulley for the machine according to the separate list. (Remark): The figures described for motor pulley are outer diameters of V groove. 2) Replacement of pulley a) Take off pulley cover. b) Remove V belt. c) Unfasten pulley set screw, M5 x 12 screw (3 pcs.) and then exchange the pulley. d) Reassemble them in the reverse procedure. (Remark): In the case the pulley is exchanged, the high backtacking and low speeds will all change. Fl Adjustment of each speed 1) Adjustment of high speed a) Set up the machine and motor. b) Turn the high sewing speed dial in front of the control box fully clockwise. c) Remove the rubber plug from the rear of the control box and turn the inside dial 0. When it is turned to the right, the machine speeds up. (Remark): Turn VR first to the left and then make speed adjustment from a lower speed, thereby Inside dial 0 avoiding troubles due to abnormal speed. d) Turn the power switch on and keep the treadle fully down when adjusting the speed. 2) Adjustment of end backtacking speed a) Open the cover of the control box. b) Turn the power switch on. c) Set operation panel and turn only end backtacking switch on (even in the case of E0, make necessary adjustment using E20, E40 or E100 operation panel). d) Depress the treadle forward to put the machine back in neutral before stopping the machine with the needle in the down position. e) Remove the synchronizer plug from the control box. f) Depress the treadle backward and the machine will keep running at the backtacking speed; make adjustment using VR EBT. 3) Adjustment of thread trimming speed a) Open the cover of the control box. b) Depress the treadle forward lightly to put the machine back in neutral before stopping the machine will the needle in the down position. c) Remove the synchronizer plug from the control box and depress the treadle forward to put the machine back in neu- tral and the machine will keep running at low speed; make adjustment using VR TRIM (LOW). d) After adjustment, turn the power switch off, close the cover, then reinsert synchronizer plug. In the case the torque is insufficient for some specific sewing, use the next smaller pulley to increase the torque but make sure to select such pulleys that speed of DC servomotor will not be required to rotate at more than 3,000RPM for the maximum sewing speed of machine. Machine pulley speed must be calculated based on an effective diameter of approx. 70mm. *Refer to E Control box in ADJUSTMENT. - 38 -

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112

(
SPEED
ADJUSTMENT
FOR
EACH
MACHINE
Selection
of
motor
pulley
and
method
of
replacement
1)
Selection
of
motor
pulley
Select
the
correct
motor
pulley
for
the
machine
according
to
the
separate
list.
(Remark):
The
figures
described
for
motor
pulley
are
outer
diameters
of
V
groove.
2)
Replacement
of
pulley
a)
Take
off
pulley
cover.
b)
Remove
V
belt.
c)
Unfasten
pulley
set
screw,
M5
x
12
screw
(3
pcs.)
and
then
exchange
the
pulley.
d)
Reassemble
them
in
the
reverse
procedure.
(Remark):
In
the
case
the
pulley
is
exchanged,
the
high
backtacking
and
low
speeds
will
all
change.
Fl
Adjustment
of
each
speed
1)
Adjustment
of
high
speed
a)
Set
up
the
machine
and
motor.
b)
Turn
the
high
sewing
speed
dial
in
front
of
the
control
box
fully
clockwise.
c)
Remove
the
rubber
plug
from
the
rear
of
the
control
box
and
turn
the
inside
dial
0.
When
it
is
turned
to
the
right,
the
machine
speeds
up.
(Remark):
Turn
VR
first
to
the
left
and
then
make
speed
adjustment
from
a
lower
speed,
thereby
Inside
dial
0
avoiding
troubles
due
to
abnormal
speed.
d)
Turn
the
power
switch
on
and
keep
the
treadle
fully
down
when
adjusting
the
speed.
2)
Adjustment
of
end
backtacking
speed
a)
Open
the
cover
of
the
control
box.
b)
Turn
the
power
switch
on.
c)
Set
operation
panel
and
turn
only
end
backtacking
switch
on
(even
in
the
case
of
E0,
make
necessary
ad-
justment
using
E20,
E40
or
E100
operation
panel).
d)
Depress
the
treadle
forward
to
put
the
machine
back
in
neutral
before
stopping
the
machine
with
the
needle
in
the
down
position.
e)
Remove
the
synchronizer
plug
from
the
control
box.
f)
Depress
the
treadle
backward
and
the
machine
will
keep
running
at
the
backtacking
speed;
make
adjustment
using
VR
EBT.
3)
Adjustment
of
thread
trimming
speed
a)
Open
the
cover
of
the
control
box.
b)
Depress
the
treadle
forward
lightly
to
put
the
machine
back
in
neutral
before
stopping
the
machine
will
the
needle
in
the
down
position.
c)
Remove
the
synchronizer
plug
from
the
control
box
and
depress
the
treadle
forward
to
put
the
machine
back
in
neu-
tral
and
the
machine
will
keep
running
at
low
speed;
make
adjustment
using
VR
TRIM
(LOW).
d)
After
adjustment,
turn
the
power
switch
off,
close
the
cover,
then
reinsert
synchronizer
plug.
In
the
case
the
torque
is
insufficient
for
some
specific
sewing,
use
the
next
smaller
pulley
to
increase
the
torque
but
make
sure
to
select
such
pulleys
that
speed
of
DC
servomotor
will
not
be
required
to
rotate
at
more
than
3,000RPM
for
the
maximum
sewing
speed
of
machine.
Machine
pulley
speed
must
be
calculated
based
on
an
effective
diameter
of
approx.
70mm.
*Refer
to
E
Control
box
in
ADJUSTMENT.
-
38
-