Brother International MD-817 Service Manual - Page 51

Brother International MD-817 Manual

Page 51 highlights

ITEM PROBLEM #14 Needle (upper) stops at different places. #15 The stop position of the needle (upper) is not correct. #16 Thread wiper doesn't function. #17 Thread wiper operation time is too short. #18 Reverser doesn't function. (when treadle is depressed and actuator is switched ON) CHECK PROBABLE CAUSE • Is the V-belt loose? (YES) • Is there oil, grease, dirt scratches, etc. on the syn- chronizer's reflecting sur- face? (YES) (NO) • Are the speed and torque at low speed OK? (NO) (YES) Insufficient V-belt tension. Dirt of the synchronizer's reflecting surface. Malfunction of the synchronizer. Malfunction of the control printed-circuit board. Speed at low speed is too slow. Operational malfunction related to head thread trimming. • Can adjustment be made at the synchronizer? (YES) (NO) Improper needle (upper) stopping position. Reduction of motor brake force. • Switch OFF the power switch and then measure the resistance of the thread wiper solenoid. • Is there 5ohms between 0 pins and 0 of the 12-pin plug? (NO) (YES) • Other than above. Malfunction of the thread wiper solenoid. Improper installation of the thread wiper solenoid. Malfunction of the control printed-circuit board. Improper installation of the thread wiper solenoid. • Can the reverser be operated by the reverse lever? (NO) • Switch OFF the power switch and then measure the resistance of the reverse solenoid. • Is there about 7ohms be- tween pins Co and e of the 12-pin plug? (YES) • Measure the resistance of the actuator. Is there 0ohms between pins 0 and 0 of the 12-pin plug with the actuator switch ON, and cohms with the actuator switch OFF? (NO) (YES) Operational malfunction related to head reverse. Malfunction of the reverse solenoid. Malfunction of the actuator. Malfunction of the control printed-circuit board. REMEDY Adjust the V-belt tension. Clean the reflecting surface. Replace the synchronizer. Replace the control box. Adjust the VR TRIM (LOW). Adjust. Adjust the needle (upper) stop position by 10 - 12mm. Replace the motor. Replace the thread wiper solenoid. Adjust the installation. Replace the control box. Correct the installation. Adjust. Replace the reverse solenoid. Replace the actuator. Replace the control box. - 47 -

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ITEM
PROBLEM
CHECK
PROBABLE
CAUSE
REMEDY
#14
Needle
(upper)
stops
at
different
places.
Is
the
V
-belt
loose?
(YES)
Is
there
oil,
grease,
dirt
scratches,
etc.
on
the
syn-
chronizer's
reflecting
sur-
face?
(YES)
(NO)
Are
the
speed
and
torque
at
low
speed
OK?
(NO)
(YES)
Insufficient
V
-belt
tension.
Dirt
of
the
synchronizer's
re-
flecting
surface.
Malfunction
of
the
syn-
chronizer.
Malfunction
of
the
control
printed
-circuit
board.
Speed
at
low
speed
is
too
slow.
Operational
malfunction
re-
lated
to
head
thread
trimm-
ing.
Adjust
the
V
-belt
tension.
Clean
the
reflecting
surface.
Replace
the
synchronizer.
Replace
the
control
box.
Adjust
the
VR
TRIM
(LOW).
Adjust.
#15
The
stop
position
of
the
needle
(upper)
is
not
correct.
Can
adjustment
be
made
at
the
synchronizer?
(YES)
(NO)
Improper
needle
(upper)
stopping
position.
Reduction
of
motor
brake
force.
Adjust
the
needle
(upper)
stop
position
by
10
12mm.
Replace
the
motor.
#16
Thread
wiper
doesn't
function.
Switch
OFF
the
power
switch
and
then
measure
the
resistance
of
the
thread
wiper
solenoid.
Is
there
5ohms
between
pins
0
and
0
of
the
12
-pin
plug?
(NO)
(YES)
Other
than
above.
Malfunction
of
the
thread
wiper
solenoid.
Improper
installation
of
the
thread
wiper
solenoid.
Malfunction
of
the
control
printed
-circuit
board.
Replace
the
thread
wiper
solenoid.
Adjust
the
installation.
Replace
the
control
box.
#17
Thread
wiper
oper-
ation
time
is
too
short.
Improper
installation
of
the
thread
wiper
solenoid.
Correct
the
installation.
#18
Reverser
doesn't
function.
(when
treadle
is
de-
pressed
and
actua-
tor
is
switched
ON)
Can
the
reverser
be
oper-
ated
by
the
reverse
lever?
(NO)
Switch
OFF
the
power
switch
and
then
measure
the
resistance
of
the
reverse
solenoid.
Is
there
about
7ohms
be-
tween
pins
Co
and
e
of
the
12
-pin
plug?
(YES)
Measure
the
resistance
of
the
actuator.
Is
there
0ohms
between
pins
0
and
0
of
the
12
-pin
plug
with
the
actuator
switch
ON,
and
cohms
with
the
actuator
switch
OFF?
(NO)
(YES)
Operational
malfunction
re-
lated
to
head
reverse.
Malfunction
of
the
reverse
solenoid.
Malfunction
of
the
actuator.
Malfunction
of
the
control
printed
-circuit
board.
Adjust.
Replace
the
reverse
sole
-
noid.
Replace
the
actuator.
Replace
the
control
box.
-
47
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