Craftsman 536.270320 Operation Manual - Page 36

Troubleshooting - model

Page 36 highlights

TROUBLESHOOTING CHART PROBLEM: The engine will not start, PROBLEM: Excessive vibration. 1. Follow the steps, "How To Start The Engine" in this book. 1. Replace the blade. 2. Electric-Start cables. Models: Clean the battery terminals. Tighten the 2. Check for loose engine bolts. 3. Decrease the air pressure in the tires. 3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. 4. Adjust the carburetor. 4. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position. Try to start the engine several times, install the spark plug. 5. Replace the spark plug. 6. Adjust the carburetor. PROBLEM: The engine will not turn over. 5. Check for a damaged belt or damaged pulley. Replace the damaged parts. PROBLEM: The grass does not discharge 1. Stop the engine. Clean the mower housing. 2. Raise the height of cut. 3. Replace or sharpen the blade(s). correctly. 1. Follow the steps, "How To Start The Engine" in this book. 4. Move the shift lever to a slower speed. 2. Electric-Start Models: Check the level of the acid in the battery. If needed, add water. Charge the battery. 3. Replace the fuse. 4. Check the wiring harness for damage or a loose connection. Repair the damaged wire. 5. Electric-Start Models: replace the solenoid. Recoil-Start Mod- els: replace the module. PROBLEM: The engine is difficult 1. Adjust the carburetor. 2. Replace the spark plug. 3. Replace the fuel filter. to start. PROBLEM: The engine loss of power. 1. Check the oil. 2. Clean the air filter. 3. Clean the air screen. does not run smooth or has a 4. Replace the spark plug. 5. The engine is working too hard. Use a lower gear. 5. Move the throttle control to the FAST position. 6. Replace the spring for the blade idler. PROBLEM: The mower housing does not cut level. 1. Check the air pressure in the tires. 2. Adjust the level of the mower housing. 3. Check the front axle. If the front axle does not freely pivot, loos- en the axle bolt(s). PROBLEM: The mower blades will not rotate. 1. Check the mower drive belt. Make sure the belt is installed cor- rectly. 2. Replace the mower drive belt. PROBLEM: The unit will not move when the clutch is engaged. 1. Check the motion drive belt. Make sure the belt is installed correctly. 2. Adjust the clutch. 3. Replace the motion drive belt. 6. Adjust the carburetor. PROBLEM: The unit moves slower or stops when the 7. Replace the fuel filter. clutch is engaged. PROBLEM: speed. The engine does not run smooth at fast 1. Adjust the clutch. 2. Replace the motion drive belt. 1. Replace the spark plug. 2. Adjust the throttle control. 3. Clean the air filter. 4. Replace the fuel filter. PROBLEM: The engine stops when the blades are engaged. 1. Check the wiring harness for damage or a loose connection. Repair the damaged wire. 2. Transmission is in reverse. Before operating in reverse, move the blade rotation control to the DISENGAGED position. PROBLEM: On slopes, the engine stops. 1. Mow up and down slopes. Never mow across a slope. PROBLEM: When the clutch/brake pedal is released, belt noise can be heard. 1. Temporary belt noise does not change the operation of the unit. If belt noise is continuous, check the routing of the belt. Make sure the belt is inside all belt guides. 2. If the noise is continuous, adjust the clutch. PROBLEM: The rear wheels spin over uneven terrain. 1. Check the front axle. If the front axle does not freely pivot, loos- en the axle bolt(s). PROBLEM: The engine stops when the operator leaves the seat. 1. This is normal. The operator presence system is designed to allow operation only if the operator is in the seat. PROBLEM: The engine will not idle. 1. Replace the spark plug. 2. Clean the air filter. 3. Adjust the carburetor. 4. Adjust the throttle control. PROBLEM: The engine stops when selecting reverse travel. 1. Before selecting reverse travel, move the blade rotation control to the DISENGAGE position. See the Operation section for details. 5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. PROBLEM: A hot engine causes a decrease in power. 1. Clean the air screen. 2. Check the oil. PROBLEM: The transaxle is difficult to shift between gears with the engine running and the clutch depressed. 1. Check the clutch adjustment to make sure the belt stops when the clutch pedal is depressed with the transaxle in (N) neutral. 3. Adjust the carburetor. 4. Replace the fuel filter. 2. Check the belt guides around the transaxle drive pulley. Make sure the belt guides do not touch the pulley. MS-3620MA 36

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TROUBLESHOOTING
CHART
PROBLEM:
The
engine
will
not
start,
1.
Follow
the
steps,
"How
To Start
The
Engine"
in this
book.
2.
Electric-Start
Models:
Clean
the
battery
terminals.
Tighten
the
cables.
3.
Drain
the
fuel
tank.
Clean
the
fuel
line.
Replace
the
fuel
filter.
4.
Remove
the
spark
plug(s).
Move
the
throttle
to the
SLOW
posi-
tion.
Turn
the
ignition
key
to the
ON
position.
Try to start
the en-
gine
several
times,
install
the
spark
plug.
5.
Replace
the
spark
plug.
6.
Adjust
the
carburetor.
PROBLEM:
The
engine
will
not
turn
over.
1.
Follow
the
steps,
"How
To Start
The
Engine"
in this
book.
2.
Electric-Start
Models:
Check
the
level
of the
acid
in the
battery.
If needed,
add
water.
Charge
the
battery.
3.
Replace
the
fuse.
4.
Check
the
wiring
harness
for damage
or a loose
connection.
Repair
the
damaged
wire.
5.
Electric-Start
Models:
replace
the
solenoid.
Recoil-Start
Mod-
els:
replace
the
module.
PROBLEM:
The
engine
is difficult
to start.
1.
Adjust the carburetor.
2.
Replace the spark plug.
3.
Replace the fuel filter.
PROBLEM:
The engine
does
not run smooth
or has a
loss of power.
1.
Check
the
oil.
2.
Clean
the
air filter.
3.
Clean
the
air screen.
4.
Replace
the
spark
plug.
5.
The
engine
is working
too
hard.
Use
a lower
gear.
6.
Adjust
the
carburetor.
7.
Replace
the
fuel
filter.
PROBLEM:
The
engine
does
not
run
smooth
at
fast
speed.
1.
Replace the spark plug.
2.
Adjust the throttle control.
3.
Clean the air filter.
4.
Replace the fuel filter.
PROBLEM:
The
engine
stops
when
the
blades
are
engaged.
1.
Check the wiring
harness
for damage
or a loose connection.
Repair the damaged wire.
2.
Transmission
is in reverse.
Before operating
in reverse,
move
the blade rotation
control to the
DISENGAGED
position.
PROBLEM:
On slopes,
the
engine
stops.
1.
Mow up and down slopes. Never mow across a slope.
PROBLEM:
The engine will not idle.
1.
Replace
the
spark
plug.
2.
Clean
the
air filter.
3.
Adjust
the
carburetor.
4.
Adjust
the
throttle
control.
5.
Drain
the
fuel
tank.
Clean
the
fuel
line.
Replace
the
fuel
filter.
PROBLEM:
A hot engine causes
a
decrease
in power.
1.
Clean
the
air screen.
2.
Check
the
oil.
3.
Adjust
the
carburetor.
4.
Replace
the
fuel
filter.
MS-3620MA
36
PROBLEM:
Excessive
vibration.
1.
Replace the blade.
2.
Check for loose engine bolts.
3.
Decrease
the air pressure
in the tires.
4.
Adjust the carburetor.
5.
Check
for a damaged
belt or damaged
pulley.
Replace
the
damaged
parts.
PROBLEM:
The
grass
does
not discharge
correctly.
1.
Stop the engine. Clean the mower housing.
2.
Raise the height of cut.
3.
Replace or sharpen
the blade(s).
4.
Move the shift lever to a slower speed.
5.
Move the throttle control to the FAST position.
6.
Replace the spring for the blade idler.
PROBLEM:
The
mower
housing
does
not cut
level.
1.
Check the air pressure
in the tires.
2.
Adjust the level of the mower
housing.
3.
Check the front axle. If the front axle does not freely pivot, loos-
en the axle bolt(s).
PROBLEM:
The
mower
blades
will
not
rotate.
1.
Check the mower drive belt. Make sure the belt is installed cor-
rectly.
2.
Replace the mower
drive belt.
PROBLEM:
The
unit
will
not
move
when
the
clutch
is
engaged.
1.
Check
the motion
drive belt.
Make sure the belt is installed
correctly.
2.
Adjust the clutch.
3.
Replace the motion
drive belt.
PROBLEM:
The
unit
moves
slower
or
stops
when
the
clutch
is engaged.
1.
Adjust the clutch.
2.
Replace the motion
drive belt.
PROBLEM:
When
the clutch/brake
pedal
is
released,
belt
noise
can
be heard.
1.
Temporary
belt noise does not change the operation of the unit.
If belt noise
is continuous,
check the routing of the belt. Make
sure the belt is inside all belt guides.
2.
If the noise is continuous,
adjust the clutch.
PROBLEM:
The
rear
wheels
spin
over
uneven
terrain.
1.
Check the front axle. If the front axle does not freely pivot, loos-
en the axle bolt(s).
PROBLEM:
The
engine
stops
when
the
operator
leaves
the
seat.
1.
This is normal. The operator
presence
system is designed
to
allow operation
only if the operator
is in the seat.
PROBLEM:
The
engine
stops
when
selecting
reverse
travel.
1.
Before selecting reverse travel, move the blade rotation control
to the DISENGAGE
position. See the Operation
section for de-
tails.
PROBLEM:
The
transaxle
is difficult
to
shift
between
gears
with
the engine
running
and the
clutch
depressed.
1.
Check the clutch adjustment
to make sure the belt stops when
the clutch pedal is depressed
with the transaxle
in (N) neutral.
2.
Check the belt guides around the transaxle
drive pulley. Make
sure the belt guides do not touch the pulley.