IBM 6500-V5P Maintenance Manual - Page 268

Main Wire Harness Test Tables, PSA3 Controller Board, MOTOR NOTES, All Motors, Shuttle Motor, Device

Page 268 highlights

Main Wire Harness Test Tables, PSA3 Controller Board P106 Connector P107 Connector 19 17 15 13 11 9 7 5 3 1 POD CCF PLAT M PMD LRP LRIB M Connectors are viewed from the top, as seen when plugged into the controller board. 19 17 15 13 11 9 7 5 3 1 MPU PLO EHF* PAPR M CVO RRP HBF RRIB M 20 18 16 14 12 10 8 6 4 2 Resistance Pin No. 20 18 16 14 12 10 8 6 4 2 Resistance Device P106 Pins Normal Device P107 Pins Normal LRIB M 2, 4 and 6,8 7.2 - 8.8 Ω PLAT M 1, 3 and 5, 7 1.35 - 1.65 Ω LRP 10, 12 Open across pins Short across post CCF 9, 11 4.6 KΩ PMD 14, 16 18, 20 8 Meg Ω Open POD 13, 15 17, 19 8 Meg Ω Open CCF = Card Cage Fan LRIB M = Left Ribbon Motor LRP = Left Ribbon Guide PLAT M = Platen Open Motor PMD = Paper Motion Detector (Switch) POD = Paper Out Detect (Switch) RRIB M 2, 4 and 6,8 7.2 - 8.8 Ω PAPR M 1, 3 and 5, 7 0.417 - 0.681 Ω HBF 10, 12 2.7 KΩ EHF 9, 11 4.6 KΩ RRP 14, 16 Open across pins Short across post PLO 13, 15 Continuity: switch closed Open: switch open CVO 18, 20 Continuity: switch closed Open: switch open MPU 17, 19 670 Ω CVO = Cover Open Switch EHF* = Exhaust Fan HBF = Hammer Bank Fan MPU = Magnetic Pickup PAPR M = Paper Feed Motor PLO = Platen Open (Switch) RRIB M = Right Ribbon Motor RRP = Right Ribbon Guide * JMP on pedestal models, used as a spacer J106 MOTOR NOTES: All Motors: Let the motor cool to room temperature before you test it. Use the table values to test for winding continuity and for no shorts between winding and the motor frame. Rotate the motor by hand and test for shorts; replace the motor if you find any shorts. Shuttle Motor = approx. 0.7 - 0.8 Ω per phase, except for the 6500-v20, which shows 0.42 Ω per phase. Use this value to test for winding continuity and for no shorts between windings and the motor frame. Rotate the motor by hand and test for shorts; replace the shuttle frame assembly if you find any shorts All fans have brushless DC motors powered by solid-state circuits and controlled by feedback from a fan rotor position Hall Effect sensor. Fans driven by +48V measure 4 - 5 KΩ. Fans driven by +24V measure 2 - 3 KΩ. A very low reading can mean one of the winding drive transistors is shorted. An open circuit could indicate defective fan electronics or an open cable. Fans will run whenever +48V is present; failure to run can mean a defective cable, connector, or current sense resistor on the controller board. An open circuit current sense resistor (on the controller board) will prevent the fan from running but will not allow software to detect the fault. J107 268

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268
Main Wire Harness Test Tables, PSA3 Controller Board
MOTOR NOTES
:
All Motors:
Let the motor cool to room
temperature before you test it. Use the
table values to test for winding continuity
and for no shorts between winding and the
motor frame. Rotate the motor by hand and
test for shorts; replace the motor if you find
any shorts.
Shuttle Motor
= approx. 0.7 - 0.8
per
phase, except for the 6500-v20, which
shows 0.42
per phase. Use this value to
test for winding continuity and for no shorts
between windings and the motor frame.
Rotate the motor by hand and test for
shorts; replace the shuttle frame assembly
if you find any shorts
All
fans
have brushless DC motors
powered by solid-state circuits and
controlled by feedback from a fan rotor
position Hall Effect sensor. Fans driven by
+48V measure 4 - 5 K
. Fans driven by
+24V measure 2 - 3 K
. A very low reading
can mean one of the winding drive
transistors is shorted. An open circuit could
indicate defective fan electronics or an
open cable. Fans will run whenever +48V
is present; failure to run can mean a
defective cable, connector, or current
sense resistor on the controller board. An
open circuit current sense resistor (on the
controller board) will prevent the fan from
running but will not allow software to detect
the fault.
Device
P106 Pins
Normal
LRIB M
2, 4 and 6,8
7.2 - 8.8
PLAT M
1, 3 and 5, 7
1.35 - 1.65
LRP
10, 12
Open across pins
Short across post
CCF
9, 11
4.6 K
PMD
14, 16
18, 20
8 Meg
Open
POD
13, 15
17, 19
8 Meg
Open
CCF = Card Cage Fan
LRIB M = Left Ribbon Motor
LRP = Left Ribbon Guide
PLAT M = Platen Open Motor
PMD = Paper Motion Detector (Switch)
POD = Paper Out Detect (Switch)
8 6 4 2
7 5 3 1
12 10
20 18 16 14
11 9
19 17 15 13
LRIB M
PLAT M
LRP
CCF
PMD
POD
Pin No.
7 5 3 1
15 13
19 17
RRIB M
PAPR M
HBF
EHF*
CVO
MPU
RRP
PLO
CVO = Cover Open Switch
EHF* = Exhaust Fan
HBF = Hammer Bank Fan
MPU = Magnetic Pickup
PAPR M = Paper Feed Motor
PLO = Platen Open (Switch)
RRIB M = Right Ribbon Motor
RRP = Right Ribbon Guide
* JMP on pedestal models, used as a spacer
Device
P107 Pins
Normal
RRIB M
2, 4 and 6,8
7.2 - 8.8
PAPR M
1, 3 and 5, 7
0.417 - 0.681
HBF
10, 12
2.7 K
EHF
9, 11
4.6 K
RRP
14, 16
Open across pins
Short across post
PLO
13, 15
Continuity: switch closed
Open: switch open
CVO
18, 20
Continuity: switch closed
Open: switch open
MPU
17, 19
670
P106 Connector
P107 Connector
Resistance
Resistance
11 9
8 6 4 2
16 14
20 18
12 10
Connectors are viewed
from the top, as seen
when plugged into the
controller board.
J106
J107