Troy-Bilt Horse Tiller Technical Manual - Page 14

PTO

HORSE

MODEL

TECHNICAL

MANUAL

Page

4-2

4/90

SECTION

4:

Transmission

Removal

and

Installation

e.

Remove

the

two

mounting

bolts

and

lockwashers

that

secure

the

legs

of

the

battery

bracket

to

the

transmission

cover

and

remove

the

bracket.

3.

Remove

the

forward

bolt

on

the

right

side

of

the

shift

lever

bracket.

Remove

the

Forward

Interlock

Wire

Harness

plug

con-

nector

with

bracket

(2)

on

tillers

so

equipped.

4.

Wrap

the

engine

half

of

the

Forward

Interlock

Wire

Harness

assembly

(on

tillers

so

equipped)

around

the

engine.

5.

Remove

the

throttle

control

and

cable

(3)

from

the

handlebar.

6.

Remove

the

bolt

(4)

at

the

forward

end

of

each

side

of

the

yoke.

These

are

the

bolts

that

at-

tach

the

yoke

to

the

engine

mount.

After

you

remove

these

bolts,

pull

the

yoke

back.

Note:

Take

care

to

recover

the

bushing

in

each

side

of

the

yoke.

7.

Remove

the

bumper/guard

attachment.

Or,

remove

the

red

plugs

in

the

top

of

the

engine

mounting

bars

(5)

if

a

bumper

is

not

attached.

8.

Loosen

the

jam

nut

on

the

bolt

(6)

that

retains

the

engine

mount-

ing

bar

on

each

side

of

the

PTO

power

unit.

Then

remove

the

bolt

from

each

side.

9.

Support

the

weight

of

the

engine

by

placing

a

block

under

the

engine.

This

is

necessary

to

prevent

the

engine

from

falling

off

when

you

remove

the

final

engine

mounting

bar.

10.

Lubricate

both

engine

mount-

ing

bars.

Then,

using

a

punch

and

taking

care

to

not

damage

the

threads

in

the

top

of

the

engine

mounting

bars,

knock

one

of

the

engine

mounting

bars

down

and

out

of

the

transmission

housing

and

motor

mount.

3

5

8

12

13

11

10

Figure

4-2:

Transmission

Removal

and

Installation.

N

14

11.

Remove

the

other

engine

mounting

bar.

12.

Remove

the

engine

from

the

tiller.

13.

Remove

the

two

final

bolts

(7)

that

hold

the

yoke

pivot

links

to

the

PTO

power

unit

and

remove

the

yoke.

Note:

Take

care

to

recover

the

bushing

in

each

side

of

the

yoke.

14.

Remove

the

bolt

(8)

or

T

-handle

that

holds

the

handlebar

mounting

base

to

the

transmission

housing

cover

and

remove

the

base

and

the

attached

handlebars.

15.

Remove

the

bolt

(9)

that

holds

the

Tines/PTO

Clutch

Lever

knob

(12)

to

the

lever.

Then

remove

the

knob.

16.

Remove

the

locknut

that

retains

the

wheel

speed

lever

con-

necting

rod

swivel

to

the

eccentric

lever

(10).

17.

Remove

the

two

final

bolts

from

the

shift

lever

bracket

(11),

one

from

the

top

left

side

and

one

from

the

right

side.

Then

remove

the

bracket

along

with

the

attached

Wheel

Speed

Lever

and

I

Tines/PTO

Clutch

Lever

detent

shifting

plate

(15).

18.

Remove

the

wheels

from

the

wheel

shaft.

See

the

Owner/Oper-

ator

Manual

for

instructions.

Or,

if

the

wheel

is

rusted

on

the

shaft,

see

"Removing

a

Rusted

Wheel"

in

Section

7

of

this

manual.

Separating

the

Transmissions

1.

Put

the

transmission

(PTO

power

unit

and

tiller

attachment

assembly)

on

the

floor,

a

work-

bench,

or

other

surface

that

is

comfortable

for

you.

2.

Loosen

the

swing

bolts

(shown

in

Figure

4-1)

that

join

the

PTO

power

unit

and

tiller

attachment.

3.

Swing

the

bolts

off

the

tiller

attachment.

4.

Separate

the

PTO

power

unit

from

the

tiller

attachment.

Troy-Bilt Horse Tiller Technical Manual - Page 14

Transmission, Removal, Installation

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