Troy-Bilt Horse Tiller Technical Manual - Page 5

Transmission, Troubleshooting

Page 5 highlights

SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following charts list the most common problems experienced with the tiller drive train. Symptoms of problems are listed along with possible remedies. If following the repair procedures does not fix the problem. call the TROY-BILT' Tiller Technical Service Department at TOLL-FREE 1-800-833-6990. A WARNING: When servicing the machine, prevent unintentional starting of the engine by disconnecting the spark plug wire and keeping the wire away from the spark plug. Place the engine throttle control in the OFF position and shift the Wheels/Tines/PTO Drive Lever into NEUTRAL. Forward and Reverse Shifting Problems Symptom Wheels/Tines/PTO Lever is hard to shift into reverse. Remedy • Check the reverse disc for wear. See the Owner/Operator Manual for instructions. • Check the adjustment of the reverse disc and/or reverse spring and plunger assembly. See the Owner/Operator Manual for instructions. • Clean and re-lubricate the motor mount bars, belt adjustment block, and linkages on lever. See the Owner/Operator Manual for instructions. Wheels/Tines/PTO Lever sticks in forward. • Lubricate the motor mount bars, belt adjustment block, and linkages on the lever. See the Owner/Operator Manual for instructions. • Check the tension on the drive belt. See the Owner/Operator Manual for instructions. Tiller stays in reverse when the Wheels/Tines/PTO Lever is released. • Lubricate the motor mount bars, belt adjustment block, and linkages on the lever. See the Owner/Operator Manual for instructions. • Check the adjustment of the reverse disc and/or reverse spring and plunger assembly. See the Owner/Operator Manual for instructions. Wheels/Tines/PTO Lever jumps out of forward. • Raise the belt adjustment block as the drive belt may be too tight. See the Owner/Operator Manual for instructions. • Install a new clutch pawl spring at the end of the lever, The old spring may be overstretched. Wheels/Tines/PTO Lever is hard to shift into forward. • Lubricate the motor mount bars, belt adjustment block, and linkages on lever. See the Owner/Operator Manual for instructions.

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39

SECTION
2:
Transmission
Troubleshooting
PTO
HORSE
MODEL
TECHNICAL
MANUAL
Page
2-1
4/90
The
following
charts
list
the
most
common
problems
expe-
rienced
with
the
tiller
drive
train.
Symptoms
of
problems
are
listed
along
with
possible
remedies.
If
following
the
repair
procedures
does
not
fix
the
problem.
call
the
TROY-BILT'
Tiller
Technical
Service
Department
at
TOLL
-FREE
1-800-833-6990.
Forward
and
Reverse
Shifting
Problems
A
WARNING:
When
servicing
the
machine,
prevent
uninten-
tional
starting
of
the
engine
by
disconnecting
the
spark
plug
wire
and
keeping
the
wire
away
from
the
spark
plug.
Place
the
engine
throttle
control
in
the
OFF
position
and
shift
the
Wheels/Tines/PTO
Drive
Lever
into
NEUTRAL.
Symptom
Remedy
Wheels/Tines/PTO
Lever
is
hard
to
shift
into
reverse.
Check
the
reverse
disc
for
wear.
See
the
Owner/Operator
Manual
for
instructions.
Check
the
adjustment
of
the
reverse
disc
and/or
reverse
spring
and
plunger
assembly.
See
the
Owner/Operator
Manual
for
instructions.
Clean
and
re
-lubricate
the
motor
mount
bars,
belt
adjustment
block,
and
linkages
on
lever.
See
the
Owner/Operator
Manual
for
instructions.
Wheels/Tines/PTO
Lever
Lubricate
the
motor
mount
bars,
belt
adjustment
block,
and
linkages
on
the
lever.
sticks
in
forward.
See
the
Owner/Operator
Manual
for
instructions.
Check
the
tension
on
the
drive
belt.
See
the
Owner/Operator
Manual
for
instructions.
Tiller
stays
in
reverse
when
Lubricate
the
motor
mount
bars,
belt
adjustment
block,
and
linkages
on
the
lever.
the
Wheels/Tines/PTO
Lever
is
released.
See
the
Owner/Operator
Manual
for
instructions.
Check
the
adjustment
of
the
reverse
disc
and/or
reverse
spring
and
plunger
assem-
bly.
See
the
Owner/Operator
Manual
for
instructions.
Wheels/Tines/PTO
Lever
Raise
the
belt
adjustment
block
as
the
drive
belt
may
be
too
tight.
jumps
out
of
forward.
See
the
Owner/Operator
Manual
for
instructions.
Install
a
new
clutch
pawl
spring
at
the
end
of
the
lever,
The
old
spring
may
be
overstretched.
Wheels/Tines/PTO
Lever
Lubricate
the
motor
mount
bars,
belt
adjustment
block,
and
linkages
on
lever.
is
hard
to
shift
into
forward.
See
the
Owner/Operator
Manual
for
instructions.