Troy-Bilt Horse Tiller Technical Manual - Page 3

General, Information

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SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by TROY-BILT Manufacturing Company, Troy, New York. Use this manual for tillers with serial numbers 640000 and up. • This manual was written for and intended to be used by professional service technicians who have been trained in the proper servicing of outdoor power equipment. • All information, illustrations, and specifications contained in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. If you have any questions concerning the information contained in this manual please contact: Technical Service Department TROY-BILT® Manufacturing Company 102nd Street and 9th Avenue Troy, New York 12180 Call Toll-Free: 1-800-833-6990. A This symbol is used to alert you to important safety messages in this manual and on decals affixed to the tiller. When you see this symbol, carefully read and follow its safety message. Failure to do so could result in personal injury or property damage. • This manual is divided into seven sections as shown in the Table of Contents. For best results, read each section in its entirety before attempting any repair work. • This manual is designed to be used in combination with the PTO Horse Model Owner/Operator Manual. The Owner/Operator Manual contains additional service and maintenance information that is not covered in this manual. Refer to "Quick Reference Repair Index" in this section for a listing of the service and maintenance topics that are covered in the Owner/Operator Manual. • Service and maintenance information regarding engines is not covered in this manual. Such information can be obtained by consulting the Service Repair Manuals available from the engine manufacturer. You should, however, call our Technical Service Department with questions concerning engine replacement or interchangeability. • Throughout this manual, you will see references to the left and right sides of the tiller. This refers to the left and right sides of the tiller as you would see them standing in the operator's position. Safety First When working on the tiller or its engine, closely follow operating instructions and recommended safety practices at all times. Failure to do so could result in personal injury or property damage. Here are some basic safety precautions you should keep in mind at all times when doing repair work: KNOW THE TILLER AND ENGINE! Read the Owner/Operator Manual carefully. Be sure you know what each tiller and engine control does before you attempt to operate it. Read and follow all safety rules. Never allow inexperienced persons or children to operate the tiller or its engine. 3 WEAR PROPER APPAREL! Don't wear loose clothing or jewelry that could get caught in moving parts of the tiller or its engine. AVOID MOVING PARTS! Keep hands, feet, hair, clothing, and tools safely away from moving parts when the engine is running. AVOID ACCIDENTAL STARTING! When servicing the machine, prevent unintentional starting of the engine by disconnecting the spark plug wire and keeping the wire away from the spark plug. Place engine controls in the OFF position and shift the Wheels/ Tines/PTO Drive Lever into NEUTRAL. WEAR EYE PROTECTION! Safety goggles or a face shield should be worn whenever there is the possibility of danger to the eyes from flying parts or particles. PREVENT FIRES AND EXPLOSIONS! Gasoline is highly flammable and explosive and should be used and stored with extreme caution. Keep gasoline away from open flame, sparks, and do not smoke in the vicinity of gasoline cans or fuel tanks. Do not add gasoline to a fuel tank when the engine is running or still hot. Fill the fuel tank outdoors, in a well-ventilated area. Store gasoline in a cool, well-ventilated place, safely away from any spark or flame producing equipment. Store only in a U.L. approved container and safely out of reach of children. Wipe off any spilled gasoline and move the engine away from gasoline fumes before starting engine. Use flammable cleaning solvents only according to recognized safety practices (never use gasoline as a cleaning solvent). Oily rags and waste should be packed

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SECTION
1:
General
Information
PTO
HORSE
MODEL
TECHNICAL
MANUAL
Page
1-1
4/90
This
manual
provides
transmis-
sion
service
information
for
the
PTO
HORSE
Model
TROY-BILT®
Roto
Tiller
-Power
Composter
built
by
TROY-BILT
Manufacturing
Company,
Troy,
New
York.
Use
this
manual
for
tillers
with
serial
numbers
640000
and
up.
This
manual
was
written
for
and
intended
to
be
used
by
profes-
sional
service
technicians
who
have
been
trained
in
the
proper
servicing
of
outdoor
power
equipment.
All
information,
illustrations,
and
specifications
contained
in
this
manual
are
based
on
the
latest
information
available
at
the
time
of
publication.
The
right
is
reserved
to
make
changes
at
any
time
without
notice.
If
you
have
any
questions
concerning
the
informa-
tion
contained
in
this
manual
please
contact:
Technical
Service
Department
TROY-BILT®
Manufacturing
Company
102nd
Street
and
9th
Avenue
Troy,
New
York
12180
Call
Toll
-Free:
1-800-833-6990.
A
This
symbol
is
used
to
alert
you
to
important
safety
messages
in
this
manual
and
on
decals
affixed
to
the
tiller.
When
you
see
this
sym-
bol,
carefully
read
and
follow
its
safety
message.
Failure
to
do
so
could
result
in
personal
injury
or
property
damage.
This
manual
is
divided
into
seven
sections
as
shown
in
the
Table
of
Contents.
For
best
results,
read
each
section
in
its
entirety
before
attempting
any
repair
work.
This
manual
is
designed
to
be
used
in
combination
with
the
PTO
Horse
Model
Owner/Operator
Manual.
The
Owner/Operator
Manual
contains
additional
service
and
maintenance
information
that
is
not
covered
in
this
manual.
Refer
to
"Quick
Reference
Repair
Index"
in
this
section
for
a
listing
of
the
service
and
maintenance
topics
that
are
covered
in
the
Owner/Operator
Manual.
Service
and
maintenance
infor-
mation
regarding
engines
is
not
covered
in
this
manual.
Such
information
can
be
obtained
by
consulting
the
Service
Repair
Manuals
available
from
the
engine
manufacturer.
You
should,
how-
ever,
call
our
Technical
Service
Department
with
questions
con-
cerning
engine
replacement
or
interchangeability.
Throughout
this
manual,
you
will
see
references
to
the
left
and
right
sides
of
the
tiller.
This
refers
to
the
left
and
right
sides
of
the
tiller
as
you
would
see
them
stand-
ing
in
the
operator's
position.
Safety
First
When
working
on
the
tiller
or
its
engine,
closely
follow
operating
instructions
and
recommended
safety
practices
at
all
times.
Failure
to
do
so
could
result
in
personal
injury
or
property
dam-
age.
Here
are
some
basic
safety
precautions
you
should
keep
in
mind
at
all
times
when
doing
repair
work:
KNOW
THE
TILLER
AND
ENGINE!
Read
the
Owner/Operator
Manual
carefully.
Be
sure
you
know
what
each
tiller
and
engine
control
does
before
you
attempt
to
operate
it.
Read
and
follow
all
safety
rules.
Never
allow
inexperienced
per-
sons
or
children
to
operate
the
tiller
or
its
engine.
WEAR
PROPER
APPAREL!
Don't
wear
loose
clothing
or
jewelry
that
could
get
caught
in
moving
parts
of
the
tiller
or
its
engine.
AVOID
MOVING
PARTS!
Keep
hands,
feet,
hair,
clothing,
and
tools
safely
away
from
moving
parts
when
the
engine
is
running.
AVOID
ACCIDENTAL
STARTING!
When
servicing
the
machine,
pre-
vent
unintentional
starting
of
the
engine
by
disconnecting
the
spark
plug
wire
and
keeping
the
wire
away
from
the
spark
plug.
Place
engine
controls
in
the
OFF
posi-
tion
and
shift
the
Wheels/
Tines/PTO
Drive
Lever
into
NEUTRAL.
WEAR
EYE
PROTECTION!
Safety
goggles
or
a
face
shield
should
be
worn
whenever
there
is
the
possibility
of
danger
to
the
eyes
from
flying
parts
or
particles.
PREVENT
FIRES
AND
EXPLOSIONS!
Gasoline
is
highly
flammable
and
explosive
and
should
be
used
and
stored
with
extreme
caution.
Keep
gaso-
line
away
from
open
flame,
sparks,
and
do
not
smoke
in
the
vicinity
of
gasoline
cans
or
fuel
tanks.
Do
not
add
gasoline
to
a
fuel
tank
when
the
engine
is
running
or
still
hot.
Fill
the
fuel
tank
outdoors,
in
a
well
-ventilated
area.
Store
gaso-
line
in
a
cool,
well
-ventilated
place,
safely
away
from
any
spark
or
flame
producing
equipment.
Store
only
in
a
U.L.
approved
con-
tainer
and
safely
out
of
reach
of
children.
Wipe
off
any
spilled
gas-
oline
and
move
the
engine
away
from
gasoline
fumes
before
start-
ing
engine.
Use
flammable
cleaning
solvents
only
according
to
recognized
safety
practices
(never
use
gaso-
line
as
a
cleaning
solvent).
Oily
rags
and
waste
should
be
packed
3